scholarly journals Application of Network Analysis to Flow Systems with Alternating Wave Channels: Part A (Pressure Flows)

Polymers ◽  
2019 ◽  
Vol 11 (9) ◽  
pp. 1488 ◽  
Author(s):  
Marschik ◽  
Dörner ◽  
Roland ◽  
Miethlinger ◽  
Schöppner ◽  
...  
Keyword(s):  
High Performance ◽  
Flow Analysis ◽  
Experimental Studies ◽  
Three Dimensional ◽  
Polymer Melt ◽  
Wave Dispersion ◽  
Pressure Distributions ◽  
Extrusion Die ◽  
Wave Channel ◽  
Pressure Flows

Wave-dispersion screws have been used industrially in many types of extrusion processes, injection molding, and blow molding. These high-performance screws are constructed by replacing the metering section of a conventional screw with a melt-conveying zone consisting of two or more parallel flow channels that oscillate periodically in-depth over multiple cycles. With the barrier flight between the screw channels being selectively undercut, the molten resin is strategically forced to flow across the secondary flight, assuring repeated cross-channel mixing of the polymer melt. Despite the industrial relevance, very few scientific studies have investigated the flow in wave-dispersion sections in detail. As a result, current screw designs are often based on traditional trial-and-error procedures rather than on the principles of extrusion theory. This study, which was split into two parts, was carried out to systematically address this issue. The research reported here (Part A) was designed to reduce the complexity of the problem, exclusively analyzing the pressure-induced flows of polymer melts in wave sections. Ignoring the influence of the screw rotation on the conveying characteristics of the wave section, the results could be clearly assigned to the governing type of flow mechanism, thereby providing a better understanding of the underlying physics. Experimental studies were performed on a novel extrusion die equipped with a dual wave-channel system with alternating channel depth profiles. A seminumerical modeling approach based on network theory is proposed that locally describes the downchannel and cross-channel flows along the wave channels and accurately predicts the pressure distributions in the flow domain. The solutions of our seminumerical approach were, moreover, compared to the results of three-dimensional non-Newtonian CFD simulations. The results of this study will be extended to real screw designs in Part B, which will include the influence of the screw rotation in the flow analysis.

scholarly journals Application of Network Analysis to Flow Systems with Alternating Wave Channels: Part B. (Superimposed Drag-Pressure Flows in Extrusion)

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1900
Author(s):  
Christian Marschik ◽  
Wolfgang Roland ◽  
Marius Dörner ◽  
Sarah Schaufler ◽  
Volker Schöppner ◽  
...  
Keyword(s):  
High Performance ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Wave Dispersion ◽  
Pressure Profile ◽  
Design And Optimization ◽  
Single Screw ◽  
Modeling Approach ◽  
Single Screw Extrusion ◽  
Pressure Flows

Due to progress in the development of screw designs over recent decades, numerous high-performance screws have become commercially available in single-screw extrusion. While some of these advanced designs have been studied intensively, others have received comparatively less attention. We developed and validated a semi-numerical network-theory-based modeling approach to predicting flows of shear-thinning polymer melts in wave-dispersion screws. In the first part (Part A), we systematically reduced the complexity of the flow analysis by omitting the influence of the screw rotation on the conveying behavior of the wave zone. In this part (Part B), we extended the original theory by considering the drag flow imposed by the screw. Two- and three-dimensional melt-conveying models were combined to predict locally the conveying characteristics of the wave channels in a discretized flow network. Extensive experiments were performed on a laboratory single-screw extruder, using various barrel designs and wave-dispersion screws. The predictions of our semi-numerical modeling approach for the axial pressure profile along the wave-dispersion zone accurately reproduce the experimental data. Removing the need for time-consuming numerical simulations, this modeling approach enables fast analyses of the conveying behavior of wave-dispersion zones, thereby offering a useful tool for design and optimization studies and process troubleshooting.

scholarly journals Investigation of Flow Behavior around Corotating Blades in a Double-Spindle Lawn Mower Deck

2005 ◽  
Vol 2005 (1) ◽  
pp. 77-89 ◽  
Author(s):  
W. Chon ◽  
R. S. Amano
Keyword(s):  
Flow Pattern ◽  
High Speed ◽  
Flow Behavior ◽  
Flow Analysis ◽  
Experimental Studies ◽  
Three Dimensional ◽  
Video Camera ◽  
Sound Level ◽  
Lawn Mower ◽  
Level Meter

When the airflow patterns inside a lawn mower deck are understood, the deck can be redesigned to be efficient and have an increased cutting ability. To learn more, a combination of computational and experimental studies was performed to investigate the effects of blade and housing designs on a flow pattern inside a1.1mwide corotating double-spindle lawn mower deck with side discharge. For the experimental portion of the study, air velocities inside the deck were measured using a laser Doppler velocimetry (LDV) system. A high-speed video camera was used to observe the flow pattern. Furthermore, noise levels were measured using a sound level meter. For the computational fluid dynamics (CFD) work, several arbitrary radial sections of a two-dimensional blade were selected to study flow computations. A three-dimensional, full deck model was also developed for realistic flow analysis. The computational results were then compared with the experimental results.

