scholarly journals Fabrication of Screen Printing-Based AgNWs Flexible Transparent Conductive Film with High Stability

Micromachines ◽  
2020 ◽  
Vol 11 (12) ◽  
pp. 1027
Author(s):  
Jianjun Yang ◽  
Wei Zeng ◽  
Yaxin Li ◽  
Zichuan Yi ◽  
Guofu Zhou
Keyword(s):  
Screen Printing ◽  
High Stability ◽  
Large Scale ◽  
Silver Nanowires ◽  
Low Cost ◽  
Optical Microscope ◽  
Light Transmittance ◽  
Large Area ◽  
Transparent Substrate ◽  
Conductive Thin Films

Flexible transparent conductive thin films (TCFs) prepared from Silver nanowires (AgNWs) have attractive features of low cost, flexibility, and solution-processed, but the usual manufacturing methods could still be hard to be scaled up. In addition, large-scale/large-area fabrication process with industrialized potential is strongly needed. In this paper, the flexible TCFs with high stability are obtained via using screen printing method to print the AgNWs inks on a flexible and transparent substrate. The micro-structure of the AgNWs patterns is investigated by optical microscope and scanning electron microscope. Furthermore, the sheet resistance, light transmittance, and film thickness of the AgNWs patterns prepared under different conditions are characterized to explore the influence of different factors on its optical and electrical properties.

scholarly journals Low-Cost, Disposable, Flexible and Highly Reproducible Screen Printed SERS Substrates for the Detection of Various Chemicals

2015 ◽  
Vol 5 (1) ◽  
Author(s):  
Wei Wu ◽  
Li Liu ◽  
Zhigao Dai ◽  
Juhua Liu ◽  
Shuanglei Yang ◽  
...  
Keyword(s):  
Screen Printing ◽  
Large Scale ◽  
Low Cost ◽  
Large Area ◽  
Sers Substrates ◽  
Sensing Applications ◽  
Relative Standard ◽  
Sers Detection ◽  
On Line ◽  
Liquid Milk

Abstract Ideal SERS substrates for sensing applications should exhibit strong signal enhancement, generate a reproducible and uniform response and should be able to fabricate in large-scale and low-cost. Herein, we demonstrate low-cost, highly sensitive, disposable and reproducible SERS substrates by means of screen printing Ag nanoparticles (NPs) on a plastic PET (Polyethylene terephthalate) substrates. While there are many complex methods for the fabrication of SERS substrates, screen printing is suitable for large-area fabrication and overcomes the uneven radial distribution. Using as-printed Ag substrates as the SERS platform, detection of various commonly known chemicals have been done. The SERS detection limit of Rhodamine 6G (R6G) is higher than the concentration of 1 × 10−10 M. The relative standard deviation (RSD) value for 784 points on the detection of R6G and Malachite green (MG) is less than 20% revealing a homogeneous SERS distribution and high reproducibility. Moreover, melamine (MA) is detected in fresh liquid-milk without additional pretreatment, which may accelerate the application of rapid on-line detection of MA in liquid milk. Our screen printing method highlights the use of large-scale printing strategies for the fabrication of well-defined functional nanostructures with applications well beyond the field of SERS sensing.

Low friction bio-inspired polydopamine/polytetrafluoroethylene coating performance in hydrodynamic bearings

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Marius Rutkevičius ◽  
Jimmy Dong ◽  
Darren Tremelling ◽  
Julia Viertel ◽  
Samuel Beckford
Keyword(s):  
Large Scale ◽  
Journal Bearing ◽  
Low Cost ◽  
Optical Microscope ◽  
Polymer Coatings ◽  
Industrial Applications ◽  
Low Friction ◽  
Coating Performance ◽  
Content Type ◽  
Coating Delamination

Purpose Low friction polymer coatings able to withstand high loadings and many years of continuous operation are difficult to formulate at low cost, but could find many applications in industry. This study aims to analyze and compare friction and wear performance of novel polydopamine/polytetrafluoroethylene (PDA/PTFE) and traditional tin Babbitt coatings applied to an industrial journal bearing. Design/methodology/approach This paper tested PTFE based coating, co-deposited with PDA, a biopolymer allowing sea mussels to adhere to ocean rocks. This coating was deposited on flat steel substrates and on a curved cast iron hydrodynamic journal bearing surface. The flat substrates were analyzed with a tribometer and an optical microscope, while the coated bearing liners were tested in an industrial laboratory setting at different speeds and different radial loads. Findings PDA/PTFE coating showed 2-3 times lower friction compared to traditional tin Babbitt for flat substrates, but higher friction in the bearing liners. PDA/PTFE also showed considerable wear through coating delamination and abrasion in the bearing liners. Research limitations/implications Five future modifications to mitigate coating flaws are provided, which include modifications to coating thickness and its surface finish. Originality/value While the novel coating showed excellent results on flat substrates, coating performance in a large scale bearing was found to be poor. This study shows that coating preparation needs to be improved to avoid frictional losses and unwanted damage to bearings. We provide several routes that could improve coating performance in industrial applications.

