scholarly journals Microstructure, Microhardness, and Wear Properties of Cobalt Alloy Electrodes Coated with TiO2 Nanoparticles

Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1186
Author(s):  
Sebastian Balos ◽  
Petar Janjatovic ◽  
Miroslav Dramicanin ◽  
Danka Labus Zlatanovic ◽  
Branka Pilic ◽  
...  

In this paper, the influence of TiO2 nanoparticle coating on cobalt-based electrodes was studied. Different coating treatment times were applied, and the results were compared to the hard-faced layer obtained with unmodified electrodes. The hard facing was done in three layers, the first being a Ni-based interlayer, followed by two layers of corrosion and wear-resistant Co-based Stellite 6 alloy. Pin-on-disc wear testing was applied, along with the metallographic study and hardness measurements of the hard-faced layers. Furthermore, energy-dispersive X-ray spectroscopy (EDS) analysis was conducted. It was found that the microstructural properties, as well as microhardness profiles, are modified in hard-faced layers obtained with modified electrodes. Interdendritic distances are altered, as are the dendrite growth directions. Titanium oxides are formed, which, along with the present complex carbides, increase the wear resistance of the hard-faced layers compared to layers obtained with untreated electrodes.

An investigational analysis was conducted to study the effect of basalt/curaua hybrid composite focusing on wear properties. The hybrid composites are fabricated by resin transfer molding and the tests are conducted by pin on disk as per ASTM G99. Basalt/Curaua relative fiber weight percentage as 0/100,40/60, 60/40, 100/0 are fabricated and analyzed for abrasion wear resistance. Specimens are tested for the load of 50N at 1 m/s using Pin on Disc wear testing machine by varying abrading distance. Worn out surfaces of the abraded composites are studied by using scanning electron microscopy (SEM) and Fourier- transform infrared spectroscopy (FTIR). Roughness of the worn and pure surfaces is also accounted to measure significance of hybridization on tribological properties of the hybrid composites. Result shows that coefficient of friction is increasing in higher the curaua fiber in hybrid composites. Morphology evident the wear mechanism and internal compatibility of hybrid fibers.


2017 ◽  
Vol 14 (3) ◽  
pp. 188-192
Author(s):  
Suraj R. ◽  
Jithish K.S.

Purpose This paper aims to present a comparative study of the wear properties of ferrous welded materials like EN8, EN9 and mild steel (MS). Design/methodology/approach The material is cut into specific dimension after hardfacing and is studied for the wear properties of the material. The wear testing is done on a pin-on-disc apparatus. The microhardness of the material is studied using the Vickers microhardness measuring apparatus. Findings The wear properties of ferrous welded materials like EN8, EN9 and MS are studied. It is found the MS has the least wear when compared to EN8 and EN9. The microhardness of MS is higher than EN8 and EN9, thus making it more wear-resistant than EN8 and EN9. The coefficient of friction in the dry sliding condition is found to be constant throughout the experiment. Research limitations/implications Major restriction is the amount of time required for use-wear analysis and replication experiments that are necessary to produce reliable results. These limitations mean that the analysis of total assemblages with the intention of producing specific results, especially of worked materials, is not feasible. Practical implications Generally, the complexity and rigour of the analysis depend primarily on the engineering needs and secondarily on the wear situation. It has been the author’s experience that simple and basic wear analyses, conducted in the proper manner, are often adequate in many engineering situations. Integral and fundamental to the wear analysis approach is the treatment of wear and wear behaviour as a system property. As a consequence, wear analysis is not limited to the evaluation of the effects of materials on wear behaviour. Wear analysis often enables the identification of nonmaterial solutions or nonmaterial elements in a solution to wear problems. For example, changes in or recommendations for contact geometry, roughness, tolerance and so on are often the results of a wear analysis. Originality/value The value of the work lies in the utility of the results obtained to researchers and users of the EN8, EN9 and EN24 material for their components.


