scholarly journals Numerical Calculation of Energy Performance and Transient Characteristics of Centrifugal Pump under Gas-Liquid Two-Phase Condition

Micromachines ◽  
2020 ◽  
Vol 11 (8) ◽  
pp. 728
Author(s):  
Ling Zhou ◽  
Yong Han ◽  
Wanning Lv ◽  
Yang Yang ◽  
Yong Zhu ◽  
...  
Keyword(s):  
Numerical Calculation ◽  
Gas Phase ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Pure Water ◽  
Energy Performance ◽  
Radial Force ◽  
Gas Content ◽  
Two Phase ◽  
Phase Condition

The unstable operation of a centrifugal pump under the gas-liquid two-phase condition seriously affects its performance and reliability. In order to study the gas phase distribution and the unsteady force in an impeller, based on the Euler-Euler heterogeneous flow model, the steady and unsteady numerical calculations of the gas-liquid two-phase full flow field in a centrifugal pump was carried out, and the simulation results were compared with the test data. The results show that the test results are in good agreement with the simulation data, which proves the accuracy of the numerical calculation method. The energy performance curve of the model pump decreases with the increase of the gas content, which illustrates a serious impact on the performance under the part-load operating condition. The results reveal that the high-efficiency-operating range become narrow, as the gas content increases. The gas phase is mainly distributed on the suction surface of the impeller blades. When the gas content reaches a certain value, the gas phase separation occurs. As the inlet gas content increases, the radial force on the impeller blades decreases. The pattern of the pressure pulsation is similar to that under pure water and low gas content conditions, and the number of peaks during the pulsation is equal to the number of the impeller blades. After the gas content reaches a certain value, the pressure fluctuates disorderly and the magnitude and the direction of radial force change frequently, which are detrimental to the operation stability of the pump. The intensity of the pressure pulsations in the impeller flow channel continues to increase in the direction of the flow under pure water conditions. The pressure pulsation intensities at the blade inlet and the volute tongue become more severe with the increase of the gas content.

scholarly journals Efficiency improvement and evaluation of a centrifugal pump with vaned diffuser

2019 ◽  
Vol 11 (3) ◽  
pp. 168781401982590 ◽  
Author(s):  
Kai Wang ◽  
Yu-cheng Jing ◽  
Xiang-hui He ◽  
Hou-lin Liu
Keyword(s):  
Centrifugal Pump ◽  
Axial Force ◽  
Flow Rate ◽  
Pressure Pulsation ◽  
Energy Performance ◽  
Radial Force ◽  
Design Flow ◽  
Vaned Diffuser ◽  
Original Scheme ◽  
Design Flow Rate

In order to enhance the efficiency of centrifugal pump, the structure of a centrifugal pump with vaned diffuser, whose specific speed is 190, was numerically improved by trimming back-blades of impeller and smoothing sharp corner in annular chamber. The energy performance, the internal flow field, the axial force, the radial force, and the pressure pulsation of the pump were analyzed. Results show that efficiency of the improving scheme 1 under the design flow rate is 77.47%, which can balance 69.82% of the axial force, while efficiency of the improving scheme 2 under the design flow rate is the maximum, which could still balance 62.74% of the axial force. The pressure pulsations of the improving scheme 2 at the typical monitoring points are less than that of the improving scheme 1 and the original scheme. The difference of the radial force peak between the improving scheme 1 and the improving scheme 2 is very small. The vector distributions of the radial force of the improving scheme 1 and the improving scheme 2 are more uniform than that of the original scheme. Considering the efficiency, pressure pulsation, and axial force, experiment measurements on the improving scheme 2 were carried out to verify the effectiveness of the improvement result. Results of energy performance experiment show that efficiency of the improving scheme 2 under the design flow rate is 76.48%, which is 5.26 percentage points higher than that of the original scheme.

