scholarly journals Understanding the Effects of In-Service Temperature and Functional Fluid on the Ageing of Silicone Rubber

Polymers ◽  
2019 ◽  
Vol 11 (3) ◽  
pp. 388 ◽  
Author(s):  
Sima Kashi ◽  
Mandy De Souza ◽  
Salwan Al-Assafi ◽  
Russell Varley

With an organic/inorganic hybrid nature, silicone elastomers are amongst the most versatile engineering materials, exploited in a wide range of applications either as end-products or in manufacturing processes. In many industrial machines, silicone components are exposed to in-service conditions, such as high or low temperatures, contact with functional fluids, mechanical loading, and deformations, which can adversely affect these components and reduce their lifespan, leading to machine failure in turn. The present study investigates the behaviour of a silicone component of a manufacturing equipment and the variations in the part’s properties due to in-service conditions (temperature, exposure to heat transfer fluid, and mechanical deformation) to develop a monitoring tool. An experimental design was employed to study the main and the interaction effects of temperature (22 °C, 180 °C), medium (air, synthetic heat transfer fluid), and strain (0%, 200%) on the silicone component’s properties. Results showed that while the chemistry of the component remains intact, its thermal and in particular mechanical properties are largely influenced by the in-service conditions. Consequently, leading to a physical rather than a chemical failure of the component and limiting its service life. Statistical analysis revealed that high temperature and the exposure to the heat transfer fluid have the most sever effects. Moreover, these two manufacturing parameters were found to have a significant interaction with one another, whose effect cannot not be neglected.

2010 ◽  
Vol 132 (11) ◽  
Author(s):  
A. Arikoglu ◽  
G. Komurgoz ◽  
I. Ozkol ◽  
A. Y. Gunes

The present work examines the effects of temperature and velocity jump conditions on heat transfer, fluid flow, and entropy generation. As the physical model, the axially symmetrical steady flow of a Newtonian ambient fluid over a single rotating disk is chosen. The related nonlinear governing equations for flow and thermal fields are reduced to ordinary differential equations by applying so-called classical approach, which was first introduced by von Karman. Instead of a numerical method, a recently developed popular semi numerical-analytical technique; differential transform method is employed to solve the reduced governing equations under the assumptions of velocity and thermal jump conditions on the disk surface. The combined effects of the velocity slip and temperature jump on the thermal and flow fields are investigated in great detail for different values of the nondimensional field parameters. In order to evaluate the efficiency of such rotating fluidic system, the entropy generation equation is derived and nondimensionalized. Additionally, special attention has been given to entropy generation, its characteristic and dependency on various parameters, i.e., group parameter, Kn and Re numbers, etc. It is observed that thermal and velocity jump strongly reduce the magnitude of entropy generation throughout the flow domain. As a result, the efficiency of the related physical system increases. A noticeable objective of this study is to give an open form solution of nonlinear field equations. The reduced recurative form of the governing equations presented gives the reader an opportunity to see the solution in open series form.


1989 ◽  
Vol 111 (2) ◽  
pp. 328-336 ◽  
Author(s):  
J. A. Khan ◽  
D. E. Beasley

Packed beds have a wide range of applications as heat transfer and energy storage devices. Employed as a regenerator, a packed bed is subject to the flow of a heat transfer fluid, which alternately stores and recovers energy from a packing of discrete particles. The flow direction reverses during the addition and removal of energy. The nature of a packing of discrete particles in a container is such that variations in the resistance to flow and in the void fraction occur across the cross section of the packing. Particularly, the region of the bed near the boundary of the container has a markedly reduced resistance to flow. In addition, the wall effect on the packing geometry changes the void fraction in the near-wall region. The purpose of the present study is to quantify the two-dimensional effects of nonuniform void fraction, velocity, and temperature distributions in a packed bed regenerator on the dynamic and steady periodic behavior. A two-dimensional numerical model of the transient response of a packed bed subject to the flow of a heat transfer fluid has been developed and verified through comparison with measured responses. The model includes the effects of nonuniform velocity and porosity in the bed, and the effects of axial and radial thermal dispersion. The results of the present computations are compared with one-dimensional transient periodic results to demonstrate the two-dimensional effects on the transient response of a packed bed regenerator to a step change in fluid temperature. The classical dimensionless parameters, such as reduced length and reduced time, are not sufficient to characterize the two-dimensional transient nature of a packed bed regenerator. This study identifies the range of bed-to-particle-diameter ratios over which the transient response is significantly influenced by the wall effect on void fraction and flow.


2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Kevin Coscia ◽  
Tucker Elliott ◽  
Satish Mohapatra ◽  
Alparslan Oztekin ◽  
Sudhakar Neti

Current heat transfer fluids for concentrated solar power applications are limited by their high temperature stability. Other fluids that are capable of operating at high temperatures have very high melting points. The present work is aimed at characterizing potential solar heat transfer fluid candidates that are likely to be thermally stable (up to 500 °C) with a lower melting point (∼100 °C). Binary and ternary mixtures of nitrates have the potential for being such heat transfer fluids. To characterize such eutectic media, both experimental measurements and analytical methods resulting in phase diagrams and other properties of the fluids are essential. Solidus and liquidus data have been determined using a differential scanning calorimeter over the range the compositions for each salt system and mathematical models have been derived using Gibbs Energy minimization. The Gibbs models presented in this paper sufficiently fit the experimental results as well as providing accurate predictions of the eutectic compositions and temperatures for each system. The methods developed here are expected to have broader implications in the identification of optimizing new heat transfer fluids for a wide range of applications, including solar thermal power systems.