Centrifugal Compressor Impeller Aerodynamics: An Experimental Investigation

1990 ◽  
Author(s):  
H. David Joslyn ◽  
Joost J. Brasz ◽  
Robert P. Dring
Keyword(s):  
Flow Visualization ◽  
Centrifugal Compressor ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Companion Paper ◽  
Surface Flow ◽  
Navier Stokes ◽  
Pressure Distributions ◽  
Compressor Impeller ◽  
Surface Flow Visualization

The ability to acquire blade loadings (surface pressure distributions) and surface flow visualization on an unshrouded centrifugal compressor impeller is demonstrated. Circumferential and streamwise static pressure distributions acquired on the stationary shroud are also presented. Data was acquired in a new facility designed for centrifugal compressor aerodynamic research. Blade loadings calculated with a blade–to–blade potential flow analysis are compared with the measured results. Surface flow visualization reveals some complex aspects of the flow on the surface of the impeller blading and hub. In a companion paper, Dorney and Davis (1990), a state–of–the–art, three–dimensional, time–accurate, Navier Stokes prediction of the flow through the impeller is presented.

scholarly journals Three-Dimensional Electronic Microfliers With Designs Inspired by Wind-Dispersed Seeds

2021 ◽  
Author(s):  
John Rogers ◽  
Bong Hoon Kim ◽  
Kan Li ◽  
Jin-Tae Kim ◽  
Yoonseok Park ◽  
...  
Keyword(s):  
High Performance ◽  
Wide Spectrum ◽  
Spatial Scales ◽  
Experimental Studies ◽  
Three Dimensional ◽  
Population Surveillance ◽  
Natural Environments ◽  
Wireless Devices ◽  
Atmospheric Measurements ◽  
Production Techniques

Abstract Large, distributed collections of miniaturized, wireless electronic devices may form the basis of future systems for environmental monitoring, population surveillance, disease management and other applications that demand coverage over expansive spatial scales. In this paper, we show that wind-dispersed seeds can serve as the bio-inspiration for unusual aerial schemes to distribute components for such networks via controlled, unpowered flight across natural environments or city settings. Techniques in mechanically guided assembly of three-dimensional (3D) mesostructures provide access to miniature, 3D fliers optimized for such purposes, in processes that align with the most sophisticated production techniques for electronic, optoelectronic, microfluidic and microelectromechanical technologies. We demonstrate a range of 3D macro-, meso- and microscale fliers produced in this manner, including those that incorporate active electronic payloads. Analytical, computational and experimental studies of the aerodynamics of high-performance structures of this type establish a set of fundamental considerations in bio-inspired design, with a focus on 3D fliers that exhibit controlled rotational kinematics and low terminal velocities. Battery-free, wireless devices for atmospheric measurements provide simple examples of a wide spectrum of applications of these unusual concepts.

Flow Behavior Around Stayvanes and Guidevanes of a Francis Turbine

1996 ◽  
Vol 118 (1) ◽  
pp. 110-115 ◽  
Author(s):  
Toshiaki Suzuki ◽  
Tomotatsu Nagafuji ◽  
Hiroshi Komiya ◽  
Takako Shimada ◽  
Toshio Kobayashi ◽  
...  
Keyword(s):  
Viscous Flow ◽  
Flow Behavior ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Francis Turbine ◽  
Good Prediction ◽  
Three Dimensional Flow ◽  
Dimensional Flow ◽  
Pressure Distributions

The three-dimensional computation of steady and incompressible internal flows is of interest in numerical simulations of turbomachinery, and such simulations are currently under investigation, from inviscid to viscous flow analyses. First, surface pressure distributions have been measured for the stayvanes and the guidevanes of a Francis turbine. They are presented to verify the numerical results. Second, both inviscid and viscous three-dimensional flow analyses have been made, so as to predict the flow behavior in the same domain. Comparison of the measured pressure distributions to the predicted pressure distributions has been made to study the usefulness of the present simulations. It can be pointed out that a global analysis which includes a runner flow passage, except runner blades, is necessary to predict the three-dimensional flow characteristics and that inviscid flow analysis has the capability of good prediction for flow without separation. Viscous flow analysis gives similar results, though it is necessary to investigate further the improvement of prediction accuracy. Flow characteristics around the stayvanes and the guidevanes are also discussed.

