scholarly journals Recyclability Analysis of Starch Thermoplastic/Almond Shell Biocomposite

Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1159
Author(s):  
Ana Ibáñez-García ◽  
Asunción Martínez-García ◽  
Santiago Ferrándiz-Bou

This article is focused on studying the effect of the reprocessing cycles on the mechanical, thermal, and aesthetic properties of a biocomposite. This process is based on starch thermoplastic polymer (TPS) filled with 20 wt% almond shell powder (ASP) and epoxidized linseed oil (ELO) as a compatibilizing additive. To do so, the biocomposite was prepared in a twin-screw extruder, molded by injection, and characterized in terms of its mechanical, thermal, and visual properties (according to CieLab) and the melt flow index (MFI). The analyses carried out were tensile, flexural, Charpy impact tests, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA). The effects of the reprocessing were also studied for the biodegradable unfilled TPS polymer. The results showed that TPS and TPS/ASP biocomposite suffer changes progressively on the properties studied after each reprocessing cycle. Furthermore, it was observed that the addition of ASP intensified these effects regarding TPS. However, in spite of the progressive degradation in both cases, it is technically feasible to reprocess the material at least three times without needing to incorporate virgin material.

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 2049 ◽  
Author(s):  
Ana Ibáñez García ◽  
Asunción Martínez García ◽  
Santiago Ferrándiz Bou

This article is focused on the development of a series of biodegradable and eco-friendly biocomposites based on starch polymer (Mater-Bi DI01A) filled with 30 wt% almond shell (AS) of different varieties (Desmayo Rojo, Largueta, Marcona, Mollar, and a commercial mixture of varieties) to study the influence of almond variety in the properties of injected biodegradable parts. The different AS varieties are analysed by means of Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), Scanning Electron Microscopy (SEM), and X-ray Diffraction (XRD). The biocomposites are prepared in a twin-screw extruder and characterized in terms of their mechanical (tensile, flexural, Charpy impact, and hardness tests) and thermal properties (differential scanning calorimetry (DSC) and TGA). Despite observing differences in the chemical composition of the individual varieties with respect to the commercial mixture, the results obtained from the mechanical characterisation of the biocomposites do not present significant differences between the diverse varieties used. From these results, it was concluded that the most recommended option is to work with the commercial mixture of almond shell varieties, as it is easier and cheaper to acquire.


2018 ◽  
Vol 773 ◽  
pp. 67-71 ◽  
Author(s):  
Paweesinee Chatkunakasem ◽  
Panisa Luangjuntawong ◽  
Aphiwat Pongwisuthiruchte ◽  
Chuanchom Aumnate ◽  
Pranut Potiyaraj

The objective of this study is to improve high density polyethylene (HDPE) properties for 3D printing by addition of graphene and low density polyethylene (LDPE). Graphene was prepared by modified Hummer’s method. The prepared graphene was characterized by the infrared spectroscopy and the X-ray diffraction analysis (XRD). Graphene/HDPE and LDPE/HDPE composites were successfully prepared through the melt-blending technique using a twin-screw extruder. The melt flow index (MFI) and differential scanning calorimetry (DSC) were employed to characterize neat HDPE and the modified HDPE. FTIR and XRD results show that graphite was successfully changed into graphene completely and MFI of graphene/HDPE and LDPE/HDPE decreased as the amount of graphene and LDPE in the composite blends increased. DSC results show that the addition of low crystalline polymers can reduce a crystallization temperature and crystallinity content.


Polymers ◽  
2020 ◽  
Vol 12 (4) ◽  
pp. 835 ◽  
Author(s):  
Marina Ramos ◽  
Franco Dominici ◽  
Francesca Luzi ◽  
Alfonso Jiménez ◽  
Maria Carmen Garrigós ◽  
...  

Polyester-based biocomposites containing INZEA F2® biopolymer and almond shell powder (ASP) at 10 and 25 wt % contents with and without two different compatibilizers, maleinized linseed oil and Joncryl ADR 4400®, were prepared by melt blending in an extruder, followed by injection molding. The effect of fine (125–250 m) and coarse (500–1000 m) milling sizes of ASP was also evaluated. An improvement in elastic modulus was observed with the addition of< both fine and coarse ASP at 25 wt %. The addition of maleinized linseed oil and Joncryl ADR 4400 produced some compatibilizing effect at low filler contents while biocomposites with a higher amount of ASP still presented some gaps at the interface by field emission scanning electron microscopy. Some decrease in thermal stability was shown which was related to the relatively low thermal stability and disintegration of the lignocellulosic filler. The added modifiers provided some enhanced thermal resistance to the final biocomposites. Thermal analysis by differential scanning calorimetry and thermogravimetric analysis suggested the presence of two different polyesters in the polymer matrix, with one of them showing full disintegration after 28 and 90 days for biocomposites containing 25 and 10 wt %, respectively, under composting conditions. The developed biocomposites have been shown to be potential polyester-based matrices for use as compostable materials at high filler contents.