2004 ◽  
Vol 126 (2) ◽  
pp. 204-212 ◽  
Author(s):  
Rong Liu ◽  
Matthew X. Yao ◽  
Xijia Wu

Two cobalt-based superalloys containing 1.6% and 2% carbon respectively were studied, with the emphasis on the influence of the carbon content on their microstructures, wear resistance, and mechanical properties. Phase formation and transformation in the microstructures were analyzed using metallographic, X-ray diffraction, and differential scanning calorimetry techniques. Wear resistance, tensile and fatigue behaviors of the alloys were investigated on a pin-on-disc tribometer, MTS machine and rotating-bending machine, respectively. It is found that the wear resistance was increased significantly with the carbon content. The mechanical properties of the alloys are also influenced by the carbon content, but the impact is not so significant as on the wear resistance. It was observed that the carbon content increased the yielding strength and fatigue strength, but decreased the fracture stress and fracture strain.


Author(s):  
Mohammed Asif Kattimani ◽  
D. H. Pachchinavar ◽  
Bhimanagouda Patil

Nowadays, Polymer composites are frequently used for engineering applications such as aerospace, automotive and marine industries. The present research is on evaluation of wear properties of epoxy resin composite fabricated using alumina (Al2O3) in 5wt% and Silicon Carbide (SiC) in 5-15 wt% in steps of 5 wt% as fillers for testing purpose. The tribological properties such as dry sliding wear characteristics have been evaluated by conducting wear tests using Pin-on-Disc wear testing setup for sliding speed (200/300/400 rpm) and sliding load (20/30/40 N). The wear properties are analyzed using Taguchi’s Design of Experiments and Analysis of Variance (ANOVA) techniques. From the statistical analysis it is found that the 15wt% of SiC is major factor influencing the wear resistance of the composite material. Finally regression analysis has been carried out to build regression model to predict the wear rate of the composite material under different sliding conditions.


Author(s):  
Shivanna Shivanna ◽  
Sameer S Kulkarni ◽  
Samarth C ◽  
Sagar R ◽  
Sanil K R

Metal matrix composite (MMC’s) are very much familiar in the field like automobile and aerospace industries owing to their excellent wear and mechanical properties . The fundamental aim of this paper is to augment cognizance amongst the researchers and to attract their consideration towards the present approach to treat with the cryogenic usage for the nonferrous metals. In this writing it is endeavor to deliver the examination findings of character of cryogenic usage on Wear Properties of Al356-ZrSiO4 Particulate Reinforced metal matrix Composites adapted by Stir Casting technique. The amount of reinforcement is changed from 0 to 12wt% in track of 3 %. The ready composites are exposed to wear testing as per ASTM standards using pin on disc machine .The hardness of the composites was found to augment with augment in reinforcement in the composite. The inference obtained discloses that as reinforcement content in the composites increment and execution of cryogenic usage to composite amended the wear resistance.


2021 ◽  
Vol 9 (11) ◽  
pp. 363-371
Author(s):  
G. Pathalinga Prasad ◽  
◽  
H.C. Chittappa ◽  
Madeva Nagaral ◽  
◽  
...  

This paper deals with the fabrication and evaluation of wear properties by introducing40 micron size B4C particulates into LM29 alloy matrix. LM29 alloy based metal matrix composites were prepared by stir casting method. 3, 6 and 9 wt. % of 40 micron sized B4C particulates were added to the base matrix. For each composite, the reinforcement particles were pre-heated to a temperature of 600 degree Celsius and then dispersed in steps of two into the vortex of molten LM29 alloy to improve wettability. The Micostructural study was done by using Scanning Electron Microscope (SEM), which revealed the uniform distribution of B4C particles in matrix alloy, EDS analysis confirmed the presence of B4C particles in the LM29 alloy matrix.A pin-on-disc wear testing machine was used to evaluate the wear loss of prepared specimens, in which a hardened EN32 steel disc was used as the counter face. The results revealed that the wear loss was increased with increase in normal load and sliding speed for all the specimens. The results also indicated that the wear loss of the LM29-B4C composites were lesser than that of the LM29 matrix. The worn surfaces and wear debris were characterized by SEM microanalysis.


Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5288
Author(s):  
Xiaoquan Wu ◽  
Daoda Zhang ◽  
Zhi Hu

The microstructural and wear properties of laser-cladding WC/Ni-based layer on Al–Si alloy were investigated by scanning electron microscope (SEM), X-ray diffraction (XRD), energy dispersive spectrometer (EDS) and wear-testing. The results show that, compared with the original specimen, the microhardness and wear resistance of the cladding layer on an Al–Si alloy were remarkably improved, wherein the microhardness of the layer achieved 1100 HV and the average friction coefficient of the layer was barely 0.14. The mainly contributor to such significant improvement was the generation of a WC/Ni-composite layer of Al–Si alloy during laser cladding. Two types of carbides, identified as M7C3 and M23C6, were found in the layer. The wear rate of the layer first increased and then decreased with the increase in load; when the load was 20 N, 60 N and 80 N, the wear rate of layer was1.89 × 10−3 mm3·m−1, 3.73 × 10−3 mm3·m−1 and 2.63 × 10−3 mm3·m−1, respectively, and the average friction coefficient (0.14) was the smallest when the load was 60 N.


2017 ◽  
Vol 65 (2) ◽  
pp. 149-154 ◽  
Author(s):  
C. F. John ◽  
R. C. Paul ◽  
S. C. E. Singh ◽  
T. Ramkumar

Abstract High-energy mechanical alloying method was used to prepare Al-12Si-xZrC (x = 0, 5, 10, 15 wt. %) nanocomposites. Cylindrical preforms were prepared with an initial preform density of 89% by using a suitable die and punch assembly. The preforms were sintered in a muffle furnace with an inert gas atmosphere at a temperature of 550°C, followed by cooling until room temperature has been attained. Scanning electron microscope (SEM) and X-ray diffraction (XRD) techniques were used to characterize the composites. Pin-on-disc wear testing machine was used to determine the tribological properties of the prepared composites. The results show that the wear loss reduced with increasing the reinforcement content and coefficient of friction increases gradually.


2019 ◽  
Vol 13 (3) ◽  
pp. 5441-5454
Author(s):  
I. S. Othman ◽  
M. A. F. M. M. Azam ◽  
M. F. A. Bakar ◽  
M. S. Kasim ◽  
T. A. Rahman ◽  
...  

The main purpose of this research is to investigate the effect of various ball milling duration on the surface morphology, hardness and wear properties of nickel- quarry dust (Ni-QD) composite coating on aluminium alloy 6061 (AA6061) substrate. Ni-QD composite coatings were deposited on zincated AA6061 substrate by using electrodeposition technique. The quarry dust particles were prepared by ball milling process at 5, 10, 15 and 20 hours. Later, the quarry dust particles were added to nickel citrate bath at 50 g/l for electrodeposition of Ni-QD composite coating. The electrodeposition process was carried out for 1 hour at 40º C, under the current density of 3 A/dm2. X-ray Fluorescence (XRF), X-ray Diffraction (XRD) and scanning electron microscope (SEM) analyses were carried out in order to investigate the influence of ball milling duration on the prepared quarry dust as well as the produced composite coating. In addition, microhardness and wear testing of Ni-QD composite coatings were also performed in this study. The microhardness values of the nickel composite coatings using ball milled quarry dust are higher than using crushed quarry dust. The microhardness values for all nickel composite coatings produced from crushed and ball milled quarry dust increases from 190.6 to 282.2. The increase in microhardness values is due to the high density of quarry dust in the electrolyte. The damage of the wear scar was improved, as the ball milling duration increases from 0 to 20 hours.


2000 ◽  
Vol 41 (4-5) ◽  
pp. 295-300 ◽  
Author(s):  
F. Murdoch ◽  
P.G. Smith

The deposition of manganese within a biofilm growing on the surface of high-density polyethlene (HDPE) and polyvinychloride (PVC) was studied over a period of four months. The manganese rich water used in the study was inoculated with a manganese oxidising Pseudomonas spp. The level of Mn2+ in the water was monitored and was found to decrease as the biofilm formation increased. This was confirmed by energy dispersive X-ray spectroscopy (EDS) analysis which showed the detection of manganese was dependent on the presence of a biofilm. After two months a 100% removal of Mn2+ was observed in all the flasks inoculated by the Pseudomonas spp. and manganese micro-nodules, the formation of which were reported in Murdoch and Smith (1999), were being formed in large clusters across the surfaces of both the HDPE and PVC. The manganese peak area from the EDS spectrum analysis of the micro-nodules was significantly larger than was measured in the biofilm when these micro-nodules were absent. The scanning confocal laser microscope (SCLM) images of three-week samples showed high bacterial activity around areas where manganese micro-nodules were starting to form on the pipe surface.


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