scholarly journals Use of Seawater/Brine and Caliche’s Salts as Clean and Environmentally Friendly Sources of Chloride and Nitrate Ions for Chalcopyrite Concentrate Leaching

Minerals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 477 ◽  
Author(s):  
Pía Hernández ◽  
Alexis Dorador ◽  
Monserrat Martínez ◽  
Norman Toro ◽  
Jonathan Castillo ◽  
...  
Keyword(s):  
Sulfuric Acid Concentration ◽  
Chloride Concentration ◽  
Cost Effective ◽  
Copper Extraction ◽  
Distilled Water ◽  
Sample Type ◽  
Nitrate Ions ◽  
Cost Effective Alternative ◽  
Chalcopyrite Concentrate ◽  
Pre Treatment

A less harmful approach for the environment regarding chalcopyrite concentrate leaching, using seawater/brine and caliche’s salts as a source of chloride and nitrate ions, was investigated. Different variables were evaluated: sulfuric acid concentration, sodium nitrate concentration, chloride concentration, source of water (distilled water, seawater, and brine), temperature, concentrate sample type, nitrate source (analytical grade and industrial salt), and pre-treatment methods in order to obtain maximum copper extraction. All tests were performed at moderate temperatures (≤45 °C) and atmospheric pressure. The leaching system using distilled water, seawater, and brine base media resulted in copper extraction of 70.9%, 90.6%, and 86.6% respectively. The leaching media, with a concentration of 20 g/L Cl−, obtained a maximum Cu extraction of 93.5%. An increase in the concentration of H2SO4 and NaNO3 from 0.5 to 0.7 M, led to an increase in the copper extraction. The use of an industrial salt compared to the analytical salt did not show great variations in the percentage of extraction achieved, which would be a good and cost effective alternative. The increase in temperature from 25 to 45 °C showed a great effect on the copper leaching (of 60% until 90.6%, respectively). The pre-treatment is suggested to increase copper extraction from 60.0% to 71.4%.

scholarly journals Implications for industrial application of bioflocculant demand alternatives to conventional media: waste as a substitute

2019 ◽  
Vol 80 (10) ◽  
pp. 1807-1822
Author(s):  
Jibrin Ndejiko Mohammed ◽  
Wan Rosmiza Zana Wan Dagang
Keyword(s):  
Large Scale ◽  
Cost Effective ◽  
Culture Conditions ◽  
Limiting Factor ◽  
Nutrient Sources ◽  
Cheap Alternative ◽  
Cost Effective Alternative ◽  
Pre Treatment ◽  
Microbial Flocculant ◽  
The Cost

Abstract The biodegradability and safety of the bioflocculants make them a potential alternative to non-biodegradable chemical flocculants for wastewater treatment. However, low yield and production cost has been reported to be the limiting factor for large scale bioflocculant production. Although the utilization of cheap nutrient sources is generally appealing for large scale bioproduct production, exploration to meet the demand for them is still low. Although much progress has been achieved at laboratory scale, Industrial production and application of bioflocculant is yet to be viable due to cost of the production medium and low yield. Thus, the prospects of bioflocculant application as an alternative to chemical flocculants is linked to evaluation and utilization of cheap alternative and renewable nutrient sources. This review evaluates the latest literature on the utilization of waste/wastewater as an alternative substitute for conventional expensive nutrient sources. It focuses on the mechanisms and metabolic pathways involved in microbial flocculant synthesis, culture conditions and nutrient requirements for bioflocculant production, pre-treatment, and also optimization of waste substrate for bioflocculant synthesis and bioflocculant production from waste and their efficiencies. Utilization of wastes as a microbial nutrient source drastically reduces the cost of bioflocculant production and increases the appeal of bioflocculant as a cost-effective alternative to chemical flocculants.

Effect of Sulfuric Acid Concentration on Chalcopyrite Concentrate Chemical Leaching

2009 ◽  
Vol 71-73 ◽  
pp. 353-356
Author(s):  
Seong Jin Joe ◽  
Tadashi Chida ◽  
Masatoshi Sakoda ◽  
Hidekatsu Nakamura ◽  
Muneyuki Tamura ◽  
...  
Keyword(s):  
Sulfuric Acid ◽  
Acid Concentration ◽  
Sulfuric Acid Concentration ◽  
Copper Extraction ◽  
H2so4 Solution ◽  
Chemical Leaching ◽  
X Ray ◽  
Electron Probe Microanalyzer ◽  
Chalcopyrite Concentrate ◽  
Leaching Reaction

This study reports the effect of sulfuric acid concentration on chalcopyrite chemical leaching in very simple H2SO4 solution systems ranging from 23g/L to 30g/L, with 2.5% chalcopyrite concentrate at 30°C. Copper extraction from chalcopyrite increases with an increase in sulfuric acid concentration, e.g. 86%, 90% and 92% after 96 days at 23g/L, 25/L and 27g/L H2SO4 solution respectively. Sulfur element formed on the surface of chalcopyrite was very porous as the result of an electron probe microanalyzer (EPMA). Copper extraction, however, leveled out at 35% after 20 days when the sulfuric acid concentration was higher than 28g/L on 25g/L of chalcopyrite concentrate. Sulfur element was detected by X-ray analysis as only a leaching reaction product. The passivation may be caused by thick elemental surface formed on the surface of chalcopyrite.