2020 ◽  
pp. 089270572092511 ◽  
Author(s):  
Vinay Kumar ◽  
Rupinder Singh ◽  
IPS Ahuja

This study reports investigation on nano-sized (5–10 nm) graphene (Gr)-reinforced, secondary (2°) recycled acrylonitrile–butadiene–styrene (ABS) as a smart composite material for 3D and 4D applications. Gr was blended (in different weight proportions) with 2°-recycled ABS granules mechanically for selection of composition/proportion after ascertaining rheological property (based upon melt flow index according to ASTM D 1238), thermal stability based upon differential scanning calorimetry, and magnetic property based upon vibration sample magnetometry. The selected compositions/proportions of ABS-Gr composite was further processed with a twin-screw extruder by varying screw temperature and torque. The results of the study suggest that as regards to mechanical properties (peak strength and Shore D hardness) are concerned, the best settings are 20 wt% Gr reinforcement in ABS at a screw temperature 210°C with torque of 0.4 Nm. The corresponding heat capacity and magnetization for the selected composition/proportion was observed as 0.77 J/g and 0.10 × 10−5 emu (+magnetization), 0.080 × 10−5 emu (−magnetization), respectively. The coercivity of the selected compositions ranges from 79.19 Oe to 1260.34 Oe (+coercivity) and 4.64 Oe to 639.50 Oe (−coercivity), whereas the retentivity of the investigated compositions ranges from 2.36 × 10−5 G to 5.44 × 10−4 G (+retentivity) and 4.31 × 10−5 G to 3.48 × 10−5 G (−retentivity). The results have been counter verified based upon optical photo micrographs, porosity analysis, scanning electron microscopy analysis, and energy-dispersive spectroscopy analysis.


Materials ◽  
2005 ◽  
Author(s):  
Han-Xiong Huang ◽  
Guo Jiang ◽  
Shan-Qiang Mao

Polypropylene (PP)/nano-calcium carbonate (nano-CaCO3) composite was prepared using a co-rotating, intermeshing twin-screw extruder. The effect of flow fields on the morphology of the nanocomposite was investigated. Transmission electron microscopy (TEM) was used for the determination of the morphology in the nanocomposite. The crystallization behavior of the nanocomposite was studied by using differential scanning calorimetry (DSC) and the melt shear viscosity was investigated by a melt flow index tester. The study showed that the flow field, through appropriately combining the type of the screw elements in this work, plays an important role in developing morphology of the nanocomposite. In addition, it was shown that the melt viscosity for the nanocomposite at the filler content less than 10 wt% is lower than that of neat PP.


2019 ◽  
Vol 25 (4) ◽  
pp. 738-743 ◽  
Author(s):  
Christian Mauricio Cobos ◽  
Luis Garzón ◽  
Juan López Martinez ◽  
Octavio Fenollar ◽  
Santiago Ferrandiz

Purpose This paper aims to propose using polylactic acid (PLA) as an alternative to nanocomposites in additive manufacturing processes in fusion deposition modelling (FDM) systems and describe its thermal and rheological conditions with multi-wall carbon nanotube (PLA/MWCNT) and halloysite nanotube (PLA/HNT) composites for possible applications in additive manufacturing processes. Design/methodology/approach PLA/MWCNTs and PLA/HNTs were obtained through fusion in a co-rotating twin-screw extruder. PLA was mixed with different percentages of MWCNTs and HNTs at concentrations of 0.5 Wt.%, 0.75 Wt.% and 1 Wt.%. Differential scanning calorimetry (DSC) and capillary rheometry were used to characterise these products, together with an analysis of the melt flow index (MFI). Findings The DSC data revealed that the nanocomposites had a glass transition temperature Tg = 65 ± 2°C and a melting temperature Tm = 169 ± 1°C. The crystallisation temperature of PLA/MWCNTs and PLA/HNTs was between 107 ± 2°C and 129°C, respectively. The viscosity data of PLA/MWCNTs and PLA/HNTs obtained by capillary rheometry indicated that the viscosity of the materials is the same as that of neat PLA. These results were confirmed by the higher fluidity index in the MFI analysis. Originality/value This paper presents an alternative for the applications of nanocomposites in additive manufacturing processes in FDM systems.


Membranes ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 390
Author(s):  
Fernando Luiz Lavoie ◽  
Marcelo Kobelnik ◽  
Clever Aparecido Valentin ◽  
Érica Fernanda da Silva Tirelli ◽  
Maria de Lurdes Lopes ◽  
...  

