scholarly journals Measurement of Metal Velocity in Sand Casting during Mold Filling

Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1079 ◽  
Author(s):  
Sama ◽  
MacDonald ◽  
Voigt ◽  
Manogharan

Melt turbulence during mold filling is detrimental to the quality of sand castings. In this research study, the authors present a novel method of embedding Internet of Things (IoT) sensors to monitor real-time melt flow velocity in sand molds during metal casting. Cavities are incorporated in sand molds to position the sensors with precise registration. Capacitive and magnetic sensors are embedded in the cavities where melt flow velocity is calculated by using an oscillator, the frequency of which is sensitive to changes in the close field permittivity, and change in magnetic flux, respectively. Their efficiency is investigated by integrating the sensors into 3D sand-printing (3DSP) molds for conical-helix and straight sprue configurations to measure flow velocities for aluminum alloy 319. Experimental melt flow velocities are within 5% of estimations from computational simulations. A major benefit of 3DSP is the geometrical freedom for complex gating systems necessary to reduce turbulence and access to mold volume for sensor integration during 3DSP processing. Findings from this study establish the opportunity of embedding IoT sensors in sand molds to monitor metal velocity in order to validate simulation results (2–5% error), compare gating systems performance, and improve foundry practice of manual pouring as a quality control system.

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Ha Min Son ◽  
Wooho Jeon ◽  
Jinhyun Kim ◽  
Chan Yeong Heo ◽  
Hye Jin Yoon ◽  
...  

AbstractAlthough computer-aided diagnosis (CAD) is used to improve the quality of diagnosis in various medical fields such as mammography and colonography, it is not used in dermatology, where noninvasive screening tests are performed only with the naked eye, and avoidable inaccuracies may exist. This study shows that CAD may also be a viable option in dermatology by presenting a novel method to sequentially combine accurate segmentation and classification models. Given an image of the skin, we decompose the image to normalize and extract high-level features. Using a neural network-based segmentation model to create a segmented map of the image, we then cluster sections of abnormal skin and pass this information to a classification model. We classify each cluster into different common skin diseases using another neural network model. Our segmentation model achieves better performance compared to previous studies, and also achieves a near-perfect sensitivity score in unfavorable conditions. Our classification model is more accurate than a baseline model trained without segmentation, while also being able to classify multiple diseases within a single image. This improved performance may be sufficient to use CAD in the field of dermatology.


Author(s):  
Peter Marvin Müller ◽  
Niklas Kühl ◽  
Martin Siebenborn ◽  
Klaus Deckelnick ◽  
Michael Hinze ◽  
...  

AbstractWe introduce a novel method for the implementation of shape optimization for non-parameterized shapes in fluid dynamics applications, where we propose to use the shape derivative to determine deformation fields with the help of the $$p-$$ p - Laplacian for $$p > 2$$ p > 2 . This approach is closely related to the computation of steepest descent directions of the shape functional in the $$W^{1,\infty }-$$ W 1 , ∞ - topology and refers to the recent publication Deckelnick et al. (A novel $$W^{1,\infty}$$ W 1 , ∞ approach to shape optimisation with Lipschitz domains, 2021), where this idea is proposed. Our approach is demonstrated for shape optimization related to drag-minimal free floating bodies. The method is validated against existing approaches with respect to convergence of the optimization algorithm, the obtained shape, and regarding the quality of the computational grid after large deformations. Our numerical results strongly indicate that shape optimization related to the $$W^{1,\infty }$$ W 1 , ∞ -topology—though numerically more demanding—seems to be superior over the classical approaches invoking Hilbert space methods, concerning the convergence, the obtained shapes and the mesh quality after large deformations, in particular when the optimal shape features sharp corners.


2020 ◽  
Vol 41 (Supplement_2) ◽  
Author(s):  
A Zagatina ◽  
M Novikov ◽  
N Zhuravskaya ◽  
V Balakhonov ◽  
S Efremov ◽  
...  