scholarly journals Ferric chloride for odour control: studies from wastewater treatment plants in India

2020 ◽  
Author(s):  
T. C. Prathna ◽  
Ankit Srivastava
Keyword(s):  
Wastewater Treatment ◽  
Ferric Chloride ◽  
Hydrogen Sulphide ◽  
Wastewater Treatment Plants ◽  
Chloride Concentration ◽  
Oxygen Demand ◽  
Cost Effective ◽  
Odour Control ◽  
Pre Treatment ◽  
Wastewater Samples

Abstract This study was about the feasibility of using ferric chloride as an agent for odour control in wastewater treatment plants (WWTPs) due to hydrogen sulphide emission. Total inlet sulphide concentrations at 11 WWTPs in Delhi were measured and ranged between 1.1 and 14.8 mg/L. Wastewater samples from Najafgarh drain were used in jar tests to estimate the ferric chloride concentration required to obtain acceptable treatment. Ferric chloride was effective in removing sulphide, phosphate and total suspended solids (TSS), and gave significant biological oxygen demand (BOD) reduction. It was ineffective, however, in removing ammoniacal-nitrogen. A dose of 40 mg/L removed 76% of total sulphide, which corresponds to a significant reduction in hydrogen sulphide emission. The study demonstrated that ferric chloride can be used as a cost-effective pre-treatment step in WWTPs to reduce sulphur-related odours significantly, as well as TSS, BOD and phosphate from wastewater.

scholarly journals Cupric and Chloride Ions: Leaching of Chalcopyrite Concentrate with Low Chloride Concentration Media

Minerals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 639 ◽  
Author(s):  
Cynthia M. Torres ◽  
Yousef Ghorbani ◽  
Pía C. Hernández ◽  
Francisca J. Justel ◽  
Matías I. Aravena ◽  
...  
Keyword(s):  
Chloride Concentration ◽  
Xrd Analysis ◽  
Formation Constants ◽  
Chloride Ions ◽  
Chloro Complex ◽  
Copper Extraction ◽  
Chloro Complexes ◽  
Complex Species ◽  
Leaching Solution ◽  
Chalcopyrite Concentrate

In this paper, the effect of the cupric and chloride ions concentrations on copper dissolution from chalcopyrite concentrate was studied in acidified media. Variables included three different concentrations of Cu2+ (0.5, 1.5, and 2.5 g L−1), four different concentrations of Cl− (0, 5, 7, and 10 g L−1), two different pH values of 1 and 2, and a constant temperature of 60 °C. Results indicated that addition of Cl− to the system improves copper extractions, especially at higher concentrations of Cu2+. Initial copper concentrations in the leaching solution did not significantly affect the copper extraction when Cl− was not present. Better copper extractions were obtained at pH 1 as compared with pH 2. As the Cu2+ and Cl− concentrations were increased, higher values of redox potential were obtained. According to the formation constants of the chloro-complexes, the predominant species in the Cu2+/Cl− system in the studied interval were CuCl+ and Cu2+. Using a model of copper speciation in the experimental range predicted for a single copper concentration with increasing Cl− concentration, the Cu2+ concentration decreased significantly while the concentration of the chloro-complex species CuCl+ increased. In the leached residue, evidence of sulfur formation was found using SEM and corroborated by XRD analysis. When chloride is present in the medium, the amounts of copper and iron in the residue decrease, confirming a positive effect of chloride on the extraction of copper from concentrate for the studied conditions.

scholarly journals Statistical Study for Leaching of Covellite in a Chloride Media

Metals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 477
Author(s):  
Kevin Pérez ◽  
Norman Toro ◽  
Manuel Saldaña ◽  
Eleazar Salinas-Rodríguez ◽  
Pedro Robles ◽  
...  
Keyword(s):  
Sulfuric Acid ◽  
Acid Concentration ◽  
Statistical Study ◽  
Sulfuric Acid Concentration ◽  
Chloride Concentration ◽  
Quadratic Model ◽  
Copper Extraction ◽  
Optimization Methodology ◽  
Composite Face ◽  
Central Composite

Covellite is a secondary copper sulfide, and it is not abundant. There are few investigations on this mineral in spite of it being formed during the leaching of chalcocite or digenite; the other investigations on covellite are with the use of mineraloids, copper concentrates, and synthetic covellite. The present investigation applied the surface optimization methodology using a central composite face design to evaluate the effect of leaching time, chloride concentration, and sulfuric acid concentration on the level of copper extraction from covellite (84.3% of purity). Copper is dissolved from a sample of pure covellite without the application of temperature or pressure; the importance of its purity is that the behavior of the parameters is analyzed, isolating the impurities that affect leaching. The chloride came from NaCl, and it was effectuated in a size range from –150 to +106 μm. An ANOVA indicated that the leaching time and chloride concentration have the most significant influence, while the copper extraction was independent of sulfuric acid concentration. The experimental data were described by a highly representative quadratic model obtained by linear regression (R2 = 0.99).