Highly responsive screen-printed asymmetric pressure sensor based on laser-induced graphene

2021 ◽  
Author(s):  
Jiang Zhao ◽  
Jiahao Gui ◽  
Jinsong Luo ◽  
Jing Gao ◽  
Caidong Zheng ◽  
...  
Keyword(s):  
Pressure Sensor ◽  
Screen Printing ◽  
Large Scale ◽  
Low Cost ◽  
Pressure Sensors ◽  
High Sensitivity ◽  
Wearable Electronics ◽  
Integrated Sensor ◽  
Patterned Electrodes ◽  
Screen Printed

Abstract Graphene-based pressure sensors have received extensive attention in wearable devices. However, reliable, low-cost, and large-scale preparation of structurally stable graphene electrodes for flexible pressure sensors is still a challenge. Herein, for the first time, laser-induced graphene (LIG) powder are prepared into screen printing ink, and shape-controllable LIG patterned electrodes can be obtained on various substrates using a facile screen printing process, and a novel asymmetric pressure sensor composed of the resulting screen-printed LIG electrodes has been developed. Benefit from the 3D porous structure of LIG, the as-prepared flexible LIG screen-printed asymmetric pressure sensor has super sensing properties with a high sensitivity of 1.86 kPa−1, low detection limit of about 3.4 Pa, short response time, and long cycle durability. Such excellent sensing performances give our flexible asymmetric LIG screen-printed pressure sensor the ability to realize real-time detection of tiny body physiological movements (such as wrist pulse and pronunciation action). Besides, the integrated sensor array has a multi-touch function. This work could stimulate an appropriate approach to designing shape-controllable LIG screen-printed patterned electrodes on various flexible substrates to adapt the specific needs of fulfilling compatibility and modular integration for potential application prospects in wearable electronics.

scholarly journals Hexagonal and Square Patterned Silver Nanowires/PEDOT:PSS Composite Grids by Screen Printing for Uniformly Transparent Heaters

Polymers ◽  
2019 ◽  
Vol 11 (3) ◽  
pp. 468 ◽  
Author(s):  
Xin He ◽  
Gengzhe Shen ◽  
Ruibin Xu ◽  
Weijia Yang ◽  
Chi Zhang ◽  
...  
Keyword(s):  
Screen Printing ◽  
Silver Nanowires ◽  
Composite Films ◽  
Silver Nanowire ◽  
Mass Ratio ◽  
Large Area ◽  
High Transparency ◽  
Square Grid ◽  
Photoelectric Properties ◽  
Printing Parameters

Transparent conductive films with hexagonal and square patterns were fabricated on poly(ethylene terephthalate) (PET) substrates by screen printing technology utilizing a poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) (PEDOT:PSS) and silver nanowire (Ag NWs) composite ink. The printing parameters—mesh number, printing layer, mass ratio of PEDOT:PSS to Ag NWs and pattern shape—have a significant influence on the photoelectric properties of the composite films. The screen mesh with a mesh number of 200 possesses a suitable mesh size of 74 µm for printing clear and integrated grids with high transparency. With an increase in the printing layer and a decrease in the mass ratio of PEDOT:PSS to Ag NWs, the transmittance and resistance of the printed grids both decreased. When the printing layer is 1, the transmittance and resistance are 85.6% and 2.23 kΩ for the hexagonal grid and 77.3% and 8.78 kΩ for the square grid, indicating that the more compact arrangement of square grids reduces the transmittance, and the greater number of connections of the square grid increases the resistance. Therefore, it is believed that improved photoelectric properties of transparent electrodes could be obtained by designing a printing pattern with optimized printing parameters. Additionally, the Ag NWs/PEDOT:PSS composite films with hexagonal and square patterns exhibit high transparency and good uniformity, suggesting promising applications in large-area and uniform heaters.

