scholarly journals Thermo-Fluidic Characteristics of Two-Phase Ice Slurry Flows Based on Comparative Numerical Methods

Processes ◽  
2019 ◽  
Vol 7 (12) ◽  
pp. 898 ◽  
Author(s):  
Shehnaz Akhtar ◽  
Haider Ali ◽  
Cheol Woo Park

Ice slurry is a potential secondary refrigerant for commercial refrigeration systems because of its remarkable thermal properties. It is necessary to optimize the heat transfer process of ice slurry to reduce the energy consumption of the refrigeration system. Thus, this study investigates the heat transfer performance of single-phase (aqueous solution) and two-phase (ice slurry) refrigerants in a straight horizontal tube. The numerical simulations for ice slurry were performed with ice mass fraction ranging from 5% to 20%. The effects of flow velocity and ice concentration on the heat transfer coefficient were examined. The results showed that heat transfer coefficient of ice slurry is considerably higher than those of single-phase flow, particularly at high flow velocity and ice content, where increase in heat transfer with a factor of two was observed. The present results confirmed that ice slurry heat transfer ability is considerably affected by flow velocity and ice concentration in laminar range. Moreover, the second part of this paper reports on the credibility three distinct two-phase Eulerian–Eulerian models (volume of fluid (VOF), mixture, and Eulerian) for the experimental conditions reported in the literature. All two-phase models accurately predict the thermal field at low ice mass fraction but underestimate that at high ice mass fractions. Regardless of the thermal discrepancies, the Eulerian–Eulerian models provide quite reasonable estimation of pressure drop with reference to experimental data. The numerical predictions from the VOF model are more accordant with the experimental results and the maximum percentage error is limited to ~20% and ~13% for thermal and pressure drop predictions, respectively.

2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Shehnaz Akhtar ◽  
Taqi Ahmad Cheema ◽  
Haider Ali ◽  
Moon Kyu Kwak ◽  
Cheol Woo Park

Ice slurry is an advanced secondary refrigerant that has been attracting considerable attention for the past decade due to the growing concerns regarding energy shortage and environmental protection. To stimulate the potential applications of ice slurry, the corresponding pressure drop of this refrigerant must be comprehensively investigated. The flow of ice slurry is a complex phenomenon that is affected by various parameters, including flow velocity, ice particle size, and ice mass fraction. To predict the pressure drop of ice slurry flow in pipes, a mixture computational fluid dynamic model was adopted to simulate a two-phase flow without considering ice melting. The numerical calculations were performed on a wide range of six ice particle sizes (0.1, 0.3, 0.5, 0.75, 1, and 1.2 mm) and ice mass fraction ranging within 5%–20% in the laminar range of ice slurry flow. The numerical model was validated using experimental data. Results showed that the ice volumetric loading and flow velocity have a direct effect on pressure drop; it increases with the increase in volumetric concentration and flow velocity. The findings also confirmed that for constant ice mass fraction and flow velocity, the pressure drop is directly and inversely related to the particle and pipe diameters, respectively. Moreover, the rise in pressure drop is more significant for large ice particle diameter in comparison to smaller size ice particles at high values of ice concentration and flow velocity.


Author(s):  
S. V. Sridhar ◽  
R. Karuppasamy ◽  
G. D. Sivakumar

Abstract In this investigation, the performance of the shell and tube heat exchanger operated with tin nanoparticles-water (SnO2-W) and silver nanoparticles-water (Ag-W) nanofluids was experimentally analyzed. SnO2-W and Ag-W nanofluids were prepared without any surface medication of nanoparticles. The effects of volume concentrations of nanoparticles on thermal conductivity, viscosity, heat transfer coefficient, fiction factor, Nusselt number, and pressure drop were analyzed. The results showed that thermal conductivity of nanofluids increased by 29% and 39% while adding 0.1 wt% of SnO2 and Ag nanoparticles, respectively, due to the unique intrinsic property of the nanoparticles. Further, the convective heat transfer coefficient was enhanced because of improvement of thermal conductivity of the two phase mixture and friction factor increased due to the increases of viscosity and density of nanofluids. Moreover, Ag nanofluid showed superior pressure drop compared to SnO2 nanofluid owing to the improvement of thermophysical properties of nanofluid.


