scholarly journals Investigation of the Temperature-Related Wear Performance of Hard Nanostructured Coatings Deposited on a S600 High Speed Steel

Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 332 ◽  
Author(s):  
Eleonora Santecchia ◽  
Marcello Cabibbo ◽  
Abdel Hamouda ◽  
Farayi Musharavati ◽  
Anton Popelka ◽  
...  
Keyword(s):  
Physical Vapor Deposition ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Hard Coatings ◽  
Wear Performance ◽  
Metal Machining ◽  
Pin On Disc ◽  
The Coefficient Of Friction ◽  
Orthopedic Prosthesis

Thin hard coatings are widely known as key elements in many industrial fields, from equipment for metal machining to dental implants and orthopedic prosthesis. When it comes to machining and cutting tools, thin hard coatings are crucial for decreasing the coefficient of friction (COF) and for protecting tools against oxidation. The aim of this work was to evaluate the tribological performance of two commercially available thin hard coatings deposited by physical vapor deposition (PVD) on a high speed tool steel (S600) under extreme working conditions. For this purpose, pin-on-disc wear tests were carried out either at room temperature (293 K) or at high temperature (873 K) against alumina (Al2O3) balls. Two thin hard nitrogen-rich coatings were considered: a multilayer AlTiCrN and a superlattice (nanolayered) CrN/NbN. The surface and microstructure characterization were performed by optical profilometry, field-emission gun scanning electron microscopy (FEGSEM), and energy dispersive spectroscopy (EDS).

INFLUENCE OF NITROGEN FLOW RATE ON FRICTION COEFFICIENT AND SURFACE ROUGHNESS OF TiN COATINGS DEPOSITED ON TOOL STEEL USING ARC METHOD

2007 ◽  
Vol 14 (05) ◽  
pp. 1007-1013 ◽  
Author(s):  
ESAH HAMZAH ◽  
ALI OURDJINI ◽  
MUBARAK ALI ◽  
PARVEZ AKHTER ◽  
MOHD RADZI HJ. MOHD TOFF ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Tool Steel ◽  
Flow Rate ◽  
Physical Vapor Deposition ◽  
Gas Flow ◽  
Cutting Tools ◽  
Gas Flow Rate ◽  
Pin On Disc ◽  
The Coefficient Of Friction

In the present study, the effect of various N 2 gas flow rates on friction coefficient and surface roughness of TiN -coated D2 tool steel was examined by a commercially available cathodic arc physical vapor deposition (CAPVD) technique. A Pin-on-Disc test was carried out to study the Coefficient of friction (COF) versus sliding distance. A surface roughness tester measured the surface roughness parameters. The minimum values for the COF and surface roughness were recorded at a N 2 gas flow rate of 200 sccm. The increase in the COF and surface roughness at a N 2 gas flow rate of 100 sccm was mainly attributed to an increase in both size and number of titanium particles, whereas the increase at 300 sccm was attributed to a larger number of growth defects generated during the coating process. These ideas make it possible to optimize the coating properties as a function of N 2 gas flow rate for specific applications, e.g. cutting tools for automobiles, aircraft, and various mechanical parts.

MACRODROPLET REDUCTION AND GROWTH MECHANISMS IN CATHODIC ARC PHYSICAL VAPOR DEPOSITION OF TiN FILMS

2008 ◽  
Vol 15 (05) ◽  
pp. 653-659 ◽  
Author(s):  
MUBARAK ALI ◽  
ESAH HAMZAH ◽  
TAHIR ABBAS ◽  
MOHD RADZI HJ. MOHD TOFF ◽  
ISHTIAQ A. QAZI
Keyword(s):  
Vapor Deposition ◽  
Metal Ion ◽  
Physical Vapor Deposition ◽  
High Speed ◽  
Gas Flow ◽  
High Speed Steel ◽  
Hard Coatings ◽  
Growth Mechanisms ◽  
Tin Coatings ◽  
Cathodic Arc

