scholarly journals Cyclostationary Analysis towards Fault Diagnosis of Rotating Machinery

Processes ◽  
2020 ◽  
Vol 8 (10) ◽  
pp. 1217
Author(s):  
Shengnan Tang ◽  
Shouqi Yuan ◽  
Yong Zhu
Keyword(s):  
Fault Diagnosis ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Diagnostic Methods ◽  
Research Directions ◽  
Fault Type ◽  
Useful Components ◽  
Fault Features ◽  
The Common

In the light of the significance of the rotating machinery and the possible severe losses resulted from its unexpected defects, it is vital and meaningful to exploit the effective and feasible diagnostic methods of its faults. Among them, the emphasis of the analysis approaches for fault type and severity is on the extraction of useful components in the fault features. On account of the common cyclostationarity of vibration signal under faulty states, fault diagnosis methods based on cyclostationary analysis play an essential role in the rotatory machine. Based on it, the fundamental definition and classification of cyclostationarity are introduced briefly. The mathematical principles of the essential cyclic spectral analysis are outlined. The significant applications of cyclostationary theory are highlighted in the fault diagnosis of the main rotating machinery, involving bearing, gear, and pump. Finally, the widely-used methods on the basis of cyclostationary theory are concluded, and the potential research directions are prospected.

Application of Speed Transform to Diagnosis of Rotating Machinery With Varying Speeds

2015 ◽  
Author(s):  
Tingpeng Zang ◽  
Guangrui Wen ◽  
Guanghua Xu
Keyword(s):  
Fault Diagnosis ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Diagnostic Methods ◽  
Variable Speed ◽  
Dynamic Information ◽  
Simulated Signal ◽  
Transient Nature ◽  
Fault Features ◽  
Speed Up

The rotor startup vibration signals carry abundant dynamic information of the machinery and are very useful for feature extraction and potential early fault diagnosis. Due to the non-stationary and transient nature of the signals in speed up process, the traditional diagnostic methods that have been put forward based on stationary assumption are no longer satisfactory. This paper proposes a new Speed Transform based method for the fault diagnosis of rotating machinery in variable speed. Speed Transform decomposes a complicated signal over a basis of elementary oscillatory functions, whose frequencies follow the speed variation. The effectiveness of the proposed method is demonstrated by both simulated signal and startup vibration signal collected from a rotor system with early rub-impact fault. Analyzed results showed that the proposed method could effectively extract fault features of the rotor under varying speed condition.

scholarly journals Fault Diagnosis Approach for Rotating Machinery Based on Feature Importance Ranking and Selection

2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Zong Yuan ◽  
Taotao Zhou ◽  
Jie Liu ◽  
Changhe Zhang ◽  
Yong Liu
Keyword(s):  
Fault Diagnosis ◽  
Wavelet Packet ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Ranking And Selection ◽  
Fault Features ◽  
Feature Importance ◽  
Importance Ranking ◽  
Common Signal ◽  
Diagnosis Approach

The key to fault diagnosis of rotating machinery is to extract fault features effectively and select the appropriate classification algorithm. As a common signal decomposition method, the effect of wavelet packet decomposition (WPD) largely depends on the applicability of the wavelet basis function (WBF). In this paper, a novel fault diagnosis approach for rotating machinery based on feature importance ranking and selection is proposed. Firstly, a two-step principle is proposed to select the most suitable WBF for the vibration signal, based on which an optimized WPD (OWPD) method is proposed to decompose the vibration signal and extract the fault information in the frequency domain. Secondly, FE is utilized to extract fault features of the decomposed subsignals of OWPD. Thirdly, the categorical boosting (CatBoost) algorithm is introduced to rank the fault features by a certain strategy, and the optimal feature set is further utilized to identify and diagnose the fault types. A hybrid dataset of bearing and rotor faults and an actual dataset of the one-stage reduction gearbox are utilized for experimental verification. Experimental results indicate that the proposed approach can achieve higher fault diagnosis accuracy using fewer features under complex working conditions.

Fault Diagnosis of Rotating Machineries and its Development Trend

2012 ◽  
Vol 591-593 ◽  
pp. 2118-2122
Author(s):  
Hou Yao Zhu ◽  
Chun Liang Zhang ◽  
Bao Jian Yang
Keyword(s):  
Fault Diagnosis ◽  
Research And Development ◽  
Vibration Signal ◽  
Signal Amplitude ◽  
Development Trend ◽  
Rotating Machinery ◽  
Future Trends ◽  
Different Types ◽  
The Common ◽  
Frequency Diagram

This paper introduces the need for the development of fault diagnosis technology. Then the fault diagnosis procedures and principles were analyzed. The common faults of rotating machinery were classified and elaborated in detail, and presented different types of fault vibration signal amplitude-frequency diagram. Then the paper mainly described the fault diagnosis of rotating machinery commonly used method, an overview of domestic and foreign research and development, future trends and prospects of the fault diagnosis technology.