High-performance ocean energy harvesting turbine design – Detailed flow analysis with blade leaning strategy

2018 ◽  
Vol 233 (3) ◽  
pp. 379-396 ◽  
Author(s):  
B Ranjith ◽  
Paresh Halder ◽  
Abdus Samad
Keyword(s):  
High Performance ◽  
Guide Vane ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Internal Flow ◽  
Principal Component ◽  
Geometrical Parameters ◽  
Impulse Turbine ◽  
Navier Stokes Equation ◽  
Low Efficiency

Oscillating water column wave energy converter is having low efficiency because of its principal component, a bidirectional turbine. An analysis of the internal flow of the turbine gives an idea of improving the performance through optimization of geometrical parameters. In this study, an impulse turbine of 0.3 m diameter with fixed guide vanes is numerically simulated by solving three-dimensional incompressible steady Reynolds averaged Navier-stokes equation with two-equation turbulence closure model. This study shows that the numerical results very well match with the experimental results. The detailed flow physics demonstrates that different types of losses occur in this type of turbine and shows that the downstream diverging path of the rotor and guide vane is responsible for low performance. In this study, the effect of guide vane lean, as well as the combined rotor and guide vane lean on the performance of the turbine, has been discussed in detail and found to increase the efficiency of the turbine.

Numerical study of polymer melt flow in a three-dimensional sudden expansion: viscous dissipation effects

2014 ◽  
Vol 34 (8) ◽  
pp. 755-764
Author(s):  
Mustafa Tutar ◽  
Ali Karakus
Keyword(s):  
Viscous Dissipation ◽  
Stokes Equations ◽  
Numerical Study ◽  
Flow Behavior ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Polymer Melt ◽  
Sudden Expansion ◽  
Melt Flow

Abstract This numerical paper presents the effects of viscous dissipation on both hydrodynamic flow behavior and thermal flow characteristics of fluid included in rheological polymer flow analysis. The shear rate dependence of the viscosity is modeled using a modified form of the Cross constitutive equation, while the density changes are modeled using the modified Tait state of equation. The Navier-Stokes equations are solved in a sequential, decoupled manner with energy conservation equations using a finite volume method based fluid flow solver. Hydrodynamic and thermal boundary layer developments in an asymmetric sudden expansion for different velocity and melt flow injection temperature boundary and geometry conditions are determined under the influence of viscous dissipation effects and the results are compared with each other to measure the relative effects of viscous dissipation on the interactions of these layers for a commercial polymer melt flow, namely polypropylene (PP). The numerical results demonstrate that proposed mathematical and numerical formulations for viscosity and density variations including viscous heating terms lead to more accurate representation of the polymer melt flow and heat transfer phenomena in plane channels or mold cavity associated with a sudden expansion.

Annular Cascade Testing of Turbine Nozzles at High Exit Mach Numbers

1986 ◽  
Vol 108 (3) ◽  
pp. 313-320 ◽  
Author(s):  
R. G. Williamson ◽  
S. H. Moustapha
Keyword(s):  
Mach Number ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Three Dimensional Flow ◽  
Pressure Losses ◽  
Dimensional Flow ◽  
Pressure Distributions ◽  
Exit Mach Number ◽  
Annular Cascade ◽  
End Wall

This paper presents detailed information on the three-dimensional flow field in a realistic low aspect ratio, high turning nozzle vane design which incorporates end-wall contouring and which has been tested over a range of exit Mach number from subsonic up to the design value at mean section of 1.15. The experimental results, in the form of nozzle surface pressure distributions as well as surveys of pressure losses and flow angles at exit, are compared with those calculated by a three-dimensional flow analysis. The effects of exit Mach number on the measured nozzle performance are also presented.

scholarly journals Specific Features of Flow on Compression Surfaces of a Convergent Air Intake

2022 ◽  
Vol 16 (2) ◽  
pp. 29-40
Author(s):  
S. A. Akinin ◽  
A. V. Starov
Keyword(s):  
Static Pressure ◽  
Experimental Studies ◽  
Three Dimensional ◽  
Turbulence Models ◽  
Separated Flow ◽  
Ansys Fluent ◽  
Pressure Distributions ◽  
Air Intake ◽  
Fluent Software ◽  
Inner Channel

The results of computational and experimental studies of a model of a hypersonic convergent air intake are presented. Experimental studies were carried out in a hot-shot wind tunnel IT-302M SB RAS at a Mach number M = 5.7 and an angle of attack α = 4 °. Numerical modeling was carried out in a three-dimensional setting in the ANSYS Fluent software package. The calculations were carried out in 4 versions using different turbulence models: k-ɛ standard, RNG k-ɛ, k-ɷ standard and k-ɷ SST. The features of the flow structure are established. The pressure distributions on the compression surfaces and in the air intake channel are obtained. The separated flow at the entrance of the inner channel was studied. It was found that the use of various turbulence models has a significant effect on the size and position of separation. The best agreement between the calculated and experimental data on the level of static pressure was shown by the variant with the k-ɛ standard turbulence model.

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