Numerical modeling of the influence of bubbles on flow and heat transfer in the descending gas-liquid flow in a pipe

2012 ◽  
Vol 9 (1) ◽  
pp. 131-135
Author(s):  
M.A. Pakhomov
Keyword(s):  
Heat Transfer ◽  
Gas Phase ◽  
Liquid Flow ◽  
Bubble Diameter ◽  
Gas Content ◽  
Two Phase ◽  
Eulerian Description ◽  
Flow And Heat Transfer ◽  
Gas Liquid Flow ◽  
The Mathematical Model

The paper presents the results of modeling the dynamics of flow, friction and heat transfer in a descending gas-liquid flow in the pipe. The mathematical model is based on the use of the Eulerian description for both phases. The effect of a change in the degree of dispersion of the gas phase at the input, flow rate, initial liquid temperature and its friction and heat transfer rate in a two-phase flow. Addition of the gas phase causes an increase in heat transfer and friction on the wall, and these effects become more noticeable with increasing gas content and bubble diameter.

The effect of front streamline wrapping angle variation in a super-low specific speed centrifugal pump

2018 ◽  
Vol 232 (23) ◽  
pp. 4301-4311 ◽  
Author(s):  
Dong Liang ◽  
Zhao Yuqi ◽  
Liu Houlin ◽  
Dai Cui ◽  
Gradov D Vladimirovich ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Energy Performance ◽  
Sweep Angle ◽  
Angle Variation ◽  
Noise Characteristics ◽  
Ansys Cfx ◽  
Low Specific Speed ◽  
Specific Speed ◽  
Element Method

In this research, super-low specific speed centrifugal pump ( ns = 25, Chinese units: ns = 3.6 nQ1/2/ H3/4) is studied. The effect of the front streamline wrapping angles variation (135°, 139° and 145°) of the turbine on energy performance is considered. The pressure pulsation, interior and exterior noise characteristics and the performance of the impeller are thoroughly evaluated both experimentally and numerically. The pump has been modeled by means of computational fluid dynamics code of commercial software ANSYS CFX 11.0 to estimate energy performance and pressure pulsation. Boundary element method and finite element method are used to investigate the interior and exterior noise characteristics of the centrifugal pump by varying the front sweep angle. The front sweep angle variation was found to have insignificant influence on centrifugal pump performance characteristics. However, it influences fluid hydrodynamics around the volute tongue. In addition, the decreasing of the front streamline sweep angle slightly reduces the sound pressure level for the exterior acoustics, but the radiation distribution of the acoustic field does not change. In its turn, the modified trailing edge of the blades can reduce the peak value of the superposition decreasing the pressure pulsations at the blade passing frequency and its harmonic frequencies.

scholarly journals Numerical Calculation on Cavitation Pressure Pulsation in Centrifugal Pump

2014 ◽  
Vol 6 ◽  
pp. 367631 ◽  
Author(s):  
Weidong Shi ◽  
Chuan Wang ◽  
Wei Wang ◽  
Bing Pei
Keyword(s):  
Numerical Calculation ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Cavitation Pressure

scholarly journals Investigation on centrifugal pump performance degradation under air-water inlet two-phase flow conditions

2018 ◽  
pp. 41-48 ◽  
Author(s):  
Qiaorui Si ◽  
Qianglei Cui ◽  
Keyu Zhang ◽  
Jianping Yuan ◽  
Gérard Bois
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Flow Characteristics ◽  
Performance Degradation ◽  
Inlet Pressure ◽  
Pulsation Frequency ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Flow Rates ◽  
Pump Performance

In order to study the flow characteristics of centrifugal pumps when transporting the gas-liquid mixture, water and air were chosen as the working medium. Both numerical simulation and experimental tests were conducted on a centrifugal pump under different conditions of inlet air volume fraction (IAVF). The calculation used URANS k-epsilon turbulence model combined with the Euler-Euler inhomogeneous two-phase model. The air distribution and velocity streamline inside the impeller were obtained to discuss the flow characteristics of the pump. The results show that air concentration is high at the inlet pressure side of the blade, where the vortex will exist, indicating that the gas concentration have a great relationship with the vortex aggregation in the impeller passages. In the experimental works, pump performances were measured at different IAVF and compared with numerical results. Contributions to the centrifugal pump performance degradations were analyzed under different air-water inlet flow condition such as IAVF, bubble size, inlet pressure. Results show that pump performance degradation is more pronounced for low flow rates compared to high flow rates. Finally, pressure pulsation and vibration experiments of the pump model under different IAVF were also conducted. Inlet and outlet transient pressure signals under four IAVF were investigated and pressure pulsation frequency of the monitors is near the blade passing frequency at different IAVF, and when IAVF increased, the lower frequency signal is more and more obvious. Vibration signals at five measuring points were also obtained under different IAVF for various flow rates.

