scholarly journals Fabrication and Performance Evaluation of Highly Sensitive Flexible Strain Sensors with Aligned Silver Nanowires

Micromachines ◽  
2020 ◽  
Vol 11 (2) ◽  
pp. 156 ◽  
Author(s):  
Jae Hyuk Choi ◽  
Myung Gyu Shin ◽  
Young Jung ◽  
Dong Hwan Kim ◽  
Jong Soo Ko

In this study, we fabricated strain sensors by aligning silver nanowires and transferring them with polydimethylsiloxane (PDMS) and compared the performances of the fabricated strain sensors along the alignment direction. Two types of flexible strain sensors embedded with the aligned silver nanowires were fabricated: one in the longitudinal direction, which is the same as the alignment direction, and the other in the lateral direction, which is perpendicular to the alignment direction. We then evaluated their properties. The proposed longitudinally aligned strain sensor showed the maximum sensitivity (gauge factor (GF) = 89.99) under 25% tensile conditions, which is 7.08 times higher than the sensitivity (GF = 12.71) shown by the laterally aligned strain sensor under 25% tensile conditions. This finding confirmed that the alignment direction of silver nanowires influences the sensitivity of flexible strain sensors. Furthermore, this study demonstrates that the laterally aligned strain sensor (ε > 60%) can be used in wearable devices because it satisfies the required strain range (ε > 50%). Since the strain sensors were fabricated using the temperature-controlled dip coating process, they can be produced at low cost in large quantities, and thus they have advantages for commercialization. These characteristics will be applicable to various flexible devices as well as to flexible strain sensors.

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2531
Author(s):  
Yelin Ko ◽  
Ji-seon Kim ◽  
Chi Cuong Vu ◽  
Jooyong Kim

Flexible strain sensors are receiving a great deal of interest owing to their prospective applications in monitoring various human activities. Among various efforts to enhance the sensitivity of strain sensors, pre-crack generation has been well explored for elastic polymers but rarely on textile substrates. Herein, a highly sensitive textile-based strain sensor was fabricated via a dip-coat-stretch approach: a polyester woven elastic band was dipped into ink containing single-walled carbon nanotubes coated with silver paste and pre-stretched to generate prebuilt cracks on the surface. Our sensor demonstrated outstanding sensitivity (a gauge factor of up to 3550 within a strain range of 1.5–5%), high stability and durability, and low hysteresis. The high performance of this sensor is attributable to the excellent elasticity and woven structure of the fabric substrate, effectively generating and propagating the prebuilt cracks. The strain sensor integrated into firefighting gloves detected detailed finger angles and cyclic finger motions, demonstrating its capability for subtle human motion monitoring. It is also noteworthy that this novel strategy is a very quick, straightforward, and scalable method of fabricating strain sensors, which is extremely beneficial for practical applications.


Nanomaterials ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 2063
Author(s):  
Tan Thong Vo ◽  
Hyeon-Jong Lee ◽  
Sang-Yun Kim ◽  
Ji Won Suk

Embedding conductive nanomaterials into elastomeric polymer matrices is one of the most promising approaches for fabricating stretchable strain sensors capable of monitoring large mechanical movements or deformation through the detection of resistance changes. Here, hybrid fillers comprising graphene and silver nanowires (AgNWs) are incorporated into extremely stretchable spandex to fabricate strain sensors. Composites containing only graphene and those containing the graphene/AgNW hybrid fillers are systematically investigated by evaluating their electrical and mechanical properties. The synergistic effect between graphene and AgNWs enable the strain sensors based on the composites to experience a large strain range of up to 120%, and low hysteresis with a high gauge factor of 150.3 at a strain of 120%. These reliable strain sensors are utilized for monitoring human motions such as heartbeats and body movements. The findings of this study indicate the significant applicability of graphene/AgNW/spandex composites in future applications that demand high-performance stretchable strain sensors.


2021 ◽  
Author(s):  
Lu Liu ◽  
Libo Wang ◽  
Xuqing Liu ◽  
Wenfeng Yuan ◽  
Mengmeng Yuan ◽  
...  

