scholarly journals Fabrication of Self-Cleaning Superhydrophobic Surfaces with Improved Corrosion Resistance on 6061 Aluminum Alloys

Micromachines ◽  
2020 ◽  
Vol 11 (2) ◽  
pp. 159 ◽  
Author(s):  
Xiaojuan Dong ◽  
Jianbing Meng ◽  
Yizhong Hu ◽  
Xiuting Wei ◽  
Xiaosheng Luan ◽  
...  
Keyword(s):  
Contact Angle ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Superhydrophobic Surface ◽  
Al Alloy ◽  
Alloy Sample ◽  
Sliding Angle ◽  
Water Contact ◽  
Self Cleaning

Aluminum alloys are widely used, but they are prone to contamination or damage under harsh working environments. In this paper, a self-cleaning superhydrophobic aluminum alloy surface with good corrosion resistance was successfully fabricated via the combination of sand peening and electrochemical oxidation, and it was subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphology, surface wettability, and corrosion resistance were investigated using a scanning electron microscope (SEM), an optical contact angle measurement, and an electrochemical workstation. The results show that binary rough structures and an FAS film with a low surface energy on the Al alloy surfaces confer good superhydrophobicity with a water contact angle of 167.5 ± 1.1° and a sliding angle of 2.5 ± 0.7°. Meanwhile, the potentiodynamic polarization curve shows that the corrosion potential has a positively shifted trend, and the corrosion current density decreases by three orders of magnitude compared with that of the original aluminum alloy sample. In addition, the chemical stability of the as-prepared superhydrophobic surface was evaluated by dripping test using solutions with different pH values for different immersion time. It indicates that the superhydrophobic surface could provide long-term corrosion protection for aluminum alloys. Consequently, the as-prepared superhydrophobic surface has excellent contamination resistance and self-cleaning efficacy, which are important for practical applications.

scholarly journals A General Strategy towards Superhydrophobic Self-Cleaning and Anti-Corrosion Metallic Surfaces: An Example with Aluminum Alloy

Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 788
Author(s):  
Shunli Zheng ◽  
Cheng Li ◽  
Yupeng Zhang ◽  
Tengfei Xiang ◽  
Ying Cao ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Hierarchical Structures ◽  
Corrosion Current ◽  
Al Alloy ◽  
General Strategy ◽  
Sliding Angle ◽  
Water Contact ◽  
Metallic Structures ◽  
Humid Condition ◽  
Self Cleaning

Corrosion and contamination of metallic structures can cause loss of their functionality as well as aesthetic values. In this study, we describe a general strategy to prepare superhydrophobic self-cleaning and anti-corrosion surfaces for metallic structures. As a specific example, a superhydrophobic coating (SHC) on aluminum alloy was prepared by a simple etching combined with the decoration of a low-surface-energy material. The optimal SHC has a water contact angle (CA) at ~157.4° and a sliding angle (SA) of ~8.3° due to the synergy of binary hierarchical structures and chemical modification. The SHC showed low adhesion to dry contaminants and a series of liquids, displaying a good self-cleaning effect. The SHC maintained superhydrophobicity after exposure to air and humid condition at 60 °C for 7 days. In addition, the electrochemical measurements reveal that the anti-corrosion performance was enhanced by reducing the corrosion current density (Jcorr) by 1 order of magnitude and increasing the corrosion potential (Ecorr) by 0.527 V as compared to the bare Al alloy substrate after immersion for 168 h.

scholarly journals Fabrication of Superhydrophobic AA5052 Aluminum Alloy Surface with Improved Corrosion Resistance and Self Cleaning Property

Coatings ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 390 ◽  
Author(s):  
Qian Zhao ◽  
Tiantian Tang ◽  
Fang Wang
Keyword(s):  
Contact Angle ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Materials Science ◽  
Composite Coatings ◽  
Alloy Surface ◽  
Corrosion Resistant ◽  
Self Cleaning ◽  
Aa5052 Aluminum Alloy ◽  
Aluminum Alloy Surface

