scholarly journals Surface Treatment Effects on the Mechanical Properties of Silica Carbon Black Reinforced Natural Rubber/Butadiene Rubber Composites

Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1763 ◽  
Author(s):  
Miaomiao Qian ◽  
Weimin Huang ◽  
Jinfeng Wang ◽  
Xiaofeng Wang ◽  
Weiping Liu ◽  
...  

For the first time, phenolic formaldehyde resin (PF)-treated silica carbon black (SiCB) were prepared with different treatment conditions and their effect as fillers on the mechanical properties of filler filled natural rubber/butadiene rubber (NR/BR) composites were investigated in detail. The PF coating layer on the SiCB derived from rusk husk not only promoted the dispersion of the fillers but also improved the interfacial interactions between fillers and the rubber matrix. As a result, both the cross-link density and mechanical properties of the obtained composites were effectively enhanced. The filler SiCB with 3 wt % PF surface treatment greatly improved the tensile strength of NR/BR composites and reached 7.1 MPa, which increased by 73.7% compared with that of SiCB-filled NR/BR composites. The improved interfacial interactions promoted higher energy dissipation, leading to simultaneously enhancing the glass transition temperature of the obtained composites. Due to the easy processing and low cost of filler as well as the effectively enhanced mechanical properties of composites, the PF-coating methodology has a great potential for practical applications in SiCB reinforced high-performance composites. A commercial filler, carbon black (N774), was also used in this study and evaluated under the same conditions for comparison.

Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1085
Author(s):  
Patricia Castaño-Rivera ◽  
Isabel Calle-Holguín ◽  
Johanna Castaño ◽  
Gustavo Cabrera-Barjas ◽  
Karen Galvez-Garrido ◽  
...  

Organoclay nanoparticles (Cloisite® C10A, Cloisite® C15) and their combination with carbon black (N330) were studied as fillers in chloroprene/natural/butadiene rubber blends to prepare nanocomposites. The effect of filler type and load on the physical mechanical properties of nanocomposites was determined and correlated with its structure, compatibility and cure properties using Fourier Transformed Infrared (FT-IR), X-ray Diffraction (XRD), Thermogravimetric Analysis (TGA) and rheometric analysis. Physical mechanical properties were improved by organoclays at 5–7 phr. Nanocomposites with organoclays exhibited a remarkable increase up to 46% in abrasion resistance. The improvement in properties was attributed to good organoclay dispersion in the rubber matrix and to the compatibility between them and the chloroprene rubber. Carbon black at a 40 phr load was not the optimal concentration to interact with organoclays. The present study confirmed that organoclays can be a reinforcing filler for high performance applications in rubber nanocomposites.


Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 616
Author(s):  
Ján Kruželák ◽  
Andrea Kvasničáková ◽  
Klaudia Hložeková ◽  
Rastislav Dosoudil ◽  
Marek Gořalík ◽  
...  

In the present work, composite materials were prepared by incorporation of manganese-zinc ferrite, carbon black and combination of ferrite and carbon black into acrylonitrile-butadiene rubber (NBR). For cross-linking of composites, standard sulfur-based curing system was applied. The main goal was to investigate the influence of the fillers on the physical-mechanical properties of composites. Then, the electromagnetic absorption shielding ability was investigated in the frequency range 1 MHz–3 GHz. The results revealed that composites filled with ferrite provide sufficient absorption shielding performance in the tested frequency range. On the other hand, ferrite behaves as an inactive filler and deteriorates the physical-mechanical characteristics of composites. Carbon black reinforces the rubber matrix and contributes to the improvement of physical-mechanical properties. However, composites filled with carbon black are not able to absorb electromagnetic radiation in the given frequency range. Finally, the combination of carbon black and ferrite resulted in the modification of both physical-mechanical characteristics and absorption shielding ability of hybrid composites.


2014 ◽  
Vol 716-717 ◽  
pp. 70-73
Author(s):  
Yue Qiong Wang ◽  
Zheng Peng ◽  
Jie Ping Zhong ◽  
Kui Xu ◽  
Chang Jin Yang ◽  
...  

Natural rubber (NR)/epoxidized natural rubber (ENR)/carbon black (CB), natural rubber/butadiene rubber (BR)/carbon black and natural rubber/isobutylene-isoprene rubber (IIR)/carbon black compounds were prepared by mechanical mixing method. The mechanical properties, dynamic mechanical properties for the compounds were investigated respectively. The temperature range of tanδ>0.3 of NR/ENR40/CB compound was wider and shifted to high temperature than NR/CB compound. Comprehensive analysis indicated that NR/BR/CB and NR/IIR/CB compounds had no better damping performance than NR/CB compounds, while NR/ENR/CB compound had better damping performance.


Author(s):  
L A Wisojodharmo ◽  
R Fidyaningsih ◽  
D A Fitriani ◽  
D K Arti ◽  
Indriasari ◽  
...  