scholarly journals Leaching Chalcopyrite Concentrate with Oxygen and Sulfuric Acid Using a Low-Pressure Reactor

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 189 ◽  
Author(s):  
Josué Cháidez ◽  
José Parga ◽  
Jesús Valenzuela ◽  
Raúl Carrillo ◽  
Isaías Almaguer
Keyword(s):  
Particle Size ◽  
Sulfuric Acid ◽  
Acid Concentration ◽  
Oxygen Pressure ◽  
Batch Reactor ◽  
Sulfuric Acid Concentration ◽  
Low Pressure ◽  
Copper Extraction ◽  
Solid Concentration ◽  
Chalcopyrite Concentrate

This article presents a copper leaching process from chalcopyrite concentrates using a low-pressure reactor. The experiments were carried out in a 30 L batch reactor at an oxygen pressure of 1 kg/cm2 and solid concentration of 100 g/L. The temperature, particle size and initial acid concentration were varied based on a Taguchi L9 experimental design. The initial and final samples of the study were characterized by chemical analysis, X-ray diffraction and particle size distribution. The mass balance showed that 98% of copper was extracted from the chalcopyrite concentrate in 3 h under the following experimental conditions: 130 g/L of initial sulfuric acid concentration, temperature of 100 °C, oxygen pressure of 1 kg/cm2, solid concentration of 100 g/L and particle size of −105 + 75 μm. The ANOVA demonstrated that temperature had the greatest influence on copper extraction. The activation energy was 61.93 kJ/mol. The best fit to a linear correlation was the chemical reaction equation that controls the kinetics for the leaching copper from chalcopyrite. The images obtained by SEM showed evidence of shrinking in the core model with the formation of a porous elemental sulfur product layer.

2D Color-Intensity Representation of Ultrasonic Thickness Gauge Measurements

2020 ◽  
pp. 1192-1198
Author(s):  
M.S. Mohammad ◽  
Tibebe Tesfaye ◽  
Kim Ki-Seong
Keyword(s):  
Cost Effective ◽  
The Other ◽  
Thickness Gauge ◽  
Color Intensity ◽  
Digital Readout ◽  
Flat Surfaces ◽  
Video Cameras ◽  
Wide Range ◽  
Cost Effective Alternative ◽  
Ultrasonic Thickness

Ultrasonic thickness gauges are easy to operate and reliable, and can be used to measure a wide range of thicknesses and inspect all engineering materials. Supplementing the simple ultrasonic thickness gauges that present results in either a digital readout or as an A-scan with systems that enable correlating the measured values to their positions on the inspected surface to produce a two-dimensional (2D) thickness representation can extend their benefits and provide a cost-effective alternative to expensive advanced C-scan machines. In previous work, the authors introduced a system for the positioning and mapping of the values measured by the ultrasonic thickness gauges and flaw detectors (Tesfaye et al. 2019). The system is an alternative to the systems that use mechanical scanners, encoders, and sophisticated UT machines. It used a camera to record the probe’s movement and a projected laser grid obtained by a laser pattern generator to locate the probe on the inspected surface. In this paper, a novel system is proposed to be applied to flat surfaces, in addition to overcoming the other limitations posed due to the use of the laser projection. The proposed system uses two video cameras, one to monitor the probe’s movement on the inspected surface and the other to capture the corresponding digital readout of the thickness gauge. The acquired images of the probe’s position and thickness gauge readout are processed to plot the measured data in a 2D color-coded map. The system is meant to be simpler and more effective than the previous development.

JS777

Alloy Digest ◽  
1980 ◽  
Vol 29 (11) ◽  
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Austenitic Stainless Steel ◽  
Cost Effective ◽  
Heat Treating ◽  
Steel Company ◽  
High Alloy ◽  
Cost Effective Alternative ◽  
Resistance To Stress ◽  
Nickel Base

Abstract JS777 is a high-alloy, fully austenitic stainless steel developed for applications where corrosive conditions are too severe for the standard grades of stainless steel. It also provides a cost-effective alternative to more expensive nickel-base and titanium-base alloys. It has relatively high resistance to stress-corrosion cracking and to intergranular corrosion. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: SS-377. Producer or source: Jessop Steel Company.

ANCORSTEEL 4300

Alloy Digest ◽  
2009 ◽  
Vol 58 (11) ◽  
Keyword(s):  
Fracture Toughness ◽  
Physical Properties ◽  
Tensile Properties ◽  
Cost Effective ◽  
Heat Treating ◽  
Effective Alternative ◽  
Powder Metal ◽  
Secondary Processing ◽  
Cost Effective Alternative

Abstract Ancorsteel 4300 alloy ferrous powder simulates wrought steel compositions and is a cost-effective alternative to alloys requiring secondary processing. This datasheet provides information on composition, physical properties, hardness, and tensile properties as well as fracture toughness. It also includes information on heat treating and powder metal forms. Filing Code: SA-611. Producer or source: Hoeganaes Corporation.

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