Liquid Metal Printing for Manufacturing Large-Scale Flexible Electronic Circuits

2014 ◽  
Author(s):  
Yi Zheng ◽  
Zhi-Zhu He ◽  
Jun Yang ◽  
Jing Liu
Keyword(s):  
Liquid Metal ◽  
Large Scale ◽  
High Efficiency ◽  
Printed Electronics ◽  
Low Cost ◽  
Treatment Temperature ◽  
Consumer Electronics ◽  
Plastic Substrate ◽  
Electronic Circuits ◽  
Large Area

The advancement of printed electronics technology has significantly facilitated the development of electronic engineering. However, so far there still remain big barriers to impede the currently available printing technologies from being extensively used. Many of the difficulties came from the factors like: complicated ink-configurations, high post-treatment temperature, poor conductivity in room temperature and extremely high cost and time consuming fabrication process. From an alternative strategy, our recently invented desktop liquid metal printer offered a flexible way to better address the above deficiencies. Through modifying the system developed in the authors’ lab, here we demonstrated the feasibility of the method in quickly and reliably printing out various large area electronic circuits. Particularly, the liquid metal ink made of GaIn24.5 alloy, with a high electrical resistivity of 2.98×10−7 Ω·m, can be rapidly printed on polyvinyl chloride (PVC) substrate with maximum sizes spanning from centimeter size to meter large. Most important of all, all these manufactures were achieved at an extremely low cost level which clearly shows the ubiquitous value of the liquid metal printer. To evaluate the working performance of the present electronics fabrication method, the electrical resistance and wire width of the printed circuits were investigated under multiple overprinting cycles. For practical illustration purpose, LED lighting conductive patterns which can serve as a functional electronic decoration art were fabricated on the flexible plastic substrate. The present work sets up an example for directly making large-scale ending consumer electronics via a high-efficiency and low-cost way.

scholarly journals Development of a highly controlled system for large-area, directional printing of quasi-1D nanomaterials

2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Adamos Christou ◽  
Fengyuan Liu ◽  
Ravinder Dahiya
Keyword(s):  
High Performance ◽  
Large Scale ◽  
Low Cost ◽  
Large Area ◽  
Sem Images ◽  
Contact Printing ◽  
Controlled System ◽  
Printing System ◽  
Sliding Distance ◽  
Novel Design

AbstractPrinting is a promising method for the large-scale, high-throughput, and low-cost fabrication of electronics. Specifically, the contact printing approach shows great potential for realizing high-performance electronics with aligned quasi-1D materials. Despite being known for more than a decade, reports on a precisely controlled system to carry out contact printing are rare and printed nanowires (NWs) suffer from issues such as location-to-location and batch-to-batch variations. To address this problem, we present here a novel design for a tailor-made contact printing system with highly accurate control of printing parameters (applied force: 0–6 N ± 0.3%, sliding velocity: 0–200 mm/s, sliding distance: 0–100 mm) to enable the uniform printing of nanowires (NWs) aligned along 93% of the large printed area (1 cm2). The system employs self-leveling platforms to achieve optimal alignment between substrates, whereas the fully automated process minimizes human-induced variation. The printing dynamics of the developed system are explored on both rigid and flexible substrates. The uniformity in printing is carefully examined by a series of scanning electron microscopy (SEM) images and by fabricating a 5 × 5 array of NW-based photodetectors. This work will pave the way for the future realization of highly uniform, large-area electronics based on printed NWs.

scholarly journals The preparation and characterization of uniform nanoporous structure on glass

2020 ◽  
Vol 7 (7) ◽  
pp. 192029
Author(s):  
Lei Wang ◽  
Likai Li ◽  
Youbo Liu ◽  
Shuxian Wang ◽  
Hui Cai ◽  
...  
Keyword(s):  
Contact Angle ◽  
Glass Surface ◽  
Large Scale ◽  
Low Cost ◽  
Light Transmittance ◽  
Nanoporous Structure ◽  
Fabrication Method ◽  
Acid Fog ◽  
Air Jet ◽  
Superhydrophobic Property

A novel fabrication method of uniform porous structures on the glass surface is proposed. The hydrofluoric acid fog formed by air-jet atomization etches the glass surface to fabricate nanoporous structure (NPS) on glass surface. This NPS shows the enhanced average light transmittance of approximately 92.9% and the superhydrophilic property with a contact angle less than 1° which presents an excellent anti-fog property. Passivated by fluorosilane, the NPS shows nearly the superhydrophobic property with a contact angle of 141.2°. This fabrication method has shown promising application prospects due to its simplicity, low cost and efficiency, which can be easily applied to large-scale industrial production.