Author(s):  
Lung-Yi Lin ◽  
Yeau-Ren Jeng ◽  
Chi-Chuan Wang

This study presents convective single-phase and boiling two-phase heat transfer performance of HFE-7100 coolant within multi-port microchannel heat sinks. The corresponding hydraulic diameters are 450 and 237 μm, respectively. For single-phase results, the presence of inlet/outlet locations inevitably gives rise to considerable increase of total pressure drop of a multi-port microchannel heat sink whereas has virtually no detectable influence on overall heat transfer performance provided that the effect of entrance has been accounted for. The convective boiling heat transfer coefficient for the HFE-7100 coolant shows a tremendous drop when vapor quality is above 0.6. For Dh = 450 μm, it is found that the mass flux effect on the convective heat transfer coefficient is rather small.


Author(s):  
A. Mehdizadeh ◽  
S. A. Sherif ◽  
W. E. Lear

A fundamental study of heat transfer characteristics of two-phase slug flow in microchannels is carried out employing the Volume-of-Fluid (VOF) method. Despite of the fact that numerical simulations of two-phase flows in microchannels have been attempted by many investigators, most efforts seem to have failed in correctly capturing the flow physics, especially those pertaining to the slug flow regime characteristics. The presence of a thin liquid film in the order of 10 μm around the bubble is a contributing factor to the above difficulty. Typically, liquid films have a significant effect on the flow field and heat transfer characteristics. In the simulations reported in this paper, the film is successfully captured and a very high local convective heat transfer coefficient is observed in the film region. A strong coupling between the conductive heat transfer in the solid wall and the convective heat transfer in the flow field is observed and characterized. Results showed that unsteady heat transfer through the solid wall in the axial direction is comparable to that in the radial direction. Results also showed that a fully developed condition could be achieved fairly quickly compared to single-phase flows. The fully developed condition is defined based on the Peclet number (Pe) and a dimensionless length of the liquid slug. Local and time-averaged Nusselt numbers for slug flows are reported for the first time. It was found that significant improvements in the heat transfer coefficient could be achieved by short slugs where the Nu number was found to be 610% higher than in single-phase flows. The study revealed new findings related to slug flow heat transfer in microchannels with constant wall heat flux.


Author(s):  
Rajinder Singh ◽  
Surendra Singh Kachhwaha

The present study reports the experimental validation of thermohydraulic modeling for prediction of pressure drop and heat transfer coefficient. Experiments were performed on plate heat exchanger using chilled water and ice slurry as secondary fluids. Propylene glycol (PG) and mono-ethylene glycol (MEG) are used as depressants (10%, 20%, 30%, and 40% concentration) in ice slurry formation. The results show that thermohydraulic modeling predicts the pressure drop and overall heat transfer coefficient for water to water and water to ice slurry within the discrepancy limit of ±15%.


Author(s):  
Manoj Kumar Moharana ◽  
Rohan M. Nemade ◽  
Sameer Khandekar

Hydrogen fuel from renewable bio-ethanol is a potentially strong contender as an energy carrier. Its distributed production by steam reforming of ethanol on microscale platforms is an efficient upcoming method. Such systems require (a) a pre-heater for liquid to vapor conversion of ethanol water mixtures (b) a gas-phase catalytic reactor. We focus on the fundamental experimental heat transfer studies (pool and flow boiling of ethanol-water mixtures) required for the primary pre-heater boiler design. Flow boiling results (in a 256 μm square channel) clearly show the influence of mixture composition. Heat transfer coefficient remains almost constant in the single-phase region and rapidly increases as the two-phase region starts. On further increasing the wall superheat, heat transfer starts to decrease. At higher applied heat flux, the channel is subjected to axial back conduction from the single-phase vapor region to the two-phase liquid-vapor region, thus raising local wall temperatures. Simultaneously, to gain understanding of phase-change mechanisms in binary mixtures and to generate data for the modeling of flow boiling process, pool-boiling of ethanol-water mixtures has also been initiated. After benchmarking the setup against pure fluids, variation of heat transfer coefficient, bubble growth, contact angles, are compared at different operating conditions. Results show strong degradation in heat transfer in mixtures, which increases with operating temperature.


