scholarly journals Cleaner Recycling of Spent Lead-Acid Battery Paste and Co-Treatment of Pyrite Cinder via a Reductive Sulfur-Fixing Method for Valuable Metal Recovery and Sulfur Conservation

Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 911 ◽  
Author(s):  
Yun Li ◽  
Shenghai Yang ◽  
Pekka Taskinen ◽  
Yongming Chen ◽  
Chaobo Tang ◽  
...  

This study proposes a cleaner lead-acid battery (LAB) paste and pyrite cinder (PyC) recycling method without excessive generation of SO2. PyCs were employed as sulfur-fixing reagents to conserve sulfur as condensed sulfides, which prevented SO2 emissions. In this work, the phase transformation mechanisms in a PbSO4-Na2CO3-Fe3O4-C reaction system were studied in detail. Furthermore, the co-treatment of spent LAB and PyCs was conducted to determine the optimal recycling conditions and to detect the influences of different processing parameters on lead recovery and sulfur fixation. In addition, a bench-scale experiment was carried out to confirm the feasibility and reliability of this novel process. The results reveal that the products were separated into three distinct layers: slag, ferrous matte, and crude lead. 98.3% of lead and 99% of silver in the feed materials were directly enriched in crude lead. Crude lead with purity of more than 98 wt.% (weight percent) was obtained by a one-step extraction. Lead contents in the produced matte and slag were below 2.7 wt.% and 0.6 wt.%, respectively. At the same time, 99.2% total sulfur was fixed and recovered.

PeerJ ◽  
2018 ◽  
Vol 6 ◽  
pp. e5238 ◽  
Author(s):  
Yongxi Ma ◽  
Shuao Yu ◽  
Juanli Wang ◽  
Wei Yu

Background China has the largest lead–acid battery (LAB) industry and market around the world, and this situation causes unavoidable emissions of Pb and other pollutants. Methods On the basis of a field survey on a starting–lighting–ignition (SLI) LAB plant in Zhejiang Province, this study applies life cycle assessment (LCA) and life cycle costing (LCC) methods to assess the environmental impacts and environment-related costs derived from the LAB industry during the life phases, including material preparation, battery assembly, transportation, and regeneration of the plant. Results Material preparation and regeneration phases contribute 3.4 and 42.2 g to Pb emission, respectively, and result in 3.29 × 108 CHY of environmental cost for each function unit (1 KVA h LAB capacity). The material preparation phase is the largest mass contributor to global warming potential (GWP, 97%), photo-chemical oxidation potential (POCP, 88.9%), and eutrophication potential (EP, 82.5%) and produces 2.68 × 108 CHY of environmental cost. Discussion Decision makers in the Chinese LAB industry should replace the pyrogenic process in smelting with the use of clean energy, increase the lead recovery rate while producing the same capacity of LABs, and develop new technologies to reduce heavy metal emission, especially in the regeneration phase.


2018 ◽  
Vol 52 (4) ◽  
pp. 2235-2241 ◽  
Author(s):  
Kang Liu ◽  
Jiakuan Yang ◽  
Sha Liang ◽  
Huijie Hou ◽  
Ye Chen ◽  
...  

2009 ◽  
Vol 96 (1-2) ◽  
pp. 123-131 ◽  
Author(s):  
M. Volpe ◽  
D. Oliveri ◽  
G. Ferrara ◽  
M. Salvaggio ◽  
S. Piazza ◽  
...  

2012 ◽  
Vol 217-218 ◽  
pp. 452-456 ◽  
Author(s):  
C. Soundarrajan ◽  
A. Sivasankar ◽  
S. Maruthamuthu ◽  
A. Veluchamy

2013 ◽  
Vol 12 (11) ◽  
pp. 2175-2182 ◽  
Author(s):  
Jiakuan Yang ◽  
Xinfeng Zhu ◽  
Lei Li ◽  
Jianwen Liu ◽  
Ramachandran Vasant Kumar

1995 ◽  
Vol 30 (2) ◽  
pp. 299-304 ◽  
Author(s):  
Cameron D. Skinner ◽  
Eric D. Salin

Abstract Soil lead levels were determined on and around a former battery manufacturing site. Lead concentrations ranging from 120 ppm to 5.1’ were found. The highest concentrations were found close to the factory site. When it was possible to obtain samples over a continuous depth range, it was found that lead concentration decreased with depth and that it increased above underground foundations.


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