Vibration Signal Analysis of Bearing Based on EMD and Resonance Demodulation

2014 ◽  
Vol 556-562 ◽  
pp. 1286-1289 ◽  
Author(s):  
Jie Shi ◽  
Xing Wu ◽  
Nan Pan ◽  
Sen Wang ◽  
Jun Zhou
Keyword(s):  
Fault Diagnosis ◽  
Correlation Coefficient ◽  
Signal Analysis ◽  
Vibration Signal ◽  
Rolling Bearing ◽  
Rotating Machinery ◽  
Experimental Station ◽  
Fault Type ◽  
Mode Function ◽  
Vibration Signal Analysis

In order to monitor the operation state and implement fault diagnosis of rolling bearing in rotating machinery, this paper presents a method of fault diagnosis of rolling bearing, which is based on EMD and resonance demodulation. Using EMD to decompose the signal, which comes from QPZZ-II experimental station, the components of intrinsic mode function (IMF) will be obtained. Then, calculating the correlation coefficient of each IMF component, the highest correlation coefficient of IMF component will be analyzed by resonance demodulation. Finally, the experimental results show that the method can accurately identify and diagnose the running state and bearing fault type.

scholarly journals A fault diagnosis method based on Auxiliary Classifier Generative Adversarial Network for rolling bearing

PLoS ONE ◽  
2021 ◽  
Vol 16 (3) ◽  
pp. e0246905
Author(s):  
Chunming Wu ◽  
Zhou Zeng
Keyword(s):  
Fault Diagnosis ◽  
Noise Pollution ◽  
Vibration Signal ◽  
Rolling Bearing ◽  
Rotating Machinery ◽  
Generative Adversarial Network ◽  
High Background ◽  
Bearing Fault Diagnosis ◽  
Adversarial Network ◽  
Practical Engineering

Rolling bearing fault diagnosis is one of the challenging tasks and hot research topics in the condition monitoring and fault diagnosis of rotating machinery. However, in practical engineering applications, the working conditions of rotating machinery are various, and it is difficult to extract the effective features of early fault due to the vibration signal accompanied by high background noise pollution, and there are only a small number of fault samples for fault diagnosis, which leads to the significant decline of diagnostic performance. In order to solve above problems, by combining Auxiliary Classifier Generative Adversarial Network (ACGAN) and Stacked Denoising Auto Encoder (SDAE), a novel method is proposed for fault diagnosis. Among them, during the process of training the ACGAN-SDAE, the generator and discriminator are alternately optimized through the adversarial learning mechanism, which makes the model have significant diagnostic accuracy and generalization ability. The experimental results show that our proposed ACGAN-SDAE can maintain a high diagnosis accuracy under small fault samples, and have the best adaptation performance across different load domains and better anti-noise performance.

Evaluation of Diagnostic Performance for the Gear Box Considering the Measurement Position Effect With Wavelet Packet Transform

2009 ◽  
Author(s):  
Young-Sun Hong ◽  
Gil-Yong Lee ◽  
Young-Man Cho ◽  
Sung-Hoon Ahn ◽  
Chul-Ki Song
Keyword(s):  
Wavelet Packet ◽  
Position Effect ◽  
Vibration Signal ◽  
Industrial Applications ◽  
Wavelet Packet Transform ◽  
Bevel Gear ◽  
Diagnostic Methods ◽  
Vibration Signals ◽  
Rotary Machinery ◽  
Fault Features

There has been much research into monitoring techniques for mechanical systems to ensure stable production levels in modern industries. This is particularly true for the diagnostic monitoring of rotary machinery, because faults in this type of equipment appear frequently and quickly cause severe problems. Such diagnostic methods are often based on the analysis of vibration signals because they are directly related to physical faults. Even though the magnitude of vibration signals depends on the measurement position, the effect of measurement position is generally not considered. This paper describes an investigation of the effect of the measurement position on the fault features in vibration signals. The signals for normal and broken bevel gears were measured at the base, gearbox, and bevel gear, simultaneously, of a machine fault simulator (MFS). These vibration signals were compared to each other and used to estimate the classification efficiency of a diagnostic method using wavelet packet transform. From this experiment, the fault features are more prominently in the vibration signal from the measurement position of the bevel gear than from the base and gearbox. The results of this analysis will assist in selecting the appropriate measurement position in real industrial applications and precision diagnostics.

scholarly journals Multistage Fault Feature Extraction of Consistent Optimization for Rolling Bearings Based on Correlated Kurtosis

2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Long Zhang ◽  
Binghuan Cai ◽  
Guoliang Xiong ◽  
Jianmin Zhou ◽  
Wenbin Tu ◽  
...  
Keyword(s):  
Feature Extraction ◽  
Fault Diagnosis ◽  
Vibration Signal ◽  
Diagnostic Methods ◽  
Rolling Bearings ◽  
Feature Extraction Method ◽  
Transmission Path ◽  
The Individual ◽  
Envelope Spectrum ◽  
Fault Feature Extraction

