scholarly journals Effect of Fillers on the Recovery of Rubber Foam: From Theory to Applications

Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2745
Author(s):  
Thridsawan Prasopdee ◽  
Wirasak Smitthipong

Natural rubber foam (NRF) can be prepared from concentrated natural latex, providing specific characteristics such as density, compression strength, compression set, and so on, suitable for making shape-memory products. However, many customers require NRF products with a low compression set. This study aims to develop and prepare NRF to investigate its recoverability and other related characteristics by the addition of charcoal and silica fillers. The results showed that increasing filler loading increases physical and mechanical properties. The recoverability of NRF improves as silica increases, contrary to charcoal loading, due to the higher specific surface area of silica. Thermodynamic aspects showed that increasing filler loading increases the compression force (F) as well as the proportion of internal energy to the compression force (Fu/F). The entropy (S) also increases with increasing filler loading, which is favorable for thermodynamic systems. The activation enthalpy (∆Ha) of the NRF with silica is higher than the control NRF, which is due to rubber–filler interactions created within the NRF. A thermodynamic concept of crosslinked rubber foam with filler is proposed. From theory to application, in this study, the NRF has better recoverability with silica loading.

2019 ◽  
Vol 39 (2) ◽  
pp. 57-68 ◽  
Author(s):  
Siti Nurul Izzati Kudori ◽  
Hanafi Ismail

The effects of filler loading and size of kenaf fibre on the mechanical properties of kenaf fibre-filled natural rubber latex foam (NRLF) have been studied. The NRLF was prepared by using the Dunlop method. The kenaf fibre was sieved to 97, 144 and 200 µm particle sizes and incorporated into the rubber vulcanizates at 0, 1, 3, 5 and 7 part per hundred rubber fibre contents. Increasing kenaf fibre loading in NRLF resulted in the reduction of tensile strength, elongation at break and recovery percentage but increased in modulus at 100% (M100), compression strength, compression set, hardness and foam density. At the same kenaf fibre loading, smaller size of kenaf fibre-filled NRLF showed higher tensile properties, compression strength, compression set and hardness. Scanning electron microscope demonstrated that as kenaf fibre loading and size increased, a larger pore size of NRLF was formed and this led to tensile strength, M100, compression strength and hardness.


Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1983 ◽  
Author(s):  
Wei Liu ◽  
Lutao Lv ◽  
Zonglin Yang ◽  
Yuqing Zheng ◽  
Hui Wang

In this study, the filled natural rubber (NR) was prepared with organic montmorillonite (OMMT) and carbon black (CB). The effects of the amount of OMMT on the properties of CB/NR composites were investigated by measuring the physical and mechanical properties, compression set and compression heat properties, processing properties and damping properties. The formulation was optimized depending on the different conditions of end applications and the damping properties of rubber were maximized without affecting the other properties of the rubber. The results showed that the rubber composite system filled with 2 phr (parts per hundreds of rubber) OMMT had better mechanical properties and excellent damping performance.


2021 ◽  
Vol 39 (4) ◽  
pp. 1142-1149
Author(s):  
A.C. Ezika ◽  
V.U. Okpechi

Effects of chemically treated and carbonized spear grass fibre on the curing and mechanical properties of natural rubber vulcanizates were carried out. Natural rubber (NR) was filled with carbonized (at carbonization temperatures of 400°C, 600°C and 800°C  respectively) and chemically treated (treatment with HCl and NaOH of 5% concentration) spear grass fillers respectively, at a filler loading of 30phr. The rubber compounding was carried out in a bambury mixer. The effect of carbonization temperature and chemical treatment of the filler on the mechanical properties (tensile strength, % elongation, hardness strength, abrasion resistance and compression set) and rheological properties (cure time, scorch time, maximum and minimum torque) were carried out on the  samples. The results of the mechanical properties of carbonized spear grass fibre (C-SGF) filled vulcanizates show that the optimum carbonization temperature for an improved tensile strength, % elongation, hardness, abrasion and compression set was obtained at 400°C. NaOH treated fibre filled vulcanizates showed better mechanical properties; with the highest abrasion resistance of 67.65%, while untreated and acidified fibre filled vulcanizates showed poor mechanical properties. Acidified (HCl) uncarbonized spear grass fibre (U-SGF) filled vulcanizate had the highest compression set of 48% against C-SGF filled vulcanzates and carbon black filled  vulcanizate, with carbon black filled vulcanizate having 47% as its compression set value. This reveals that at a carbonization temperature of 400°C, C-SGF appears to be a potential substitute filler for carbon black (CB). Keywords: Spear Grass Fibre, Natural Rubber, Chemical Treatments, Cure Characteristics, Mechanical Properties, Carbonization


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Chatree Homkhiew ◽  
Surasit Rawangwong ◽  
Worapong Boonchouytan ◽  
Wiriya Thongruang ◽  
Thanate Ratanawilai

The aim of this work is to investigate the effects of rubberwood sawdust (RWS) size and content as well as the ratio of natural rubber (NR)/high-density polyethylene (HDPE) blend on properties of RWS reinforced thermoplastic natural rubber (TPNR) composites. The addition of RWS about 30–50 wt% improved the modulus of the rupture and tensile strength of TPNR composites blending with NR/HDPE ratios of 60/40 and 50/50. TPNR composites reinforced with RWS 80 mesh yielded better tensile strength and modulus of rupture than the composites with RWS 40 mesh. The TPNR/RWS composites with larger HDPE content gave higher tensile, flexural, and Shore hardness properties and thermal stability as well as lower water absorption. The TPNR/RWS composites with larger plastic content were therefore suggested for applications requiring high performance of thermal, physical, and mechanical properties.