Cathodic arc physical vapor deposition (CAPVD) a technique used for the deposition of hard coatings for tooling applications has many advantages. The main drawback of this technique is the formation of macrodroplets (MDs) during deposition resulting in films with rougher morphology. The MDs contamination and growth mechanisms was investigated in TiN coatings over high-speed steel, as a function of metal ion etching, substrate bias, and nitrogen gas flow rate; it was observed that the latter is the most important factor in controlling the size and number of the macrodroplets.

scholarly journals Análisis del Mecanizado en herramientas de acero rápido recubiertas con nitruro de vanadio

Respuestas ◽  
2016 ◽  
Vol 21 (2) ◽  
pp. 103
Author(s):  
Jesús David Villarreal-López ◽  
William Arnulfo Aperador-Chaparro ◽  
Jairo Rafael Cortes-Lizarazo
Keyword(s):  
Magnetron Sputtering ◽  
Physical Vapor Deposition ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Cutting Parameters ◽  
Vanadium Nitride ◽  
Similar Data ◽  
Coated Tools

Mediante la técnica de deposición física fase vapor (PVD) usando el método por magnetrón sputtering, se logró el recubrimiento en forma de monocapas de nitruro de vanadio sobre herramientas de acero rápido ASSAB 17® usados para el mecanizado por arranque de viruta en probetas de acero UNS G1020 para operaciones de cilindrado. Se realizaron cambios progresivos en los parámetros de corte tomando datos de temperatura sobre la herramienta, la probeta y el material removido para su posterior análisis y comparación con los datos obtenidos del mismo proceso realizado con herramientas sin ningún recubrimiento. Subsiguientemente se hizo la caracterización morfológica del recubrimiento mediante microscopio electrónico de barrido a las herramientas de corte. Se cuantificó la rugosidad de cada pobreta, característica fundamental para observar el aumento de la vida útil de la herramienta de corte y la reducción en los tiempos y costos de producción. Los resultados fueron contundentes, justificados en el incremento del desempeño en el arranque de material, mejor transferencia energética en el corte superior acabado superficial en las probetas.Palabras clave: Herramienta, mecanizado, vida útil.AbstractUsing the physical vapor deposition (PVD) technique with magnetron sputtering, we achieved monolayer-coating with vanadium nitride on ASSAB 17TM high speed steel tools used for machining UNS G1020 steal probes in turning operations by chip removal. We performed progressive changes in the cutting parameters, recording data related to temperature of the cutting tool, the graduated cylinder and the removed material for later analysis and comparison with similar data from the process performed with non-coated tools. Subsequently the morphologic characterization of the coating was carried out using scan electron microscope on the cutting tools. Graduate cylinder roughness was quantified to observe the lifetime extension and reduction of production cost reduction derived from the use of coated tools. The results were conclusive, justified in the increased performance in material removal, enhanced energetic transfer during cut and improved surface finished in the probes.Keywords: tool, machining; useful life.

Improvement of the interfacial integrity of (Ti,Al)N hard coatings deposited on high speed steel cutting tools

1999 ◽  
Vol 120-121 ◽  
pp. 388-394 ◽  
Author(s):  
D.-Y Wang ◽  
C.-L Chang ◽  
K.-W Wong ◽  
Y.-W Li ◽  
W.-Y Ho
Keyword(s):  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Hard Coatings ◽  
Steel Cutting

Study of the use of wear maps for assessing machining performance

2009 ◽  
Vol 223 (9) ◽  
pp. 1097-1105 ◽  
Author(s):  
S I Jaffery ◽  
P T Mativenga
Keyword(s):  
Tool Wear ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Cutting Conditions ◽  
Machining Performance ◽  
Wear Performance ◽  
Cutting Velocity ◽  
Wear Maps ◽  
New Evidence

The method of using wear maps in assessing tool wear over a range of cutting conditions was presented by Lim et al. in 1993 for turning steel using high-speed steel (HSS) tools. Since then this approach has rarely been studied or critically reviewed. The use of reliable wear maps can aid in assessing the wear rate and wear mechanism of cutting tools over a feed rate to cutting velocity plane. The focus of this paper is on improving the integrity of such wear maps. Unified cutting tests were undertaken to explore the effect of two different grades of carbide tooling on wear performance within a range of recommended cutting conditions. The methodology for developing such maps, as well as the underlying assumptions, was critically reviewed in light of two new wear maps created for different carbide grades. Additionally, by utilising energy dispersive X-ray (EDX) analysis and wear patterns, the paper presents new evidence in support of mechanisms responsible for the safety zone. Understanding the wear mechanisms in the low tool wear zone is important for developing extended life tooling.