The development of a self-cleaning and corrosion resistant superhydrophobic coating for aluminum alloy surfaces that is durable in aggressive conditions has attracted great interest in materials science. In the present study, a superphydrophobic film was fabricated on an AA5052 aluminum alloy surface by the electrodeposition of Ni–Co alloy coating, followed by modification with 6-(N-allyl-1,1,2,2-tetrahydro-perfluorodecyl) amino-1,3,5-triazine-2,4-dithiol monosodium (AF17N). The surface morphology and characteristics of the composite coatings were investigated by means of scanning electron microscopy (SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle (CA). The corrosion resistance of the coatings was assessed by electrochemical tests. The results showed that the surface exhibited excellent superhydrophobicity and self-cleaning performance with a contact angle maintained at 160° after exposed to the atmosphere for 240 days. Moreover, the superhydrophobic coatings significantly improved the corrosion resistant performance of AA5052 aluminum alloy substrate in 3.5 wt.% NaCl solution.

scholarly journals Preparation of Superhydrophobic Steel Surfaces with Chemical Stability and Corrosion

Coatings ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 398 ◽  
Author(s):  
Chongwei Du ◽  
Xiaoyan He ◽  
Feng Tian ◽  
Xiuqin Bai ◽  
Chengqing Yuan
Keyword(s):  
Contact Angle ◽  
Corrosion Resistance ◽  
Carbon Steel ◽  
Chemical Stability ◽  
Superhydrophobic Surface ◽  
Contact Angle Hysteresis ◽  
Water Contact ◽  
Simple Method ◽  
Q235 Carbon Steel ◽  
Steel Surfaces

Corrosion seriously limits the long-term application of Q235 carbon steel. Herein, a simple fabrication method was used to fabricate superhydrophobic surfaces on Q235 carbon steel for anticorrosion application. The combination of structure and the grafted low-surface-energy material contributed to the formation of superhydrophobic steel surfaces, which exhibited a water contact angle of 161.6° and a contact angle hysteresis of 0.8°. Meanwhile, the as-prepared superhydrophobic surface showed repellent toward different solutions with pH ranging from 1 to 14, presenting excellent chemical stability. Moreover, the acid corrosive liquid (HCl solution with pH of 1) maintained sphere-like shape on the as-prepared superhydrophobic surface at room temperature, indicating superior corrosion resistance. This work provides a simple method to fabricate superhydrophobic steel surfaces with chemical stability and corrosion resistance.

Toward Easily Enlarged Superhydrophobic Copper Surfaces with Enhanced Corrosion Resistance, Excellent Self-Cleaning and Anti-Icing Performance by a Facile Method

2020 ◽  
Vol 20 (10) ◽  
pp. 6317-6325 ◽  
Author(s):  
Xueting Shi ◽  
Libin Zhao ◽  
Jing Wang ◽  
Libang Feng
Keyword(s):  
Corrosion Resistance ◽  
Superhydrophobic Surface ◽  
Cost Effective ◽  
Copper Plate ◽  
Plate Surface ◽  
Water Contact ◽  
Copper Surfaces ◽  
Self Cleaning ◽  
Water Repellence

This work reports a facile method for fabricating superhydrophobic surface on copper plate by AgNO3 treatment and dodecyl mercaptan modification. The as-prepared superhydrophobic copper plate presents hierarchical and rough morphology composed of nanosheets and nanoparticleformed matrix. Meanwhile, long alkyl chains are assembled onto the rough surface successfully. Consequently, the copper plate is endowed with excellent superhydrophobic performance with a water contact angle of 156.8° and a rolling angle of ca. 3°. Moreover, the superhydrophobicity has long-term durability and excellent stability. Grounded on the strong water repellence, the resultant superhydrophobic copper plate surface exhibits multi-functions. The excellent performance can be well explained by “Cushion effect” and Capillary phenomena. As a result, water and corrosive species can be prevented from contacting with the copper plate surface, and contaminants can be taken away easily by the rolling water droplets. Meanwhile, the icing process of water is delayed on the superhydrophobic surface. Therefore, the superhydrophobic copper is endued with enhanced corrosion resistance, excellent self-cleaning and anti-icing performance. We believe that this facile method provides a simple and cost-effective process to improve the properties of copper plate, and which may see practical application of the superhydrophobic materials.

