scholarly journals Additive Manufacturing of Information Carriers Based on Shape Memory Polyester Urethane

Polymers ◽  
2019 ◽  
Vol 11 (6) ◽  
pp. 1005 ◽  
Author(s):  
Dilip Chalissery ◽  
Thorsten Pretsch ◽  
Sarah Staub ◽  
Heiko Andrä
Keyword(s):  
Additive Manufacturing ◽  
Shape Memory ◽  
Shape Memory Polymers ◽  
Qr Code ◽  
Stimuli Responsive ◽  
Fused Filament Fabrication ◽  
Responsive Materials ◽  
Manufacturing Method ◽  
Polyester Urethane ◽  
Machine Readable

Shape memory polymers (SMPs) are stimuli-responsive materials, which are able to retain an imposed, temporary shape and recover the initial, permanent shape through an external stimulus like heat. In this work, a novel manufacturing method is introduced for thermoresponsive quick response (QR) code carriers, which originally were developed as anticounterfeiting technology. Motivated by the fact that earlier manufacturing processes were sometimes too time-consuming for production, filaments of a polyester urethane (PEU) with and without dye were extruded and processed into QR code carriers using fused filament fabrication (FFF). Once programmed, the distinct shape memory properties enabled a heating-initiated switching from non-decodable to machine-readable QR codes. The results demonstrate that FFF constitutes a promising additive manufacturing technology to create complex, filigree structures with adjustable horizontal and vertical print resolution and, thus, an excellent basis to realize further technically demanding application concepts for shape memory polymers.

scholarly journals Additive Manufacturing of Polymer Materials: Progress, Promise and Challenges

Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 753
Author(s):  
Saad Saleh Alghamdi ◽  
Sabu John ◽  
Namita Roy Choudhury ◽  
Naba K. Dutta
Keyword(s):  
Additive Manufacturing ◽  
Shape Memory Polymers ◽  
Polymeric Materials ◽  
Polymer Materials ◽  
Research Needs ◽  
Future Perspectives ◽  
Responsive Materials ◽  
Manufacturing Method ◽  
Traditional Manufacturing ◽  
Am Processes

The use of additive manufacturing (AM) has moved well beyond prototyping and has been established as a highly versatile manufacturing method with demonstrated potential to completely transform traditional manufacturing in the future. In this paper, a comprehensive review and critical analyses of the recent advances and achievements in the field of different AM processes for polymers, their composites and nanocomposites, elastomers and multi materials, shape memory polymers and thermo-responsive materials are presented. Moreover, their applications in different fields such as bio-medical, electronics, textiles, and aerospace industries are also discussed. We conclude the article with an account of further research needs and future perspectives of AM process with polymeric materials.

The Investigation about the Shape Memory Behavior of Wool

2008 ◽  
Vol 60 ◽  
pp. 1-10 ◽  
Author(s):  
Jin Lian Hu ◽  
Zheng E Dong ◽  
Yan Liu ◽  
Yi Jun Liu
Keyword(s):  
Shape Memory ◽  
Shape Memory Effect ◽  
Memory Effect ◽  
Shape Memory Polymers ◽  
Fundamental Concept ◽  
Stimuli Responsive ◽  
Responsive Materials ◽  
Shape Memory Behavior ◽  
Wool Fabrics ◽  
Permanent Shape

Shape memory polymers are a promising class of stimuli-responsive materials that have dual-shape capability. This kind of materials can recover their shape in a predefined way from temporary shape to desired permanent shape when exposed to an appropriate stimulus. In the development and extensive application of synthetic shape memory polymers on textile industrials, the thermal and hygrothermal effects of wool materials have attracted considerable attention. In this article the fundamental concept of the shape memory polymers and the fundamental aspects of the shape-memory effect were reviewed. The thermal and hygrothermal effects of wool materials were also summarized to discuss the shape memory behavior of wool materials. Besides the effects of synthetic shape memory polymers on the thermal and hygrothermal of the woven wool fabrics were introduced to show the shape memory behavior of treated wool further.

scholarly journals Fused Filament Fabrication-4D-Printed Shape Memory Polymers: A Review

Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 701
Author(s):  
Sara Valvez ◽  
Paulo N. B. Reis ◽  
Luca Susmel ◽  
Filippo Berto
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Shape Memory ◽  
Structural Integrity ◽  
Shape Memory Polymer ◽  
Shape Memory Polymers ◽  
Layer By Layer ◽  
4D Printing ◽  
Fused Filament Fabrication ◽  
External Stimuli

Additive manufacturing (AM) is the process through which components/structures are produced layer-by-layer. In this context, 4D printing combines 3D printing with time so that this combination results in additively manufactured components that respond to external stimuli and, consequently, change their shape/volume or modify their mechanical properties. Therefore, 4D printing uses shape-memory materials that react to external stimuli such as pH, humidity, and temperature. Among the possible materials with shape memory effect (SME), the most suitable for additive manufacturing are shape memory polymers (SMPs). However, due to their weaknesses, shape memory polymer compounds (SMPCs) prove to be an effective alternative. On the other hand, out of all the additive manufacturing techniques, the most widely used is fused filament fabrication (FFF). In this context, the present paper aims to critically review all studies related to the mechanical properties of 4D-FFF materials. The paper provides an update state of the art showing the potential of 4D-FFF printing for different engineering applications, maintaining the focus on the structural integrity of the final structure/component.

scholarly journals Design of Shape Memory Thermoplastic Material Systems for FDM-Type Additive Manufacturing

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4254
Author(s):  
Paulina A. Quiñonez ◽  
Leticia Ugarte-Sanchez ◽  
Diego Bermudez ◽  
Paulina Chinolla ◽  
Rhyan Dueck ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Shape Memory ◽  
Thermomechanical Processing ◽  
Material Selection ◽  
Shape Memory Polymer ◽  
Fused Filament Fabrication ◽  
Materials Development ◽  
Thermoplastic Material ◽  
Polymer Systems ◽  
Injection Molded

The work presented here describes a paradigm for the design of materials for additive manufacturing platforms based on taking advantage of unique physical properties imparted upon the material by the fabrication process. We sought to further investigate past work with binary shape memory polymer blends, which indicated that phase texturization caused by the fused filament fabrication (FFF) process enhanced shape memory properties. In this work, two multi-constituent shape memory polymer systems were developed where the miscibility parameter was the guide in material selection. A comparison with injection molded specimens was also carried out to further investigate the ability of the FFF process to enable enhanced shape memory characteristics as compared to other manufacturing methods. It was found that blend combinations with more closely matching miscibility parameters were more apt at yielding reliable shape memory polymer systems. However, when miscibility parameters differed, a pathway towards the creation of shape memory polymer systems capable of maintaining more than one temporary shape at a time was potentially realized. Additional aspects related to impact modifying of rigid thermoplastics as well as thermomechanical processing on induced crystallinity are also explored. Overall, this work serves as another example in the advancement of additive manufacturing via materials development.

scholarly journals Shape memory polymer network with thermally distinct elasticity and plasticity

2016 ◽  
Vol 2 (1) ◽  
pp. e1501297 ◽  
Author(s):  
Qian Zhao ◽  
Weike Zou ◽  
Yingwu Luo ◽  
Tao Xie
Keyword(s):  
Shape Memory ◽  
Molecular Design ◽  
Shape Change ◽  
Shape Memory Polymer ◽  
Polymer Network ◽  
Stimuli Responsive ◽  
Responsive Materials ◽  
Device Applications ◽  
Temperature Ranges ◽  
Rational Molecular Design

Stimuli-responsive materials with sophisticated yet controllable shape-changing behaviors are highly desirable for real-world device applications. Among various shape-changing materials, the elastic nature of shape memory polymers allows fixation of temporary shapes that can recover on demand, whereas polymers with exchangeable bonds can undergo permanent shape change via plasticity. We integrate the elasticity and plasticity into a single polymer network. Rational molecular design allows these two opposite behaviors to be realized at different temperature ranges without any overlap. By exploring the cumulative nature of the plasticity, we demonstrate easy manipulation of highly complex shapes that is otherwise extremely challenging. The dynamic shape-changing behavior paves a new way for fabricating geometrically complex multifunctional devices.

scholarly journals In Search of the Optimal Conditions to Process Shape Memory Alloys (NiTi) Using Fused Filament Fabrication (FFF)