Numerical study on instantaneous radial force of a centrifugal pump for different working conditions

2019 ◽  
Vol 37 (2) ◽  
pp. 458-480
Author(s):  
Xiaoqi Jia ◽  
Sheng Yuan ◽  
Zuchao Zhu ◽  
Baoling Cui
Keyword(s):  
Numerical Simulation ◽  
Unsteady Flow ◽  
Centrifugal Pump ◽  
Working Conditions ◽  
Flow Rate ◽  
Pressure Pulsation ◽  
Radial Force ◽  
Leakage Rate ◽  
Content Type ◽  
Three Components

Purpose Instantaneous radial force induced from unsteady flow will intensify vibration noise of the centrifugal pump, especially under off-design working conditions, which will affect safety reliability of pump operation in severe cases. This paper aims to conduct unsteady numerical computation on one centrifugal pump; thus, unsteady fluid radial force upon the impeller and volute is obtained, so as to study the evolution law of instantaneous radial force, the internal relationship between radial force and pressure pulsation, the relationship among each composition of radial force that the impeller received and the influence of leakage rate of front and back chamber on radial force. Design/methodology/approach The unsteady numerical simulation with SST k-ω turbulence model was carried out for a low specific-speed centrifugal pump using computational fluid dynamics codes FLUENT. The performance tests and pressure tests were conducted by a closed loop system. The performance curves and the pressure distribution from numerical simulation agree with that of the experiment conducted. The unsteady pressure distributions and the instantaneous radial forces induced from unsteady flow were analyzed under different flow rates. Contribution degrees of three components of the radial force on the impeller and the relation between the radial force and leakage rate were analyzed. Findings Radial force on the volute and pressure pulsation on the volute wall have the same distribution tendency, but in contrast to the distribution trend of the radial force on the impeller. In the component of radial force that the impeller received, radial force on the blade accounts for the main position. With the decrease of flow rate, ratio of the radial force on front and back casings will be increased; under large flow rate, vortex and flow blockage at volute section will enhance the pressure and radial force fluctuation greatly, and the pulsation degree may be much more intense than that of a smaller flow rate. Originality/value This paper revealed the relation of the radial force and the pressure pulsation. Meanwhile, contribution degrees of three components of the radial force on the impeller under different working conditions as well as the relation between the radial force and leakage rate of front and rear chambers were analyzed.

Influence of grooved volute casing parameters on pressure pulsation and erosion wear characteristics in a centrifugal pump

2022 ◽  
Author(s):  
Zhengjing Shen ◽  
Wei Han ◽  
Yiming Zhong ◽  
Bo Luo ◽  
Rennian Li ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Internal Flow ◽  
Phase Flow ◽  
Erosion Wear ◽  
Flow Conditions ◽  
Two Phase ◽  
Wear Characteristics ◽  
Groove Structure ◽  
Solid Liquid