High-density polyethylene (HDPE) geomembranes are polymeric geosynthetic materials usually applied as a liner in environmental facilities due to their good mechanical properties, good welding conditions, and excellent chemical resistance. A geomembrane’s field performance is affected by different conditions and exposures, including ultraviolet radiation, thermal and oxidative exposure, and chemical contact. This article presents an experimental study with a 1.0 mm-thick HDPE virgin geomembrane exposed by the Xenon arc weatherometer for 2160 h and the ultraviolet fluorescent weatherometer for 8760 h to understand the geomembrane’s behavior under ultraviolet exposure. The evaluation was performed using the melt flow index (MFI) test, oxidative-induction time (OIT) tests, tensile test, differential scanning calorimetry (DSC) analysis, and Fourier transform infrared spectroscopy (FTIR) analysis. The sample exposed in the Xenon arc equipment showed a tendency to increase the MFI values during the exposure time. This upward trend may indicate morphological changes in the polymer. The tensile behavior analysis showed a tendency of the sample to lose ductility, without showing brittle behavior. The samples’ OIT test results under both device exposures showed faster antioxidant depletion for the standard OIT test than the high-pressure OIT test. The DSC and FTIR analyses did not demonstrate the polymer’s changes.


Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2134
Author(s):  
Sandra Paszkiewicz ◽  
Izabela Irska ◽  
Iman Taraghi ◽  
Elżbieta Piesowicz ◽  
Jakub Sieminski ◽  
...  

The effect of the presence of halloysite nanotubes (HNTs) and silane-treated alumina trihydrate (ATH-sil) nanofillers on the mechanical, thermal, and flame retardancy properties of ethylene-vinyl acetate (EVA) copolymer/low-density polyethylene (LDPE) blends was investigated. Different weight percentages of HNT and ATH-sil nanoparticles, as well as the hybrid system of those nanofillers, were melt mixed with the polymer blend (reference sample) using a twin-screw extruder. The morphology of the nanoparticles and polymer compositions was studied using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The mechanical properties, hardness, water absorption, and melt flow index (MFI) of the compositions were assessed. The tensile strength increases as a function of the amount of HNT nanofiller; however, the elongation at break decreases. In the case of the hybrid system of nanofillers, the compositions showed superior mechanical properties. The thermal properties of the reference sample and those of the corresponding sample with nanofiller blends were studied using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Two peaks were observed in the melting and crystallization temperatures. This shows that the EVA/LDPE is an immiscible polymer blend. The thermal stability of the blends was improved by the presence of HNTs and ATH-sil nanoparticles. Thermal degradation temperatures were shifted to higher values by the presence of hybrid nanofillers. Finally, the flammability of the compositions was assessed. Flammability as reflected by the limiting oxygen index (OI) was increased by the presence of HNT and ATH-sil nanofiller and a hybrid system of the nanoparticles.


Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1242
Author(s):  
Olga Mysiukiewicz ◽  
Paulina Kosmela ◽  
Mateusz Barczewski ◽  
Aleksander Hejna

Investigations related to polymer/metal composites are often limited to the analysis of the electrical and thermal conductivity of the materials. The presented study aims to analyze the impact of aluminum (Al) filler content (from 1 to 20 wt%) on the rarely investigated properties of composites based on the high-density polyethylene (HDPE) matrix. The crystalline structure, rheological (melt flow index and oscillatory rheometry), thermal (differential scanning calorimetry), as well as static (tensile tests, hardness, rebound resilience) and dynamic (dynamical mechanical analysis) mechanical properties of composites were investigated. The incorporation of 1 and 2 wt% of aluminum filler resulted in small enhancements of mechanical properties, while loadings of 5 and 10 wt% provided materials with a similar performance to neat HDPE. Such results were supported by the lack of disturbances in the rheological behavior of composites. The presented results indicate that a significant content of aluminum filler may be introduced into the HDPE matrix without additional pre-treatment and does not cause the deterioration of composites’ performance, which should be considered beneficial when engineering PE/metal composites.


2015 ◽  
Vol 30 (7) ◽  
pp. 986-1002 ◽  
Author(s):  
MR Islam ◽  
A Gupta ◽  
M Rivai ◽  
MDH Beg

Composites were prepared from recycled polypropylene (RPP), oil palm empty fruit bunch (EFB) and/or glass fibre (GF) using extrusion and injection moulding techniques. Two types of maleic anhydride-grafted polypropylene such as Polybond 3200 and Fusabond P 613 were used to improve the interfacial adhesion between fibres and matrix. The EFB: GF ratio was fixed as 70:30 and fibre loading was considered as 40 wt%. Microwave was used to treat the EFB fibre, which was soaked in a fixed mass concentration (12.5%) of alkali solution at different temperatures (70, 80 and 90°C) for a fixed period of time (60 min) and for different times (60, 90 and 120 min) at a fixed temperature (90°C). A magnetron controller was developed to control the time and temperature accurately for the treatment of fibre. Various characterization techniques such as density, melt flow index, tensile, Izod impact, flexural, field-emission scanning electron microscopy and water uptake testing were performed for the composites. Besides, thermogravimetric analysis and differential scanning calorimetry were also used to evaluate the thermal and crystalline properties of the composites, respectively. Result analyses revealed that microwave-treated fibre-based composites showed improved mechanical and thermal properties. EFB fibres treated at 90°C for 90 min were found to be suitable for better reinforcement into the composite in terms of mechanical, thermal and crystalline properties. Moreover, onset degradation temperature and water absorption properties were also found to be changed apparently due to treatment.


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