scholarly journals Preparation and Properties of the Urea-Formaldehyde Res-In/Reactive Halloysite Nanocomposites Adhesive with Low-Formaldehyde Emission and Good Water Resistance

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2224
Author(s):  
Jingbiao Song ◽  
Shiwei Chen ◽  
Xibin Yi ◽  
Xinfu Zhao ◽  
Jing Zhang ◽  
...  
Keyword(s):  
Water Resistance ◽  
In Situ Polymerization ◽  
Chemical Interaction ◽  
Low Cost ◽  
Urea Formaldehyde ◽  
Formaldehyde Emission ◽  
Wood Adhesive ◽  
Halloysite Nanotubes ◽  
Formaldehyde Resin ◽  
Sem Images

Low-cost urea formaldehyde resin (UF)/reactive halloysite nanotubes (HNTs) nanocomposite adhesive was prepared successfully via in situ polymerization. The HNTs were modified to improve its compatibility with polymer. The XRD and FTIR results showed that physical and chemical interaction between the HNTs and polymer resin influenced the structure of UF owing to the functional groups on the HNTs. It is found from SEM images that the modified HNTs could be dispersed uniformly in the resin and the nanocomposite particles were spherical. The performance experiment confirmed that thermal stability of nanocomposite increased largely, formaldehyde emission of UF wood adhesive reduced 62%, and water resistance of UF wood adhesive improved by 84%. Meanwhile, the content of HNTs on the nanocomposites could be up to 60 wt %. The mechanism of the nanocomposites based on the reactive HNTs was proposed. The approach of the preparation could supply an idea to prepare other polymer/clay nanocomposites.

scholarly journals THE SOY FLOUR AS AN EXTENDER FOR UF AND MUF ADHESIVES IN BIRCH PLYWOOD PRODUCTION

Wood Research ◽  
2021 ◽  
Vol 66 (6) ◽  
pp. 1015-1031
Author(s):  
JAKUB KAWALERCZYK ◽  
JOANNA SIUDA ◽  
DOROTA DZIURKA ◽  
RADOSŁAW MIRSKI ◽  
MAGDALENA WOŹNIAK ◽  
...  
Keyword(s):  
Chemical Interaction ◽  
Urea Formaldehyde ◽  
Formaldehyde Emission ◽  
Solid Content ◽  
Urea Formaldehyde Resin ◽  
Soy Flour ◽  
Formaldehyde Resin ◽  
Gel Time ◽  
Major Disadvantage ◽  
Muf Adhesives

Formaldehyde emission still remains a major disadvantage of widely applied formaldehyde-containing amino resins such as UF (urea-formaldehyde) resin and MUF (melamine-urea-formaldehyde) resin. The compositions of adhesives for plywood manufacturing have to contain a proper extenders in order to adjust their viscosity. Thus, the aim of the study was to investigate the effect of protein-rich soy flour (SF) as the extender for adhesives. The composition of flours and their ability to absorb the formaldehyde were determined. Properties of liquid resins such as gel time, viscosity, pH and solid content were investigated. The possible chemical interaction between the extenders and resins were assessed with the use of FTIR spectroscopy. Plywood panels manufactured using UF and MUF adhesives with the soy flour introduced as the extender in various concentrations were tested in terms of shear strength and formaldehyde release. Studies have shown that soy flour has a favorable composition and formaldehyde-scavenging ability. The addition of SF affected resins properties such as viscosity and gel time but showed no influence on their pH and solid content. FTIR analysis has not explained the chemical interaction between resin and extender. The application of soy flour in the concentration of 15% for UF resin and 10% for MUF resin allowed to produce plywood characterized by improved bonding quality and decreased formaldehyde emission.

Study on Modification of Urea Formaldehyde Resin with Keratin

2010 ◽  
Vol 113-116 ◽  
pp. 1787-1791 ◽  
Author(s):  
Jiu Yin Pang ◽  
Chuan Sun ◽  
Shi Cheng Zhang ◽  
Hai Xing Cui
Keyword(s):  
Low Cost ◽  
Urea Formaldehyde ◽  
Formaldehyde Emission ◽  
Urea Formaldehyde Resin ◽  
Molar Ratio ◽  
Synthesis Process ◽  
Formaldehyde Resin ◽  
Low Toxicity ◽  
Modified Urea

As the main adhesive types in wood-based panel industry，urea-formaldehyde has such shortcomings as high levels of free formaldehyde content and formaldehyde emission of its bonding product. In this experiment, we try to modify urea-formaldehyde resin with keratin through copolymerization reaction. Through the determination of such reaction technology as molar ratio, adding sequence of keratin and adding amount of keratin, we finally synthesized the low toxic urea resin. The results show that the optimum molar ratio is 1.3:1, the adding amount of keratin is 5% and adding keratin after the third feeding of urea is the best choice. By optimizing the synthesis process, we ultimately get the low toxicity modified urea-formaldehyde resin. At the same time, modified urea-formaldehyde resin cost has been reduced because extensive sources of keratin and low cost.