Previous work has shown that performance and internal flow characteristics of a centrifugal pump can be significantly improved with grooved volute casing (GVC). However, it has been found that the selection of the design parameters of the groove structure also has a direct impact on the performance output, internal flow pressure pulsation and erosion wear characteristics of the overflow components of centrifugal pump, so it is necessary to further analyze the design rules of the groove structure parameters. In this study, we first investigated the influence of the number of grooves on the head, efficiency and unsteady pressure pulsation characteristics of the internal flow field of the centrifugal pump, and on this basis, the correlation between different particle parameters and the erosion wear of key overflow components under the conditions of solid–liquid two-phase flow were also studied, and the erosion wear characteristics of the inner wall of the volute casing of centrifugal pump with GVC and original volute casing (OVC) structures were compared. This research leads to the conclusion that when the number of grooves is 3, the groove structure has the least influence on the performance of the centrifugal pump, and the overall change of the performance curve is more stable. Additionally, the pressure pulsation at each monitoring point of the GVC under the same flow condition is smaller, and when the number of grooves increases, the pressure pulsation amplitude also decreases. When the number of grooves is 3, the GVC shows a more significant flow improvement effect under all flow conditions. Based on the improvement of the groove structure on the flow stability, the particle motion behavior can be affected at the same time, so that the pump with GVC can mitigate the erosion wear of the inner wall of the volute casing under the solid–liquid two-phase flow conditions, which improves the critical performance and service life of the key overflow components of the pump.

Analysis of the Pressure Pulsation and Vibration in a Low-Specific-Speed Centrifugal Pump

2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Baoling Cui ◽  
Yingbin Zhang ◽  
Yakun Huang
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Vortex Core ◽  
Pressure Pulsation ◽  
Radial Force ◽  
Design Flow ◽  
Low Flow ◽  
Pressure Pulsations ◽  
Low Specific Speed ◽  
Specific Speed

Abstract Unsteady pressure pulsation and fluid force induced by flow instabilities in the centrifugal pump is an important cause of vibration, which is detrimental to the safe operation of the pump. In this study, we numerically investigated the pressure pulsation and radial force in a low-specific-speed centrifugal pump by using the detached-eddy simulation method. We also performed a vibration displacement experiment on the shaft of the centrifugal pump. The vortex identification method was introduced to clarify the internal correlation between unsteady flow structures with pressure pulsations. The results showed that the pressure pulsations at the impeller outlet were closely associated with the periodic vortex shedding from the blade pressure surface. The rotor–stator interaction between a relatively big trailing vortex core and volute tongue generated larger pressure pulsation and radial force in the pump at a low flow rate. Under a large flow rate, the trailing vortex core was easily broken and dispersed, and this resulted in smaller pressure pulsation and radial force compared with that at a low flow rate. Under the design flow rate, the pressure pulsation intensity and the radial force in the impeller were smaller than that under the off-design flow rate. Compared with the spectra between the radial force on the impeller and radial displacement on the shaft, they both presented higher amplitude at the shaft frequency. The vibration of the pump shaft was closely related to the radial force on the impeller.

Investigation on performance of a centrifugal pump with multi-malfunction

2020 ◽  
pp. 146134842094234
Author(s):  
Minggao Tan ◽  
Youdong Lu ◽  
Xianfang Wu ◽  
Houlin Liu ◽  
Xiao Tian
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Flow Characteristics ◽  
Radial Force ◽  
Design Flow ◽  
Vibration Level ◽  
Measuring Point ◽  
Flow Pressure ◽  
Simulation Results ◽  
Peak Value

Herein, the performance and inner flow characteristics of a single-stage single-suction centrifugal pump with multi-malfunctions (broken blade and seal ring abrasion) were determined through tests and numerical simulation. The vibration, inner flow, pressure, and radial force of the centrifugal pump were analyzed in detail. Compared with those of a normal pump, the head and efficiency of the pump with multi-malfunctions decreased by 10.56 and 10.09%, respectively, under the design flow rate. The general vibration level most significantly increased at the foot of the pump. The axial passing frequency of each measuring point increased in varying degrees, and new characteristic frequencies appeared at 5, 2, and 3 axial passing frequencies. The simulation results showed that in the pump with multi-functions, the pressure gradient near the broken blade was distinctly reduced, and the periodicity of the impeller radial force became weaker and more concentrated, thus exhibiting different performance than the normal pump. The peak-to-peak value of the pressure pulsation near the tongue increased by 8.5%, whereas that at the pump outlet decreased by 6.8%. Moreover, a vortex appeared at the inlet and another at the middle of the impeller, and the low-pressure zone near the impeller inlet expanded to the middle of the impeller. The results of this work can be used as reference for pump fault diagnosis.

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