scholarly journals Flexible, textronic temperature sensors, based on carbon nanostructures

2014 ◽  
Vol 62 (4) ◽  
pp. 759-763 ◽  
Author(s):  
S. Walczak ◽  
M. Sibiński
Keyword(s):  
Carbon Nanostructures ◽  
Screen Printing ◽  
Large Scale ◽  
Low Cost ◽  
Temperature Sensors ◽  
Wearable Electronics ◽  
Temperature Coefficient Of Resistance ◽  
Electronic Products ◽  
Screen Printing Method ◽  
Consumer Electronic

Abstract The paper presents a comparative analysis of two types of flexible temperature sensors, made of carbon-based nanostructures composites. These sensors were fabricated by a low-cost screen-printing method, which qualifies them to large scale, portable consumer electronic products. Results of examined measurements show the possibility of application for thick film devices, especially dedicated to wearable electronics, also known as a textronics. Apart from general characterisation, the influence of technological processes on specific sensor parameters were examined, particulary the value of the temperature coefficient of resistance (TCR) and its stability during the device bending.

scholarly journals Large Area Graphene Deposition on Hydrophobic Surfaces, Flexible Textiles, Glass Fibers and 3D Structures

Coatings ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 183 ◽  
Author(s):  
Guobin Jia ◽  
Jonathan Plentz ◽  
Jan Dellith ◽  
Andrea Dellith ◽  
Ruri Wahyuono ◽  
...  
Keyword(s):  
Self Assembly ◽  
Glass Substrate ◽  
Large Scale ◽  
Low Cost ◽  
Glass Fibers ◽  
Flat Glass ◽  
Peel Test ◽  
Large Area ◽  
Thin Glass ◽  
Graphene Flakes

Graphene and its derivatives have many superior electrical, thermal, mechanical, chemical, and structural properties, and promise for many applications. One of the issues for scalable applications is the lack of a simple, reliable method that allows the deposit of a well-ordered monolayer using low-cost graphene flakes onto target substrates with different surface properties. Another issue is the adhesion of the deposited graphene thin film, which has not been well investigated yet. Following our former finding of a double self-assembly (DSA) process for efficient deposition of a monolayer of graphene flakes (MGFs), in this work we demonstrate that the DSA process can be applied even on very challenging samples including highly hydrophobic polytetrafluoroethylene (PTFE), flexible textiles, complex 3D objects, and thin glass fibers. Additionally, we tested adhesion of the graphene flakes on the flat glass substrate by scotch tape peel test of the MGFs. The results show that the graphene flakes adhere quite well on the flat glass substrate and most of the graphene flakes stay on the glass. These findings may trigger many large-scale applications of low-cost graphene feedstocks and other 2D materials.

Wireless mesh networks

2008 ◽  
Vol 14 (8) ◽  
pp. 401-403 ◽  
Author(s):  
Xinheng Wang
Keyword(s):  
Wireless Networks ◽  
Large Scale ◽  
Ad Hoc ◽  
Mesh Networks ◽  
Low Cost ◽  
Mesh Network ◽  
Self Healing ◽  
Large Area ◽  
Satellite Systems ◽  
Wireless Mesh

Wireless telemedicine using GSM and GPRS technologies can only provide low bandwidth connections, which makes it difficult to transmit images and video. Satellite or 3G wireless transmission provides greater bandwidth, but the running costs are high. Wireless networks (WLANs) appear promising, since they can supply high bandwidth at low cost. However, the WLAN technology has limitations, such as coverage. A new wireless networking technology named the wireless mesh network (WMN) overcomes some of the limitations of the WLAN. A WMN combines the characteristics of both a WLAN and ad hoc networks, thus forming an intelligent, large scale and broadband wireless network. These features are attractive for telemedicine and telecare because of the ability to provide data, voice and video communications over a large area. One successful wireless telemedicine project which uses wireless mesh technology is the Emergency Room Link (ER-LINK) in Tucson, Arizona, USA. There are three key characteristics of a WMN: self-organization, including self-management and self-healing; dynamic changes in network topology; and scalability. What we may now see is a shift from mobile communication and satellite systems for wireless telemedicine to the use of wireless networks based on mesh technology, since the latter are very attractive in terms of cost, reliability and speed.

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