scholarly journals A Durable and Self-Cleaning Superhydrophobic Surface Prepared by Precipitating Flower-Like Crystals on a Glass-Ceramic Surface

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1642
Author(s):  
Haiqing Fu ◽  
Shuo Liu ◽  
Lanlin Yi ◽  
Hong Jiang ◽  
Changjiu Li ◽  
...  
Keyword(s):  
Glass Ceramic ◽  
Superhydrophobic Surface ◽  
Three Dimensional ◽  
Strong Acid ◽  
Ceramic Surface ◽  
Sliding Angle ◽  
Water Contact ◽  
Prepared Glass ◽  
Self Cleaning ◽  
Dual Scale

Herein, a superhydrophobic surface with superior durability was fabricated on a glass-ceramic surface by crystallization, hydrofluoric acid (HF) etching, and surface grafting. The as-prepared glass-ceramic surface was composed of three-dimensional flower-like micro-clusters, which were self-assembled from numerous nanosheets. Such a dual-scale rough surface exhibited superhydrophobicity, with a water contact angle (WCA) of 170.3° ± 0.1° and a sliding angle (SA) of ~2° after grafting with 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (FAS-17). This can be attributed to the synergistic effect between the dual-scale structure and surface chemistry. Furthermore, this surface exhibited excellent self-cleaning properties, stability against strong acid and strong alkali corrosion, and anti-stripping properties.

scholarly journals Fabrication of superhydrophobic surface with corrosion resistance via cyclic chemical etching process on aluminum substrate

2021 ◽  
Author(s):  
Shuwei Lv ◽  
Xinming Zhang ◽  
Xiaodong Yang ◽  
Xianli Liu ◽  
Zhuojuan Yang ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Superhydrophobic Surface ◽  
Chemical Etching ◽  
Aluminum Surface ◽  
Corrosion Properties ◽  
Water Contact ◽  
Simple Method ◽  
Corrosion Resistance Property ◽  
Self Cleaning ◽  
Ideal Method

Abstract Aluminum (Al) is a metal material commonly used in industry, but its surface is easily corroded. The superhydrophobic surface has great self-cleaning and anti-corrosion properties, and it is an ideal method to construct a functional aluminum surface. Here, a simple method based on cyclic chemical etching was proposed to achieve the superhydrophobic Al surface with honeycomb structures. The surface of the sample etched eight times comprised micro/nano-scale honeycomb cavities, while exhibiting a water contact angle (WCA) of 135°. After being treated with an octadecanethiol (C18H38S) methanol solution, this sample demonstrated a WCA of 153.1°. A self-cleaning test was performed on the superhydrophobic Al surface, showing the excellent self-cleaning property. Finally, the electrochemical anti-corrosion test demonstrated that the above-mentioned superhydrophobic Al surface had great corrosion resistance property. Overall, this work has enriched the theory and technology for fabricating aluminum to achieve superhydrophobic.

scholarly journals Fabrication of a Low Adhesive Superhydrophobic Surface on Ti6Al4V Alloys Using TiO2/Ni Composite Electrodeposition

Micromachines ◽  
2019 ◽  
Vol 10 (2) ◽  
pp. 121 ◽  
Author(s):  
Jianbing Meng ◽  
Xiaojuan Dong ◽  
Yugang Zhao ◽  
Rufeng Xu ◽  
Xue Bai ◽  
...  
Keyword(s):  
Contact Angle ◽  
Wear Resistance ◽  
Superhydrophobic Surface ◽  
Ph Value ◽  
Chemical Compositions ◽  
Sliding Angle ◽  
Water Contact ◽  
Angle Measurements ◽  
Surface Morphologies ◽  
Composite Electrodeposition

A superhydrophobic surface with low adhesion and good wear resistance was fabricated on Ti6Al4V substrates via TiO2/Ni composite electrodeposition, and subsequently modified with a fluoroalkylsilane (FAS) film. Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and optical contact angle measurements were used to characterize the surface morphologies, chemical compositions, and surface wettability. The superhydrophobicity of the as-prepared surface results from the fabrication of a hierarchical structure and the assembly of low-surface energy fluorinated components. The as-prepared surface had a water contact angle as high as 162.6° and a sliding angle close to 1.8°. Scratch and abrasion tests showed that the superhydrophobic coating provided a superior wear resistance and stable mechanical abrasion protection. In addition, the influence of processing conditions, such as working voltage, deposited time, pH value, and TiO2 concentration, was also investigated.