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4718
Author(s):  
Pedro Carreira ◽  
Fábio Cerejo ◽  
Nuno Alves ◽  
Maria Teresa Vieira
Keyword(s):  
Additive Manufacturing ◽  
Shape Memory Alloys ◽  
Shape Memory ◽  
Sintering Temperature ◽  
Production Costs ◽  
Layer By Layer ◽  
Secondary Phases ◽  
Fused Filament Fabrication ◽  
Near Net Shape ◽  
Niti Shape Memory Alloys

This research was performed so as to investigate the additive manufacturing of NiTi shape memory alloys, which is associated with direct processes, such as selective laser melting. In addition to its expensive production costs, NiTi readily undergoes chemical and phase modifications, mainly as a result of Ni loss during processing as a result of high temperatures. This research explores the potential usefulness of NiTi as well as its limitations using indirect additive processes, such as fused filament fabrication (FFF). The first step was to evaluate the NiTi critical powder volume content (CPVC) needed to process high-quality filaments (via extrusion). A typical 3D printer can build a selected part/system/device layer-by-layer from the filaments, followed by debinding and sintering (SDS), in order to generate a near-net-shape object. The mixing, extruding (filament), printing (shaping), debinding, and sintering steps were extensively studied in order to optimize their parameters. Moreover, for the sintering step, two main targets should be met, namely: the reduction of contamination during the process in order to avoid the formation of secondary phases, and the decrease in sintering temperature, which also contributes to reducing the production costs. This study aims to demonstrate the possibility of using FFF as an additive manufacturing technology for processing NiTi.

Additive manufacturing of shape memory polymers: effects of print orientation and infill percentage on shape memory recovery properties

2020 ◽  
Vol 26 (9) ◽  
pp. 1593-1602
Author(s):  
Jorge Villacres ◽  
David Nobes ◽  
Cagri Ayranci
Keyword(s):  
Additive Manufacturing ◽  
Shape Memory ◽  
Shape Recovery ◽  
Fused Deposition Modeling ◽  
Large Strain ◽  
Shape Memory Polymers ◽  
Polymeric Materials ◽  
Content Type ◽  
Fused Deposition ◽  
Memory Recovery

Purpose The purpose of this paper is to study the shape memory properties of SMP samples produced through a MEAM process. Fused deposition modeling or, as it will be referred to in this paper, material extrusion additive manufacturing (MEAM) is a technique in which polymeric materials are extruded though a nozzle creating parts via accumulation and joining of different layers. These layers are fused together to build three-dimensional objects. Shape memory polymers (SMP) are stimulus responsive materials, which have the ability to recover their pre-programmed form after being exposed to a large strain. To induce its shape memory recovery movement, an external stimulus such as heat needs to be applied. Design/methodology/approach This project investigates and characterizes the influence of print orientation and infill percentage on shape recovery properties. The analyzed shape recovery properties are shape recovery force, shape recovery speed and time elapsed before activation. To determine whether the analyzed factors produce a significant variation on shape recovery properties, t-tests were performed with a 95% confidence factor between each analyzed level. Findings Results proved that print angle and infill percentage do have a significant impact on recovery properties of the manufactured specimens. Originality/value The manufacturing of SMP objects through a MEAM process has a vast potential for different applications; however, the shape recovery properties of these objects need to be analyzed before any practical use can be developed. These have not been studied as a function of print parameters, which is the focus of this study.

scholarly journals Polydopamine coated shape memory polymer: enabling light triggered shape recovery, light controlled shape reprogramming and surface functionalization

2016 ◽  
Vol 7 (7) ◽  
pp. 4741-4747 ◽  
Author(s):  
Zhen Li ◽  
Xiaoyong Zhang ◽  
Shiqi Wang ◽  
Yang Yang ◽  
Benye Qin ◽  
...  
Keyword(s):  
Shape Memory ◽  
Surface Functionalization ◽  
Shape Recovery ◽  
Shape Memory Polymer ◽  
Shape Memory Polymers ◽  
Dip Coating ◽  
Responsive Materials ◽  
Thermally Responsive

Simple dip-coating transforms thermally responsive shape memory polymers into photo-responsive materials and allows for shape engineering and surface functionalization.

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