2019 ◽  
Vol 1 (1) ◽  
pp. 16-20
Author(s):  
Ade Sholeh Hidayat ◽  
Dewi Kusuma Arti ◽  
Lies Agustine ◽  
Mahendra Aggaravidya

The rheological properties of rubber compound in general application and especially rubber airbag compounding is very important to predict the mechanical properties of rubber products, as well as useful for obtaining optimum formulations in the research and development of a product. The viscoelastic properties of the rubber compound are strongly influenced by the type of rubber and the filler used. The purpose of this research is to investigate the rheological properties of rubber airbag compounding using natural rubber (NR) and high cis butadiene rubber (BR) materials with various compositions of carbon black N220 filler. The mixing of NR and BR with 90/10 phr ratio was performed in a kneader, with carbon black N220 filler variation: 35, 45, 50 phr, named as BD1, BD2 and BD3, respectively. Rheology and viscosity properties were tested using Rubber Process Analyser (RPA) 2000 Alpha Technology. The test was performed with strain sweep at 70 C and comparing 1% strain and 10% strain to indicate dispersion and homogenity. Frequency sweep was performed at 100 C at 6 cpm and 7% strain.  High strain sweep was also done as well as strain sweep after cure (ASTM D6601) which material were cured at 1800 C and strain sweep was applied at 1%, 2%, 5%, 10% and 20% to determine the mechanical properties of compound. The result showed that 35 phr of carbon black N220 (BD1) was the optimum formulation since compounds BD3 and BD2 have higher elastic torque (S’) peaks and may be harder to process as a result. The results for Tan (Delta) from all compounds in the high strain sweep verify that compounds BD3 and BD2 have lower Tan(Delta) values and therefore will probably have more difficulty in processing. The highest peak of modulus values at low strain indicates the carbon black with the highest reinforcement or the worst dispersion. BD3 and BD2 have high peak modulus value which is show the worse dispersion compared to BD1. Keywords: rheology, rubber airbag, filler, RPA


Author(s):  
Anyaporn Boonmahitthisud

Natural rubber (NR) is representative biomass polymer and the effective uses are strongly contributed to sustainable society. This chapter presents the innovative and advanced rubber nanocomposites with polystyrene-encapsulated silica nanohybrids (PS-nSiO2) subsequently used as a nanofiller for NR and NR/styrene butadiene rubber (NR/SBR). The PS-nSiO2 were prepared via ‘in situ' differential microemulsion polymerization. The core-shell nanohybrids of PS-nSiO2 were achieved with an average diameter of 40 nm using a smaller amount of surfactant, compared to microemulsion polymerization method. Moreover, the effects of the NR and NR/SBR filled with PS-nSiO2 nanohybrids on the mechanical properties, thermal stability, flammability and morphology are also discussed. The results indicated that the encapsulation of nSiO2 with PS can provide not only the well-dispersion of nanoparticles in the rubber matrix but also the synergistic properties of two components from the polymer and the inorganic nanoparticles by improving mechanical properties, thermal stability and flammability of rubber nanocomposites.


2021 ◽  
Author(s):  
Vitor Peixoto Klienchen de Maria ◽  
Fábio Paiva ◽  
Flávio Camargo Cabrera ◽  
Carlos Toshiyuki Hiranobe ◽  
Gabriel Deltrejo Ribeiro ◽  
...  

Abstract The present research aimed to develop natural rubber (NR) hybrid composites reinforced with treated ultrafine calcium carbonate/carbon black (CC/CB). The influence of CC/CB with various filler ratios (50/0, 40/10, 30/20, 20/30, 10/40 and 0/50) on mechanical properties and cure characteristics of the vulcanizates was investigated and their reinforcing efficiency was compared aiming to achieve the best ratio for CB partial substitution as compared to composites with CC and CB incorporated separately. The CC30/CB20 composites reached around to 17 MPa similar strength at break response compared to CC0/CB50 (16.83 MPa). Elongation at break increased 48% in relation to CC0/CB50. Hardness maintain similar values compare to high concentration of CB composites. Crosslink density results revealed similar chain number in rubber matrix representing better interaction between CC/CB. Scanning electron microscopy studies also reveal a good filler dispersion between filler particles and matrix. The results shown that the new material can be an alternative filler for partial substitution of CB conserving mechanical properties.


2021 ◽  
Vol 19 (3) ◽  
pp. 194-201
Author(s):  
H. Boukfessa ◽  
B. Bezzazi

The present work investigates the effect of the amount of carbon black on curing and mechanical properties such as tensile strength, elongation at break, hardness and abrasion resistance of the natural rubber (NR)/ acrylonitrile-butadiene rubber (NBR) blend. For that purpose, a blend composed of 65% NR and 35% NBR filled with different content of carbon black N330 was used. The curing results indicate that the viscosity and the crosslink density of rubber composites increase and the scorch and curing times decrease with increasing the filler content. Mechanical properties such as tensile modulus and hardness of the CB filled NR/NBR blend were remarkably improved, indicating the inherent reinforcing potential of CB. Regarding tensile strength and abrasion resistance, they increase with the addition of carbon black, up to 50 phr. After that, these properties decrease slightly with filleraddition.


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