Preparation of Water-Resistance Plywood with UF Resin Modified by Emulsifiable Polyisocyanate

2010 ◽  
Vol 26-28 ◽  
pp. 1056-1060
Author(s):  
Li Bin Zhu ◽  
Bo Han ◽  
Ji You Gu ◽  
Yan Hua Zhang ◽  
Hai Yan Tan ◽  
...  
Keyword(s):  
Photoelectron Spectroscopy ◽  
Water Resistance ◽  
Urea Formaldehyde ◽  
Great Influence ◽  
Physical And Mechanical Properties ◽  
Formaldehyde Emission ◽  
Molar Ratio ◽  
Formaldehyde Resin ◽  
X Ray ◽  
Uf Resin

The purpose of the study was to manufacture water-resistance plywood with using UF resin modified by emulsifiable polyisocyanate. The emulsifiable polyisocyanate which contains plenty of hydrophilic segments and teminal isocyanate groups were synthesized by reaction between various kinds of polyether polyols and polymeric methane dipthenyl diisocyanate (pMDI). A type of composite adhesive was obtained from the mixture of emulsifiable polyisocyanate and urea formaldehyde resin. The process parameters, such as the molar ratio of –NCO and –OH, mass fraction of emulsifiable polyisocyanate in UF resin and accessory ingredient have a great influence on the composite adhesive. X-ray photoelectron spectroscopy (XPS) had been used to analyze the chemical structure of bonding interface. The results showed that the composite adhesive consisting of UF resin and emulsifiable polyisocyanate content of 7.5% and kaolin content of 1.5% was used in plywood with high physical and mechanical properties, water resistance and low formaldehyde emission.

scholarly journals Effect of waste rubber powder as filler for plywood application

2015 ◽  
Vol 17 (1) ◽  
pp. 41-47 ◽  
Author(s):  
Huei Ruey Ong ◽  
Maksudur R. Khan ◽  
Abu Yousuf ◽  
Nitthiyah Jeyaratnam ◽  
D.M. Reddy Prasad
Keyword(s):  
Shear Strength ◽  
Chemical Interaction ◽  
Inorganic Compounds ◽  
Urea Formaldehyde ◽  
Chemical Properties ◽  
Formaldehyde Emission ◽  
Wood Adhesive ◽  
Rubber Powder ◽  
Waste Rubber ◽  
Waste Rubber Powder

Abstract The study investigated the suitability of waste rubber powder (WRP) use as filler in adhesive formulation for plywood application. Melamine Urea Formaldehyde (MUF) was employed as resin for formulating the wood adhesive. To improve chemical properties and bonding quality of adhesive, WRP was treated by different chemicals like 20% nitric acid, 30% hydrogen peroxide and acetone solution. The treated WRP were analysed by XRD and it showed that inorganic compounds were removed and carbon was remained as major component under the treatment of 20% HNO3. The treatment improved the mechanical properties like shear strength and formaldehyde emission of plywood (high shear strength and low formaldehyde emission). The physico-chemical interaction between the wood, resin and filler was investigated using fourier transform infrared spectroscopic (FTIR) technique and the interactions among N-H of MUF and C=O of wood and WRP were identified. The morphology of wood-adhesive interface was studied by field emission scanning electron microscope (FESEM) and light microscope (LM). It showed that the penetration of adhesives and fillers through the wood pores was responsible for mechanical interlocking. Therefore, chemically treated WRP proved its potential use as filler in MUF based adhesive for making plywood.

scholarly journals Furan resin as potential substitute for phenol-formaldehyde resin in plywood manufacturing

BioResources ◽  
2019 ◽  
Vol 14 (2) ◽  
pp. 2727-2739
Author(s):  
Anca Maria Varodi ◽  
Emanuela Beldean ◽  
Maria Cristina Timar
Keyword(s):  
Mechanical Properties ◽  
Water Resistance ◽  
Bending Strength ◽  
Reference Product ◽  
Phenol Formaldehyde ◽  
Urea Formaldehyde ◽  
Formaldehyde Emission ◽  
Phenol Formaldehyde Resin ◽  
Formaldehyde Resin ◽  
Furan Resin

Replacement of phenol-formaldehyde with a mixed furan resin is considered in this work as a means to improving plywood properties made with urea-formaldehyde-based adhesive currently made with an addition of phenol-formaldehyde resin. Previous research showed that the furan resins can improve water resistance and can provide long stability for the glue line. Plywood was manufactured with modified adhesives and characterized in comparison with a reference product. Thickness, physical properties (moisture content, density, and total water absorption), mechanical properties (shearing strength, bending strength, and elasticity modulus in bending), and formaldehyde emission were determined according to standardized methods. The results indicated that the addition of furan resin enhanced the water resistance by 43% and formaldehyde emission is according to E1 class. Also, the mechanical properties were improved; the shear strength for the adhesive composition with furan resin was increased by 14 to 30% compared with the reference product, depending on the testing conditions.