Abstract Background Stenosis of a coronary artery results in an increase in flow velocity in the pathologic segment. Effective grafting should decrease the stenotic native coronary velocity according to hemodynamic law. The range of decreased velocity before and after cardiac surgery can hypothetically reflect the effectiveness of a graft. The aim of the study is to determine if measuring coronary flow velocity changes during coronary artery bypass grafting (CABG) can predict intraoperative myocardial infarction. Methods One hundred sixty-six (166) consecutive patients (121 men, 64±9 years old) referred for cardiac surgery, were prospectively included in the study. A standard basic perioperative transesophageal echocardiography (TEE) examination was performed with additional scans of the left main, left anterior descending (LAD), and circumflex (LCx) arteries' proximal segments. Measurements of coronary flow velocities were performed before and after grafting in the same sites of the arteries. The maximal value of cardiac troponin I (cTnI) after CABG and the additive criteria were accounted for in the analysis as it is described in the expert consensus document for Type 5 myocardial infarction (MI) definition. Results One hundred sixty-three patients (98%) had arterial hypertension, 28 patients (17%) had diabetes mellitus, 35 patients (21%) were currently smokers. The feasibility of coronary flow assessment during cardiac operations was 95%. Before grafting, the mean velocity in the left main artery was 91±49 cm/s, in LAD 101±35 cm/s, and in LCx 117±49 cm/s. There was a significant correlation between changes in coronary flow velocities during operation and the value of cTnI (R=0.34, p<0.0001). Ten patients met the criteria for Type 5 MI. There were no differences in age, body mass index, number of coronary arteries with stenoses, frequency of prior MI, ejection fraction or coronary flow velocity before surgery in patients with and without Type 5 MI. The group of patients with Type 5 MI had an increase in native artery velocities during surgery in comparison with patients without MI, who had a significant decrease in coronary flow velocity after grafting (30±48 vs. −10±30 cm/s; p<0.0006). Increases in native coronary velocities greater than 3 cm/s predicted Type 5 MI with 81% accuracy (sensitivity 88%, specificity 70%). Conclusion Coronary flow velocity assessment during cardiac surgery could predict an elevation of cardiac troponins and Type 5 MI. Funding Acknowledgement Type of funding source: None


Author(s):  
Mingliang Xu ◽  
Qingfeng Li ◽  
Jianwei Niu ◽  
Hao Su ◽  
Xiting Liu ◽  
...  

Quick response (QR) codes are usually scanned in different environments, so they must be robust to variations in illumination, scale, coverage, and camera angles. Aesthetic QR codes improve the visual quality, but subtle changes in their appearance may cause scanning failure. In this article, a new method to generate scanning-robust aesthetic QR codes is proposed, which is based on a module-based scanning probability estimation model that can effectively balance the tradeoff between visual quality and scanning robustness. Our method locally adjusts the luminance of each module by estimating the probability of successful sampling. The approach adopts the hierarchical, coarse-to-fine strategy to enhance the visual quality of aesthetic QR codes, which sequentially generate the following three codes: a binary aesthetic QR code, a grayscale aesthetic QR code, and the final color aesthetic QR code. Our approach also can be used to create QR codes with different visual styles by adjusting some initialization parameters. User surveys and decoding experiments were adopted for evaluating our method compared with state-of-the-art algorithms, which indicates that the proposed approach has excellent performance in terms of both visual quality and scanning robustness.


2021 ◽  
Vol 80 (Suppl 1) ◽  
pp. 1057.2-1057
Author(s):  
Y. Liu ◽  
Y. Huang ◽  
Q. Huang ◽  
S. Sun ◽  
Z. Ji ◽  
...  

Background:Exosomes in synovial fluid (SF) has a close relationship with the pathogenesis of rheumatiod arthritis. As a complex biological fluid, SF presents challenges for exosomes isolation using standard methods, such as ExoquickTM kit and ultracentrifugation.Objectives:The study aims to compared the quality of exosomes separated by ExoquickTM kit (TM), ExoquickTM kit+ExoquickTC kit (TM-TC), ultracentrifugation (UC) and TM-TC+UC(TM-TC-UC) from SF.Methods:Exosomes was separated by TM, TM-TC, UC and TM-TC-UC respectively. The size and concentrations of exosomes were detected by high sensitivity flow cytometry for nanoparticle analysis. Total protein and RNA were extracted from exosomes. SDS-PAGE was used to detect the protein distribution of exosomes. Western blot was used to examine the level of albumin and exosomes marker (TSG101 and CD81).Results:There was no statistic difference in the diameters of exosomes separated by the four methods. The concentrations of exosomes in TM, TM-TC, TM-TC-UC and UC were (5.65±0.93), (3.02±1.19), (1.67±0.25) and (4.61±0.73) *109Particles/mL. The protein concentrations of exosomes separated by the four methods were consistent with the concentrations of exosomes. SDS-PAGE showed that the protein distribution of exosomes separated by the four methods were different. Low levels of albumin were detected in TM-TC and TM-TC-UC, while high levels of albumin in TM and UC. Total RNA concentrations from exosomes in TM-TC was higher than other groups.Conclusion:TM-TC can be used to obtain higher quality exosomes from SF for the study of exosome-enriched components.References:[1]Helwa I, et al, A Comparative Study of Serum Exosome Isolation Using Differential Ultracentrifugation and Three Commercial Reagents. PloS one, 2017. 12(1): p. e0170628-e0170628.Figure 1.A: SDS-PAGE showed the protein distribution of exosomes; B: the detection of albumin, TSG101 and CD81 by western blot.Disclosure of Interests:None declared


2021 ◽  
Vol 13 (2) ◽  
pp. 320
Author(s):  
José P. Granadeiro ◽  
João Belo ◽  
Mohamed Henriques ◽  
João Catalão ◽  
Teresa Catry