Abstract Although 2D nanomaterials such as MXene Ti3C2Tx have been used in flexible electronic devices for their unique properties such as high conductivity, excellent mechanical performance, flexibility, and good hydrophilicity, less research has focused on of MXene-based cotton fabric strain sensors. Moreover, fabrication of wearable strain sensors with a low cost, high sensitivity, good biocompatibility, and broad sensing range is still a challenge. In this work, a high-performance wearable strain sensor composed of 2D MXene d-Ti3C2Tx nanomaterials and cotton fabric is reported. As the active material in the sensor, MXene d-Ti3C2Tx exhibited an excellent conductivity and hydrophilicity and adhered well to the fabric fibers by electrostatic adsorption. Due to the unique structure of the fabric substrate and the properties of MXene sheets, the fabricated pressure sensor achieved a high sensitivity. The gauge factor of the MXene@cotton fabric strain sensor reached up to 4.11 within the strain range of 15 %. Meanwhile, the sensor possessed high durability (>500 cycles) and a low strain detection limit of 0.3%. Finally, the encapsulated strain sensor was used to detect subtle or large body movements and exhibited a rapid response. This study shows that the MXene@cotton fabric strain sensor reported here have great potential for use in flexible, comfortable, and wearable devices for health monitoring and motion detection.


Sensors ◽  
2019 ◽  
Vol 19 (12) ◽  
pp. 2834 ◽  
Author(s):  
Hyunsuk Jung ◽  
Chan Park ◽  
Hyunwoo Lee ◽  
Seonguk Hong ◽  
Hyonguk Kim ◽  
...  

Studies on wearable sensors that monitor various movements by attaching them to a body have received considerable attention. Crack-based strain sensors are more sensitive than other sensors. Owing to their high sensitivity, these sensors have been investigated for measuring minute deformations occurring on the skin, such as pulse. However, existing studies have limited sensitivity at low strain range and nonlinearity that renders any calibration process complex and difficult. In this study, we propose a pre-strain and sensor-extending process to improve the sensitivity and linearity of the sensor. By using these pre-strain and sensor-extending processes, we were able to control the morphology and alignment of cracks and regulate the sensitivity and linearity of the sensor. Even if the sensor was fabricated in the same manner, the sensor that involved the pre-strain and extending processes had a sensitivity 100 times greater than normal sensors. Thus, our crack-based strain sensor had high sensitivity (gauge factor > 5000, gauge factor (GF = (△R/R0)/ε), linearity, and low hysteresis at low strain (<1% strain). Given its high sensing performance, the sensor can be used to measure micro-deformation, such as pulse wave and voice.


Author(s):  
Mohammed Al-Rubaiai ◽  
Ryohei Tsuruta ◽  
Umesh Gandhi ◽  
Chuan Wang ◽  
Xiaobo Tan

Stretchable strain sensors with large strain range, high sensitivity, and excellent reliability are of great interest for applications in soft robotics, wearable devices, and structure-monitoring systems. Unlike conventional template lithography-based approaches, 3D-printing can be used to fabricate complex devices in a simple and cost-effective manner. In this paper, we report 3D-printed stretchable strain sensors that embeds a flexible conductive composite material in a hyper-plastic substrate. Three commercially available conductive filaments are explored, among which the conductive thermoplastic polyurethane (ETPU) shows the highest sensitivity (gauge factor of 5), with a working strain range of 0%–20%. The ETPU strain sensor exhibits an interesting behavior where the conductivity increases with the strain. In addition, an experiment for measuring the wind speed is conducted inside a wind tunnel, where the ETPU sensor shows sensitivity to the wind speed beyond 5.6 m/s.


2015 ◽  
Vol 731 ◽  
pp. 593-596
Author(s):  
Yu Qun Hou ◽  
Li Xin Mo ◽  
Qing Bin Zhai ◽  
Lu Hai Li

In this paper, the silver nanowires (AgNWs) were synthesized by polyol process. Then the stretchable conductor was fabricated with a simple, low cost and low energy consuming method. The testing results showed that the synthesized AgNWs were 80 nm in diameter and 3~50 μm in length. Meanwhile, the thickness of AgNWs film was discussed as an effect factor to the resistance stability of stretchable conductor. Finally, through optimizing the thickness of AgNWs film, the stretchable conductor kept relatively stable resistance when the conductor was stretched to 50 times in length. The strain sensor was prepared using stretchable conductor as electrodes showed excellent linearity under a very large strain range and the minimum detectable strain is 0.89%.


Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3962 ◽  
Author(s):  
Mun-Young Hwang ◽  
Dae-Hyun Han ◽  
Lae-Hyong Kang

Carbon nanotube/polymer-based composites have led to studies that enable the realization of low-cost, high-sensitivity piezoresistive strain sensors. This study investigated the characteristics of piezoresistive multi-walled carbon nanotube (MWCNT)/epoxy composite strain sensors subjected to tensile and compressive loads in one direction at relatively small amounts of strain. A patterned sensor was designed to overcome the disadvantage of the load direction sensitivity differences in the existing sensors. The dispersion state of the MWCNTs in the epoxy polymer matrix with the proposed dispersion process was verified by scanning electron microscopy. An MWCNT/epoxy patterned strain sensor and a patch-type strain sensor were directly attached to an acrylic cantilever beam on the opposite side of a commercial metallic strain gauge. The proposed patterned sensor had gauge factors of 2.52 in the tension direction and 2.47 in the compression direction. The measured gauge factor difference for the patterned sensor was less than that for the conventional patch-type sensor. Moreover, the free-vibration frequency response characteristics were compared with those of metal strain gauges to verify the proposed patch-type sensor. The designed drive circuit compensated for the disadvantages due to the high drive voltage, and it was confirmed that the proposed sensor had higher sensitivity than the metallic strain gauge. In addition, the hysteresis of the temperature characteristics of the proposed sensor is presented to show its temperature range. It was verified that the patterned sensor developed through various studies could be applied as a strain sensor for structural health monitoring.


2021 ◽  
Vol 9 (7) ◽  
pp. 4262-4272
Author(s):  
Junshan Liu ◽  
Hongji Guo ◽  
Ming Li ◽  
Chi Zhang ◽  
Yongzhi Chu ◽  
...  

A photolithography-assisted nanocrack patterning method is reported to precisely define the nanocrack pattern in metal films. This method is used to fabricate an ultrasensitive strain sensor with a gauge factor of ∼20 000 in 0–1.2% strain range.


2022 ◽  
Vol 2 ◽  
Author(s):  
Yanyan Fan ◽  
Hongbin Zhao ◽  
Yifan Yang ◽  
Yi Yang ◽  
Tianling Ren ◽  
...  

Graphene-based stretchable and flexible strain sensors are one of the promising “bridges” to the biomedical realm. However, enhancing graphene-based wearable strain sensors to meet the demand of high sensitivity, broad sensing range, and recoverable structure deformation simultaneously is still a great challenge. In this work, through structural design, we fabricated a simple Ecoflex/Overlapping Graphene/Ecoflex (EOGE) strain sensor by encapsulating a graphene sensing element on polymer Ecoflex substrates using a drop-casting method. The EOGE strain sensor can detect stretching with high sensitivity, a maximum gauge factor of 715 with a wide strain range up to 57%, and adequate reliability and stability over 1,000 cycles for stretching. Moreover, the EOGE strain sensor shows recoverable structure deformation, and the sensor has a steady response in the frequency disturbance test. The good property of the strain sensor is attributed to the resistance variation induced by the overlap and crack structure of graphene by structural design. The vibrations caused by sound and various body movements have been thoroughly detected, which exhibited that the EOGE strain sensor is a promising candidate for wearable biomedical electronic applications.


Nanomaterials ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1701
Author(s):  
Ken Suzuki ◽  
Ryohei Nakagawa ◽  
Qinqiang Zhang ◽  
Hideo Miura

In this study, a basic design of area-arrayed graphene nanoribbon (GNR) strain sensors was proposed to realize the next generation of strain sensors. To fabricate the area-arrayed GNRs, a top-down approach was employed, in which GNRs were cut out from a large graphene sheet using an electron beam lithography technique. GNRs with widths of 400 nm, 300 nm, 200 nm, and 50 nm were fabricated, and their current-voltage characteristics were evaluated. The current values of GNRs with widths of 200 nm and above increased linearly with increasing applied voltage, indicating that these GNRs were metallic conductors and a good ohmic junction was formed between graphene and the electrode. There were two types of GNRs with a width of 50 nm, one with a linear current–voltage relationship and the other with a nonlinear one. We evaluated the strain sensitivity of the 50 nm GNR exhibiting metallic conduction by applying a four-point bending test, and found that the gauge factor of this GNR was about 50. Thus, GNRs with a width of about 50 nm can be used to realize a highly sensitive strain sensor.


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