Study on corrosion resistance of superhydrophobic surface on aluminum alloy

2021 ◽  
Vol 11 (12) ◽  
pp. 2004-2009
Author(s):  
Ruomei Wu ◽  
Shuai Wu ◽  
Haiyun Jiang ◽  
Zigong Chang ◽  
Zhiqing Yuan ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Corrosion Potential ◽  
Polypropylene Film ◽  
Sliding Angle ◽  
Water Contact ◽  
Nano Structure ◽  
Anode Oxidation ◽  
The Relationship ◽  
Aluminum Alloy Surface

Anti-corrosion of aluminum alloys with different roughness were researched in this study. To further verify the relationship between anti-corrosion and surface roughness, surface with micro structure alloy was successfully fabricated via anode oxidation on aluminum. The water contact angle of aluminum alloy surface after coating polypropylene film was 154° and sliding angle was 3°. The micro-nano structure was constructed by adding nano-SiO2. The contacts angle of surface was 165° and the sliding angle was 1.8°. The superhydrophobic samples were used to test corrosion resistance. Compared with aluminum coated with unmodified film, the corrosion potential for modified superhydrophobic aluminum alloy increased by about 0.05 V. When nano-SiO2 particles were added, the corrosion resistance for the sample was also improved.

Fabrication of a Superhydrophobic Aluminum Alloy Surface by Phosphoric Acid-Dichromate Method

2013 ◽  
Vol 312 ◽  
pp. 350-353
Author(s):  
Ruo Mei Wu ◽  
Guang Hua Chao ◽  
Hai Yun Jiang
Keyword(s):  
Aluminum Alloy ◽  
Phosphoric Acid ◽  
Superhydrophobic Surface ◽  
Preparation Method ◽  
Sliding Angle ◽  
Water Contact ◽  
Static Water Contact Angle ◽  
Static Water ◽  
Acid Coating ◽  
Aluminum Alloy Surface

The preparation method of the superhydrophobic surface on aluminum alloys was investigated, the method is novel by phosphoric acid-dichromate process and stearic acid coating, superhydrophobic aluminum alloy surfaces were successful prepared, the maximum static water contact angle and sliding angle on the superhydrophobic surface was 151±1.8° and 10°, respectively. In this work, the microstructure and self-cleaning properties of the superhydrophobic surface were studied. The superhydrophobic surface is a factor to reduce device-associated contamination and can be used in metal packaging practice.

scholarly journals High Stability Performance of Superhydrophobic Modified Fluorinated Graphene Films on Copper Alloy Substrates

2017 ◽  
Vol 2017 ◽  
pp. 1-8 ◽  
Author(s):  
Rafik Abbas ◽  
N. Elkhoshkhany ◽  
Ahmed Hefnawy ◽  
Shaker Ebrahim ◽  
Aya Rahal
Keyword(s):  
Contact Angle ◽  
Water Contact Angle ◽  
Sliding Angle ◽  
Water Contact ◽  
Stability Performance ◽  
Graphene Films ◽  
Superhydrophobic Property ◽  
Self Cleaning ◽  
Fluorinated Graphene ◽  
Highly Hydrophobic

A stable self-cleaning superhydrophobic modified fluorinated graphene surface with micro/nanostructure was successfully fabricated on copper substrates via drop coating process. Irregularly stacked island-like multilayered fluorinated graphene nanoflakes comprised the microstructure. The fabricated films exhibited outstanding superhydrophobic property with a water contact angle 167° and water sliding angle lower than 4°. The developed superhydrophobic surface showed excellent corrosion resistance with insignificant decrease of water contact angle 166° in 3.5 wt.% NaCl solution. This stable highly hydrophobic performance of the fluorinated graphene films could be useful in self-cleaning, antifogging, corrosion resistive coatings and microfluidic devices.

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