Author(s):  
Tannaz Harirchian ◽  
Suresh V. Garimella

Two-phase heat transfer in microchannels can support very high heat fluxes for use in high-performance electronics-cooling applications. However, the effects of microchannel cross-sectional dimensions on the heat transfer coefficient and pressure drop have not been investigated extensively. In the present work, experiments are conducted to investigate the local flow boiling heat transfer in microchannel heat sinks. The effect of channel size on the heat transfer coefficient and pressure drop is studied for mass fluxes ranging from 250 to 1600 kg/m2s. The test sections consist of parallel microchannels with nominal widths of 100, 250, 400, 700, and 1000 μm, all with a depth of 400 μm, cut into 12.7 mm × 12.7 mm silicon substrates. Twenty-five microheaters embedded in the substrate allow local control of the imposed heat flux, while twenty-five temperature microsensors integrated into the back of the substrates enable local measurements of temperature. The dielectric fluid Fluorinert FC-77 is used as the working fluid. The results of this study serve to quantify the effectiveness of microchannel heat transport while simultaneously assessing the pressure drop trade-offs.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6886
Author(s):  
Małgorzata Sikora ◽  
Tadeusz Bohdal ◽  
Karolina Formela

This article presents the results obtained from our own experimental investigations on heat exchange and pressure drop during the condensation flow of the HFE 7000 refrigerant in pipe minichannels with an internal diameter of di = 1.2–2.5 mm. The influence of vapor quality x and the mass flux density G on the two-phase flow pressure drops and heat transfer is presented. The tests were performed for the mass flux density range of G = 110–4700 kg/m2s, saturation inlet temperature of Ts = 36–43 °C and heat flux density of q = 1 ÷ 20 kW/m2. The pressure drop characteristics and heat transfer coefficient as a function of the internal diameter of minichannels are illustrated. The results of experimental research on the heat transfer coefficient and two-phase pressure drop are compared with correlations developed by other authors. The best accuracy has a comparison of experimental study with correlation of Rahman-Kariya-Miyara et al. and Mikielewicz et al.


Author(s):  
Dae W. Kim ◽  
Emil Rahim ◽  
Avram Bar-Cohen ◽  
Bongtae Han

The thermofluid characteristics of a chip-scale microgap cooler, including single-phase flow of water and FC-72 and flow boiling of FC-72, are explored. Heat transfer and pressure drop results for single phase water are used to validate a detailed numerical model and, together with the convective FC-72 data, establish a baseline for microgap cooler performance. Experimental results for single phase water and FC-72 flowing in 120 μm, 260 μm and 600 μm microgap coolers, 31mm wide by 34mm long, at velocities of 0.1 – 2 m/s are reported. “Pseudo-boiling” driven by dissolved gas and flow boiling of FC-72 are found to provide significant enhancement in heat transfer relative to theoretical single phase values.


Author(s):  
Swanand M. Bhagwat ◽  
Mehmet Mollamahmutoglu ◽  
Afshin J. Ghajar

The non-boiling gas-liquid two phase flow is pertinent to industrial applications like the reduction of paraffin wax depositions in petroleum transport lines, air lift systems and the chemical processes such as ethanol-water fractionation seeking enhanced heat and mass transfer. The non-boiling two phase heat transfer mechanism in horizontal and vertical orientations has been investigated by many researchers. However, till date very little experimental work and investigation has been performed for vertical downward flow. In order to contribute more to this research and have a better understanding of the non-boiling two phase heat transfer phenomenon for this pipe orientation, experimental investigation is undertaken for a vertical downward oriented 0.01252 m I.D. schedule 10 S stainless steel pipe using air-water as fluid combination. The influence of different flow patterns on the two phase convective heat transfer coefficient is studied using experimental measurements of 165 data points for bubbly, slug, froth, falling film and annular flow patterns spanned over the entire range of the void fraction. In general the two phase heat transfer coefficients are found to be consistently higher than that of the single phase flow. This tendency is observed to increase with increase in the gas flow rate as the flow regime migrates from bubbly to the annular flow. The concept of Reynolds analogy as implemented by Tang and Ghajar [1] for horizontal and vertical upward flow is analyzed against the vertical downward flow data collected in the present study. Due to lack of correlations available for predicting the two phase heat transfer coefficient in vertical downward orientation it was decided to perform the quantitative analysis of the seventeen two phase heat transfer correlations available for vertical upward flow. This analysis is concluded by the recommendation of the top performing correlations in the literature for each flow pattern. Based on the pressure drop data and using Reynolds analogy, a simple equation is proposed to correlate the two phase heat transfer coefficient with the single phase heat transfer coefficient.


Sign in / Sign up

Export Citation Format

Share Document