scholarly journals Leaching Chalcopyrite Concentrate with Oxygen and Sulfuric Acid Using a Low-Pressure Reactor

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 189 ◽  
Author(s):  
Josué Cháidez ◽  
José Parga ◽  
Jesús Valenzuela ◽  
Raúl Carrillo ◽  
Isaías Almaguer

This article presents a copper leaching process from chalcopyrite concentrates using a low-pressure reactor. The experiments were carried out in a 30 L batch reactor at an oxygen pressure of 1 kg/cm2 and solid concentration of 100 g/L. The temperature, particle size and initial acid concentration were varied based on a Taguchi L9 experimental design. The initial and final samples of the study were characterized by chemical analysis, X-ray diffraction and particle size distribution. The mass balance showed that 98% of copper was extracted from the chalcopyrite concentrate in 3 h under the following experimental conditions: 130 g/L of initial sulfuric acid concentration, temperature of 100 °C, oxygen pressure of 1 kg/cm2, solid concentration of 100 g/L and particle size of −105 + 75 μm. The ANOVA demonstrated that temperature had the greatest influence on copper extraction. The activation energy was 61.93 kJ/mol. The best fit to a linear correlation was the chemical reaction equation that controls the kinetics for the leaching copper from chalcopyrite. The images obtained by SEM showed evidence of shrinking in the core model with the formation of a porous elemental sulfur product layer.

2009 ◽  
Vol 71-73 ◽  
pp. 353-356
Author(s):  
Seong Jin Joe ◽  
Tadashi Chida ◽  
Masatoshi Sakoda ◽  
Hidekatsu Nakamura ◽  
Muneyuki Tamura ◽  
...  

This study reports the effect of sulfuric acid concentration on chalcopyrite chemical leaching in very simple H2SO4 solution systems ranging from 23g/L to 30g/L, with 2.5% chalcopyrite concentrate at 30°C. Copper extraction from chalcopyrite increases with an increase in sulfuric acid concentration, e.g. 86%, 90% and 92% after 96 days at 23g/L, 25/L and 27g/L H2SO4 solution respectively. Sulfur element formed on the surface of chalcopyrite was very porous as the result of an electron probe microanalyzer (EPMA). Copper extraction, however, leveled out at 35% after 20 days when the sulfuric acid concentration was higher than 28g/L on 25g/L of chalcopyrite concentrate. Sulfur element was detected by X-ray analysis as only a leaching reaction product. The passivation may be caused by thick elemental surface formed on the surface of chalcopyrite.


Minerals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 565 ◽  
Author(s):  
Norman Toro ◽  
Nelson Herrera ◽  
Jonathan Castillo ◽  
Cynthia Torres ◽  
Rossana Sepúlveda

In this study, the surface optimization methodology was used to assess the effect of three independent variables—time, particle size and sulfuric acid concentration—on Mn extraction from marine nodules during leaching with H2SO4 in the presence of foundry slag. The effect of the MnO2/Fe ratio and particle size (MnO2) was also investigated. The maximum Mn extraction rate was obtained when a MnO2 to Fe molar ratio of 0.5, 1 M of H2SO4, −320 + 400 Tyler mesh (−47 + 38 μm) nodule particle size and a leaching time of 30 min were used.


2013 ◽  
Vol 2 (2) ◽  
pp. 1-5
Author(s):  
Fatimah Rahmayani ◽  
Siswarni MZ

Various result of agricultural waste that contain high cellulose can be used as an alternative adsorbent. One of them was derived from dried corn stalks which traditionally burnt after harvest that lead to environmental pollution. It is necessary to produce the value-added materials from corn stalks waste as an alternative adsorbent to reduce the level of chlorine in treated water. This process was performed by using various level of sulfuric acid concentration 1%, 3% and 5%, particles size 50 and 70 mesh in 105 oC with adsorbtion time 30, 60 and 90 minutes. The most favorable activation result was obtained at 5% concentration, with particle size 70 mesh, adsorbtion time 90 minutes and the iodine value was 482 mg/l with level of adsorbed chlorine was 96,08%. Based on this findings, we concluded that the corn stalks waste can be used as an alternative adsorbent in reducing the level of chlorine in treated water.


Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1173 ◽  
Author(s):  
Sokić ◽  
Marković ◽  
Stanković ◽  
Kamberović ◽  
Štrbac ◽  
...  