Fault diagnosis of rolling bearings is not a trivial task because fault-induced periodic transient impulses are always submerged in environmental noise as well as large accidental impulses and attenuated by transmission path. In most hybrid diagnostic methods available for rolling bearings, the problems lie in twofolds. First, most optimization indices used in the individual signal processing stage do not take the periodical characteristic of fault transient impulses into consideration. Second, the individual stages make use of different optimization indices resulting in inconsistent optimization directions and possibly an unsatisfied diagnosis. To solve these problems, a multistage fault feature extraction method of consistent optimization for rolling bearings based on correlated kurtosis (CK) is proposed where maximum correlated kurtosis deconvolution (MCKD) is employed to attenuate the influence of transmission path followed by tunable Q factor wavelet transform (TQWT) to further enhance fault features by decomposing the preprocessed signals into multiple subbands under different Q values. The major contribution of the proposed approach is to consistently use CK as an optimization index of both MCKD and TQWT. The subband signal with the maximum CK which is an index being able to measure the periodical transient impulses in vibration signal yields an envelope spectrum, from which fault diagnosis is implemented. Simulated and experimental signals verified the effectiveness and advantages of the proposed method.

Analysis and Sensitivity Evaluation of AE Signals and Vibration Signals for Fault Diagnosis of Low-Speed Rotating Machinery

2011 ◽  
Vol 128-129 ◽  
pp. 79-84 ◽  
Author(s):  
Hai Yang Jiang ◽  
Peng Chen
Keyword(s):  
Fault Diagnosis ◽  
Evaluation Method ◽  
Early Stage ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Low Speed ◽  
Rotating Machine ◽  
Sensitivity Evaluation ◽  
Ae Signal ◽  
Ae Signals

The fault detection of low-speed rotating machine is very difficult at the early stage. Because it often breaks down suddenly, there are many problems in the planned maintenance of low-speed rotating machinery in industry plants. In order to detect fault of low-speed rotating machinery as earlier as possible, this paper proposes a sensitivity evaluation method of fault diagnosis by using symptom parameters and frequency analysis of vibration signal and acoustic emission (AE) signal measured for the diagnosis. The practical examples are shown for explaining the efficiency of the sensitivity evaluation method proposed in this paper.

scholarly journals Study on Frequency Characteristics of Rotor Systems for Fault Detection Using Variational Mode Decomposition

2017 ◽  
Vol 2017 ◽  
pp. 1-11 ◽  
Author(s):  
Kai Chen ◽  
Xin-Cong Zhou ◽  
Jun-Qiang Fang ◽  
Li Qin
Keyword(s):  
Fault Diagnosis ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Intrinsic Mode Functions ◽  
Rotor Systems ◽  
Multicomponent Signal ◽  
Mode Decomposition ◽  
Nonlinear Features ◽  
Adaptive Signal Decomposition ◽  
Adaptive Signal

Due to the complicated structure, vibration signal of rotating machinery is multicomponent with nonstationary and nonlinear features, so it is difficult to diagnose faults effectively. Therefore, effective extraction of vibration signal characteristics is the key to diagnose the faults of rotating machinery. Mode mixing and illusive components existed in some conventional methods, such as EMD and EEMD, which leads to misdiagnosis in extracting signals. Given these reasons, a new fault diagnosis method, namely, variation mode decomposition (VMD), was proposed in this paper. VMD is a newly developed technique for adaptive signal decomposition, which can decompose a multicomponent signal into a series of quasi-orthogonal intrinsic mode functions (IMFs) simultaneously, corresponding to the components of signal clearly. To further research on VMD method, the advantages and characteristics of VMD are investigated via numerical simulations. VMD is then applied to detect oil whirl and oil whip for rotor systems fault diagnosis via practical vibration signal. The experimental results demonstrate the effectiveness of VMD method.

scholarly journals Signal Denoising Method Based on Adaptive Redundant Second-Generation Wavelet for Rotating Machinery Fault Diagnosis

2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Na Lu ◽  
Guangtao Zhang ◽  
Yuanchu Cheng ◽  
Diyi Chen
Keyword(s):  
Fault Diagnosis ◽  
Second Generation ◽  
Vibration Signal ◽  
Rotating Machinery ◽  
Support Vector ◽  
Signal Denoising ◽  
Denoising Method ◽  
Machine Method ◽  
Second Generation Wavelet ◽  
Machinery Fault Diagnosis

Vibration signal of rotating machinery is often submerged in a large amount of noise, leading to the decrease of fault diagnosis accuracy. In order to improve the denoising effect of the vibration signal, an adaptive redundant second-generation wavelet (ARSGW) denoising method is proposed. In this method, a new index for denoising result evaluation (IDRE) is constructed first. Then, the maximum value of IDRE and the genetic algorithm are taken as the optimization objective and the optimization algorithm, respectively, to search for the optimal parameters of the ARSGW. The obtained optimal redundant second-generation wavelet (RSGW) is used for vibration signal denoising. After that, features are extracted from the denoised signal and then input into the support vector machine method for fault recognition. The application result indicates that the proposed ARSGW denoising method can effectively improve the accuracy of rotating machinery fault diagnosis.

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