2009 ◽  
Vol 25 (2) ◽  
pp. 113-128 ◽  
Author(s):  
P. Raju ◽  
V. Nandanan ◽  
Sunil K.N. Kutty

Mechanical properties and the thermal degradation characteristics of natural rubber compounds with calophyllum inophyllum oil were compared to that of the control compound containing naphthenic oil. The compounds containing calophyllum inophyllum oil showed improved tensile strength, tear strength, modulus, compression set, abrasion resistance and resilience. Cure time was higher than the naphthenic oil mixes. Thermal studies showed an increase of 8 °C in the temperature of initiation of degradation and an increase of 6 °C in temperature at which the peak rate of degradation occurred. The peak rate of degradation was comparable to the control mix containing naphthenic oil.


2019 ◽  
Vol 964 ◽  
pp. 115-123
Author(s):  
Sigit Tri Wicaksono ◽  
Hosta Ardhyananta ◽  
Amaliya Rasyida ◽  
Feisha Fadila Rifki

Plastic waste is majority an organic material that cannot easily decomposed by bacteria, so it needs to be recycled. One of the utilization of plastic waste recycling is become a mixture in the manufacture of building materials such as concrete, paving block, tiles, roof. This experiment purpose to find out the effect of addition of variation of LDPE and PP thermoplastic binder to physical and mechanical properties of LDPE/PP/Sand composite for construction material application. In this experiment are using many tests, such are SEM, FTIR, compression strength, density, water absorbability, and hardness. the result after the test are the best composition of composite PP/LDPE/sand is 70/0/30 because its have compression strength 14,2 MPa, while density value was 1.30 g/cm3, for the water absorbability is 0.073%, and for the highest hardness is 62.3 hardness of shore D. From the results obtained, composite material can be classified into construction materials for mortar application S type with average compression strength is 12.4 MPa.


2018 ◽  
Vol 3 (1) ◽  
pp. 80-85
Author(s):  
Ernawati Kawa ◽  
Minsyahril Bukit ◽  
Albert Zicko Johannes

Abstrak Telah dilakukan penelitian tentang penentuan sifat mekanis dan fisis batu bata dengan penambahan tempurung kelapa asal alor. Penenlitian ini bertujuan mengetahui kualitas batu bata yang memenuhi standar kelayakan sebagai bahan konstruksi dengan penambahan arang tempurung kelapa aal alor dengan presentasi 0%, 5%, 10%, 15% terhadap tanah liat (lempung). Batu bata dicetak dengan prosedur pemadatan, pengringn dan pembakaran. Setelah prosedur pencetakkan selesai kemudian di lanjutkan dengan pengujian sefat mekanis dan sifat fisis, yaitu uji kuat tekan (compression strength), densitas (density), porositas (porosity) hasil  kuat tekan batu bata didapatkan berdasarkan pengujian: a) uji kuat tekan, batu bata tanpa penambahan (0%) : 4,94 meemenuhi standar kuat tekan kelas 50 (SNI 15-2094-2000), b) uji porositas, batu bata 0% dan 5% : 3,82% dan 17,93% memenuhi standar porositas dengan batas maksimum 20% (SNI 15-2094-2000) dan uji densitas, batu bata tidak ada yang memenuhi standar (SII 0021-1978) Kata kunci: sifat mekanis, sifat fisis, tempurung kelapa, densitas, porositas, kuat tekan Abstract A research had been conducted to determine physical and mechanical properties of the bricks with the addition coconut shell charcoal from alor. This research aims at the quality of the bricks to meet the standars of eligibility as a contruction material. The addition of coconut shell charcoal is variate with the presentage 0%, 5%, 10%, 15% to the clay mass. The brick being printed with procedure compaction, drying, and baking. After the printing procedure is done then next is testing the mechanical and physical properties, that is compression strength test, density test, and porosity test. The brick quality result is obtained based on the test: a) compression strength test, the brick without addition (0%) : 4,94  (SNI 15-2094-2000) is comply with the standard compression strength the class 50 , b) porosity test, the brick 0% and 5% (3,82% and 17,93%) meet the standard with the maximum limit 20% ( SNI 15-2094-2000)  , and c) density test, every bricks does not meet the standard (SII 0021- 1978). Keywords: mechanical properties, physical properties, coconut shell, density, porosity, compression strength


2018 ◽  
Author(s):  
Nurul Wahidah Zahari ◽  
Ahmad Faiza Mohd ◽  
Azemi Samsuri ◽  
Dzaraini Kamarun

2017 ◽  
Vol 735 ◽  
pp. 153-157
Author(s):  
Wasinee Pinpat ◽  
Wirunya Keawwattana ◽  
Siree Tangbunsuk

Silica has been used as reinforcing filler in natural rubber for a period of time as it results in excellent properties for NR vulcanizes. Rice husk ash (RHA), bagasse ash (BA), and oil palm ash (OPA) obtained from agricultural wastes are mainly composed of silica in the percentage of 80.00%, 57.33%, and 40.20% by weight, respectively. The effect of these fillers on cure characteristics and mechanical properties of natural rubber materials at fixed silica content at 35 parts per hundred of rubber (phr) were investigated. The results indicated that ashes showed greater cure time compared to that of the silica. The incorporation of ashes into natural rubber gradually improved compression set but significantly decreased tensile strength, elongation at break, and resilience. Moreover, young's modulus increased, while hardness showed no significant change with the addition of ashes. Overall results indicated that ashes could be used as cheaper fillers for natural rubber materials where improved mechanical properties were not critical.


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