In ores, chalcopyrite is usually associated with other sulfide minerals, such as sphalerite, galena, and pyrite, in a dispersed form, with complex mineralogical structures. Concentrates obtained by flotation of such ores are unsuitable for pyrometallurgical processing owing to their poor quality and low metal recovery. This paper presents the leaching of chalcopyrite concentrate from the location “Rudnik, Serbia”. The samples from the flotation plant were treated with hydrogen peroxide in sulfuric acid. The influences of temperature, particle size, stirring speed, as well as the concentrations of hydrogen peroxide and sulfuric acid were followed and discussed. Hence, the main objective was to optimize the relevant conditions and to determine the reaction kinetics. It was remarked that the increase in temperature, hydrogen peroxide content, and sulfuric acid concentration, as well as the decrease in particle size and stirring speed, contribute to the dissolution of chalcopyrite. The dissolution kinetics follow a model controlled by diffusion, and the lixiviant diffusion controls the rate of reaction through the sulfur layer. Finally, the main characterization methods used to corroborate the obtained results were X-ray diffraction (XRD) as well as qualitative and quantitative light microscopy of the chalcopyrite concentrate samples and the leach residue.


Metals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 477
Author(s):  
Kevin Pérez ◽  
Norman Toro ◽  
Manuel Saldaña ◽  
Eleazar Salinas-Rodríguez ◽  
Pedro Robles ◽  
...  

Covellite is a secondary copper sulfide, and it is not abundant. There are few investigations on this mineral in spite of it being formed during the leaching of chalcocite or digenite; the other investigations on covellite are with the use of mineraloids, copper concentrates, and synthetic covellite. The present investigation applied the surface optimization methodology using a central composite face design to evaluate the effect of leaching time, chloride concentration, and sulfuric acid concentration on the level of copper extraction from covellite (84.3% of purity). Copper is dissolved from a sample of pure covellite without the application of temperature or pressure; the importance of its purity is that the behavior of the parameters is analyzed, isolating the impurities that affect leaching. The chloride came from NaCl, and it was effectuated in a size range from –150 to +106 μm. An ANOVA indicated that the leaching time and chloride concentration have the most significant influence, while the copper extraction was independent of sulfuric acid concentration. The experimental data were described by a highly representative quadratic model obtained by linear regression (R2 = 0.99).


2011 ◽  
Vol 366 ◽  
pp. 370-373
Author(s):  
Feng Gao ◽  
Xiang Guang Xu ◽  
Lei Li ◽  
Huai Yu Sun ◽  
Hong Xin Wang

The results of a leaching kinetics study of boron slurry with sulfuric acid were presented. Effect of ore particle size, reaction temperature, and acid concentration on magnesium dissolution rate were determined. The results shown that leaching of about 64.61% of magnesium was achieved using (-200+ 250) mesh ore particle size at a reaction temperature of 60°C for reaction time 100 min with 25% sulfuric acid concentration. Leaching kinetics indicated that diffusion through the product layer was the rate controlling process during the reaction. The reaction activation energy was determined to be about 3.35 kcal/mol, which was characteristic for a diffusion– controlled process.


2021 ◽  
Vol 6 (1) ◽  
pp. 156-164
Author(s):  
Jessica E. Guzmán-Pérez ◽  
◽  
Oscar J. Salinas-Luna ◽  
Ernesto Favela-Torres ◽  
Nohemi López-Ramírez ◽  
...  

Water hyacinth (Eichhornia crassipes) is considered a pernicious herb in many parts of the world due to its rapid growth. However, for its high content of cellulose and hemicellulose, it could be considered as raw material to produce fermentable sugars. In this work, the effect of sulfuric acid concentration by thermochemical pretreatment and enzymatic hydrolysis on the release of sugars from water hyacinth was evaluated. Initially, the effect of the sulfuric acid concentration from 1.5 to 9% at 120 ºC was evaluated. With 1.5%, the release of reducing sugars was 160 milligrams of reducing sugars per gram of dry matter (mg red-sug/g dm). After the thermochemical pretreatment, the enzymatic hydrolysis with the cellulase complex (NS22086) allowed obtaining a reducing sugars concentration up to 317 mg red-sug/g dm. These thermochemical and enzymatic approaches to recover reducing sugars from water hyacinth is promising and should be evaluated for bioprocess using reducing sugars as the main source of carbon, such as bioethanol production.


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