Intertidal areas provide key ecosystem services but are declining worldwide. Digital elevation models (DEMs) are important tools to monitor the evolution of such areas. In this study, we aim at (i) estimating the intertidal topography based on an established pixel-wise algorithm, from Sentinel-2 MultiSpectral Instrument scenes, (ii) implementing a set of procedures to improve the quality of such estimation, and (iii) estimating the exposure period of the intertidal area of the Bijagós Archipelago, Guinea-Bissau. We first propose a four-parameter logistic regression to estimate intertidal topography. Afterwards, we develop a novel method to estimate tide-stage lags in the area covered by a Sentinel-2 scene to correct for geographical bias in topographic estimation resulting from differences in water height within each image. Our method searches for the minimum differences in height estimates obtained from rising and ebbing tides separately, enabling the estimation of cotidal lines. Tidal-stage differences estimated closely matched those published by official authorities. We re-estimated pixel heights from which we produced a model of intertidal exposure period. We obtained a high correlation between predicted and in-situ measurements of exposure period. We highlight the importance of remote sensing to deliver large-scale intertidal DEM and tide-stage data, with relevance for coastal safety, ecology and biodiversity conservation.


2013 ◽  
Vol 762 ◽  
pp. 261-265 ◽  
Author(s):  
Tanya I. Cherkashina ◽  
Igor Mazur ◽  
Sergey A. Aksenov

Numerical and physical simulation on model samples can provide data for various aspects of metal forming, without resorting to time-consuming and costly full-scale tests. This paper presents examples of modeling of the deformation of a slab with a liquid core. The use of soft reduction can enhance the homogeneity of the structure, which improves the quality of cast billets. Mathematical modeling is described here where the fluid layer is taken into account by the influence of boundary conditions in the crust in the form of ferrostatic pressure, which allows calculation of the intensity of deformation, total deformation and strain. It also provides a novel method for studying the process of soft reduction. It is based on a physical model of the slab consisting of a closed solid shell made of a calibrated lead shot and the Wood's alloy. To simulate the liquid molten metal, the interior of the shell is filled with gelatin. This approach can be applied to further studies on deformation processes and the penetration of deformation into complex metallic systems.


1997 ◽  
Vol 134 (4) ◽  
pp. 557-561
Author(s):  
KATSUHIRO NAKAYAMA

Miocene subtidal sandwave deposits in southwest Japan were influenced by periodic flow and steady flow. The sandwave deposits can be divided into five units, based on lithofacies and thickness. In order of accretion, unit 1 consists of unidirectional sand bedforms without mud drapes, unit 2 of unidirectional sand bedforms with thin, discontinuous mud drapes, unit 3 of bidirectional sand bedforms with thin continuous mud drapes, and units 4 and 5 of relatively thinner and smaller bidirectional sand bedforms with continuous mud drapes. The thickness of units 1 to 3 increase progressively to 2.6 m, and units 4 to 5 subsequently decrease from 2.0 to 1.0 m. Variations between the units are due to differing combinations of periodic and steady flow velocities. Palaeoflow velocity is estimated from grain size and unit thickness. Depth-mean velocities of steady flow components gradually decrease from 0.72 ms−1 to 0.16 ms−1 with unit accumulation.


2013 ◽  
Vol 805-806 ◽  
pp. 688-692
Author(s):  
Xin Fang ◽  
Xue Liang Huang ◽  
Yan Zhu

Nowadays, there are various devices to detect the power quality of AC grid, where uncertainty of voltage deviation is an important parameter to investigate the power quality. National standards specify several sinusoidal waveforms to detect it, usually implemented into the detecting devices. But these waveforms are not enough and a novel method of detecting measurement uncertainty of voltage deviation is proposed in this paper. A series of detection waveforms are designed using this method. The simulation results verify that the method is available to measure uncertainty of voltage deviation more accurately. Moreover, it can be used to justify whether the basic measurement time interval of voltage deviation meets IEC standard requirements.


2013 ◽  
Vol 59 (214) ◽  
pp. 315-326 ◽  
Author(s):  
A. Richter ◽  
D.V. Fedorov ◽  
M. Fritsche ◽  
S.V. Popov ◽  
V.Ya. Lipenkov ◽  
...  

AbstractRepeated Global Navigation Satellite Systems (GNSS) observations were carried out at 50 surface markers in the Vostok Subglacial Lake (East Antarctica) region between 2001 and 2011. The horizontal ice flow velocity vectors were derived with accuracies of 1 cm a−1 and 0.5°, representing the first reliable information on ice flow kinematics in the northern part of the lake. Within the lake area, ice flow velocities do not exceed 2 m a−1. The ice flow azimuth is southeast in the southern part of the lake and turns gradually to east-northeast in the northern part. In the northern part, as the ice flow enters the lake at the western shore, the velocity decreases towards the central lake axis, then increases slightly past the central axis. In the southern part, a continued acceleration is observed from the central lake axis across the downstream grounding line. Based on the observed flow velocity vectors and ice thickness data, mean surface accumulation rates are inferred for four surface segments between Ridge B and Vostok Subglacial Lake and show a steady increase towards the north.


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