1999 ◽  
Vol 121 (3) ◽  
pp. 145-149 ◽  
Author(s):  
Zhu Yingqiu ◽  
Zhang Yinping ◽  
Jiang Yi ◽  
Kang Yanbing

A theoretical model is developed to analyze the thermal storage and heat transfer characteristics in a phase change material outside a circular tube with heat transfer fluid inside the tube. A new method, the alternative iteration between temperature and thermal resistance method, is presented to analyze the variation of the phase change radius, the axial temperature variation in the heat transfer fluid and the thermal storage in the circular tube. Dimensionless formulae are developed using theoretical and numerical analysis. The present solutions agree well with those in the literature. The dimensionless correlations are not limited to one condition, so they provide a basis for tube heat transfer design and optimization over a wide range of conditions.


2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Guansheng Chen ◽  
Nanshuo Li ◽  
Huanhuan Xiang ◽  
Fan Li

It is well known that attaching fins on the tubes surfaces can enhance the heat transfer into and out from the phase change materials (PCMs). This paper presents the results of an experimental study on the thermal characteristics of finned coil latent heat storage unit (LHSU) using paraffin as the phase change material (PCM). The paraffin LHSU is a rectangular cube consists of continuous horizontal multibended tubes attached vertical fins at the pitches of 2.5, 5.0, and 7.5 mm that creates the heat transfer surface. The shell side along with the space around the tubes and fins is filled with the material RT54 allocated to store energy of water, which flows inside the tubes as heat transfer fluid (HTF). The measurement is carried out under four different water flow rates: 1.01, 1.30, 1.50, and 1.70 L/min in the charging and discharging process, respectively. The temperature of paraffin and water, charging and discharging wattage, and heat transfer coefficient are plotted in relation to the working time and water flow rate.


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3298
Author(s):  
Gianpiero Colangelo ◽  
Brenda Raho ◽  
Marco Milanese ◽  
Arturo de Risi

Nanofluids have great potential to improve the heat transfer properties of liquids, as demonstrated by recent studies. This paper presents a novel idea of utilizing nanofluid. It analyzes the performance of a HVAC (Heating Ventilation Air Conditioning) system using a high-performance heat transfer fluid (water-glycol nanofluid with nanoparticles of Al2O3), in the university campus of Lecce, Italy. The work describes the dynamic model of the building and its heating and cooling system, realized through the simulation software TRNSYS 17. The use of heat transfer fluid inseminated by nanoparticles in a real HVAC system is an innovative application that is difficult to find in the scientific literature so far. This work focuses on comparing the efficiency of the system working with a traditional water-glycol mixture with the same system that uses Al2O3-nanofluid. The results obtained by means of the dynamic simulations have confirmed what theoretically assumed, indicating the working conditions of the HVAC system that lead to lower operating costs and higher COP and EER, guaranteeing the optimal conditions of thermo-hygrometric comfort inside the building. Finally, the results showed that the use of a nanofluid based on water-glycol mixture and alumina increases the efficiency about 10% and at the same time reduces the electrical energy consumption of the HVAC system.


Open Physics ◽  
2020 ◽  
Vol 18 (1) ◽  
pp. 968-980
Author(s):  
Xueping Du ◽  
Zhijie Chen ◽  
Qi Meng ◽  
Yang Song

Abstract A high accuracy of experimental correlations on the heat transfer and flow friction is always expected to calculate the unknown cases according to the limited experimental data from a heat exchanger experiment. However, certain errors will occur during the data processing by the traditional methods to obtain the experimental correlations for the heat transfer and friction. A dimensionless experimental correlation equation including angles is proposed to make the correlation have a wide range of applicability. Then, the artificial neural networks (ANNs) are used to predict the heat transfer and flow friction performances of a finned oval-tube heat exchanger under four different air inlet angles with limited experimental data. The comparison results of ANN prediction with experimental correlations show that the errors from the ANN prediction are smaller than those from the classical correlations. The data of the four air inlet angles fitted separately have higher precisions than those fitted together. It is demonstrated that the ANN approach is more useful than experimental correlations to predict the heat transfer and flow resistance characteristics for unknown cases of heat exchangers. The results can provide theoretical support for the application of the ANN used in the finned oval-tube heat exchanger performance prediction.


2021 ◽  
Vol 11 (9) ◽  
pp. 4100
Author(s):  
Rasa Supankanok ◽  
Sukanpirom Sriwong ◽  
Phisan Ponpo ◽  
Wei Wu ◽  
Walairat Chandra-ambhorn ◽  
...  

Evacuated-tube solar collector (ETSC) is developed to achieve high heating medium temperature. Heat transfer fluid contained inside a copper heat pipe directly affects the heating medium temperature. A 10 mol% of ethylene-glycol in water is the heat transfer fluid in this system. The purpose of this study is to modify inner structure of the evacuated tube for promoting heat transfer through aluminum fin to the copper heat pipe by inserting stainless-steel scrubbers in the evacuated tube to increase heat conduction surface area. The experiment is set up to measure the temperature of heat transfer fluid at a heat pipe tip which is a heat exchange area between heat transfer fluid and heating medium. The vapor/ liquid equilibrium (VLE) theory is applied to investigate phase change behavior of the heat transfer fluid. Mathematical model validated with 6 experimental results is set up to investigate the performance of ETSC system and evaluate the feasibility of applying the modified ETSC in small-scale industries. The results indicate that the average temperature of heat transfer fluid in a modified tube increased to 160.32 °C which is higher than a standard tube by approximately 22 °C leading to the increase in its efficiency by 34.96%.


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