Preparation and Characterization of Hexadecane Microcapsule Phase Change Materials by In Situ Polymerization

2013 ◽  
Vol 815 ◽  
pp. 367-370 ◽  
Author(s):  
Xiao Qiu Song ◽  
Yue Xia Li ◽  
Jing Wen Wang
Keyword(s):  
Particle Size ◽  
Phase Change ◽  
Phase Change Materials ◽  
In Situ Polymerization ◽  
Urea Formaldehyde ◽  
Agitation Speed ◽  
Urea Formaldehyde Resin ◽  
Formaldehyde Resin ◽  
Mass Ratio

Hexadecane microcapsule phase change materials were prepared by the in-situ polymerization method using hexadecane as core materials, urea-formaldehyde resin and urea-formaldehyde resin modified with melamine as shell materials respectively. Effect of melamine on the properties of microcapsules was studied by FTIR, biomicroscopy (UBM), TGA and HPLC. The influences of system concentration, agitation speed and mass ratio of wall to core were also investigated. The results indicated that hexadecane was successfully coated by the two types of shell materials. The addition of melamine into the urea-formaldehyde resin microcapsule reduced microcapsule particle size and microencapsulation efficiency. The influences of factors such as system concentration, agitation speed and mass ratio of wall to core to different wall materials microcapsules presented different variety trends of the microcapsule particle size.

Manufacture of thin rice straw particleboards bonded with various polymeric methane diphenyl diisocyanate/ urea formaldehyde resin mixtures

BioResources ◽  
2019 ◽  
Vol 15 (1) ◽  
pp. 935-944
Author(s):  
Peng Luo ◽  
Chuanmin Yang ◽  
Mengyao Li ◽  
Yueqi Wang
Keyword(s):  
Mechanical Properties ◽  
Rice Straw ◽  
Water Resistance ◽  
Urea Formaldehyde ◽  
Single Layer ◽  
Formaldehyde Resin ◽  
Manufacturing Cost ◽  
Board Density ◽  
Layer Medium ◽  
Resin Formulation

Reducing particleboard thickness is one of the major approaches to decrease consumption volume of particleboard for furniture manufacture. This study employed an adhesive mixture of polymeric methane diphenyl diisocyanate (PMDI) and urea formaldehyde (UF) to produce single-layer medium density thin rice straw particleboard. The effects of various PMDI/UF formulations as well as board density on mechanical properties and water resistance of rice straw particleboard were studied. The results indicated that the mechanical properties and water resistance of the thin rice straw particleboard were appreciably affected by resin formulation. The panels bonded with PMDI/UF adhesive mixtures had mechanical properties and water resistance far superior to those bonded with UF. Higher PMDI content levels in resin mixtures led to improved mechanical properties and water resistance. Density influenced mechanical properties and water resistance of the thin rice straw particleboard. Increasing the density of the panel could upgrade the mechanical properties of the thin rice straw particleboard. The experimental outcomes showed that PMDI/UF resin systems had potential to substitute for pure PMDI resin in producing thin rice straw particleboard, which could effectively lower manufacturing cost and bring economic efficiencies due to reduced amount of pricey PMDI.

scholarly journals Preparation and Optimization of Waterborne Acrylic Core Microcapsules for Waterborne Wood Coatings and Comparison with Epoxy Resin Core

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2366 ◽  
Author(s):  
Xiaoxing Yan ◽  
Yu Tao ◽  
Xingyu Qian
Keyword(s):  
In Situ Polymerization ◽  
Urea Formaldehyde ◽  
Paint Film ◽  
Bath Temperature ◽  
Water Bath ◽  
Core Material ◽  
Wall Material ◽  
Formaldehyde Resin ◽  
The Core ◽  
Resin Core

Microcapsules were prepared by in situ polymerization with urea formaldehyde resin as the wall material and Dulux waterborne acrylic acid as the core material. The effects of the core–wall ratio, water bath temperature and depositing time on the morphology, particle size, yield and encapsulation ratio of microcapsules were investigated by orthogonal experiment of three factors and two levels. The results showed that the core–wall ratio had the greatest influence on the performance of microcapsules. When the core–wall ratio was 0.58:1, the water bath temperature was 70 °C, and the depositing time was 5 d, the microcapsule performance was the best. With the increase in depositing time, the yield of microcapsule particles increased gradually, and the microcapsules appeared to show an adhesive phenomenon. However, the long-term depositing time did not lead to complete deposition and agglomeration of microcapsules. When 10.0% concentration of the waterborne acrylic microcapsules with 0.58:1 of core–wall ratio was added to the coatings, the mechanical and optical properties of the coatings did not decrease significantly, but the elongation at break increased significantly. Therefore, this study offers a new prospect for using waterborne acrylic microcapsules to improve the toughness of waterborne paint film which can be cured at room temperature on a wood surface.

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