Steigerung der Ressourceneffizienz bei HSS-Fräsern/Increase of resource-efficiency of high-speed steel end mills - Increasing productivity of HSS-tools by adjusting micro geometry and coating

2018 ◽  
Vol 108 (01-02) ◽  
pp. 58-64
Author(s):  
G. Erkens ◽  
B. Richter ◽  
T. Grove ◽  
B. Prof. Denkena
Keyword(s):  
Tungsten Carbide ◽  
High Speed ◽  
Cutting Tools ◽  
Tool Material ◽  
High Speed Steel ◽  
Resource Efficiency ◽  
Hard Coatings ◽  
Tool Materials ◽  
End Mills ◽  
Increase In Productivity

Der Schneidstoff HSS (high-speed steel) ist neben den Hartmetallen industriell hoch relevant. Optimierungen der Werkzeuge erfolgten in den letzten beiden Jahrzehnten fast ausschließlich im Bereich des Hartmetalls und anderer hochharter Schneidstoffe. Eine angepasste Mikrogeometrie in Kombination mit multifunktionellen Schichten ermöglicht auch für Hochleistungsschnellarbeitsstahl eine deutliche Steigerung der Produktivität und somit der Ressourceneffizienz.   Apart from tungsten carbide, the tool material high-speed steel (HSS) is widely used in industry, although optimizations of cutting tools have been carried out almost exclusively for tungsten carbide and other superhard tool materials in the last two decades. However, by optimizing the micro-geometry in combination with innovative multi-functional hard-coatings, high-speed steel tools also lead to a significant increase in productivity and resource efficiency.

UNS T11310

Alloy Digest ◽  
1988 ◽  
Vol 37 (5) ◽  
Keyword(s):  
Physical Properties ◽  
Tensile Properties ◽  
Tool Steel ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
General Purpose ◽  
Steel Mills

Abstract UNS No. T11310 is the high vanadium type of molybdenum high-speed steel. It is a deep-hardening steel and offers high cutting ability and excellent finishing properties. It is a general-purpose steel for cutting tools and is used in such applications as taps, lathe tools and reamers. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on heat treating and machining. Filing Code: TS-490. Producer or source: Tool steel mills.

ELECTRITE COBALT

Alloy Digest ◽  
1960 ◽  
Vol 9 (2) ◽  
Keyword(s):  
Fracture Toughness ◽  
Physical Properties ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
Heavy Duty ◽  
Steel Company

Abstract ELECTRITE COBALT is a 5% cobalt type high-speed steel recommended for heavy duty cutting tools. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, and machining. Filing Code: TS-89. Producer or source: Latrobe Steel Company.

GUTERL M-2

Alloy Digest ◽  
1981 ◽  
Vol 30 (9) ◽  
Keyword(s):  
Physical Properties ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
General Purpose ◽  
Good Resistance ◽  
Special Steel ◽  
Steel Corporation ◽  
Circular Saws

Abstract GUTERL M-2 is a molybdenum-tungsten type of high-speed steel with fairly good resistance to decarburization. It is a general-purpose high-speed steel and it provides excellent resistance to abrasion and shock. It is used widely for cutting tools. Among its many applications are hack saws, circular saws, lathe tools, gear cutters, planer tools and wood knives. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming, heat treating, machining, and joining. Filing Code: TS-387. Producer or source: Guterl Special Steel Corporation.

VASCO 8-N-2

Alloy Digest ◽  
1979 ◽  
Vol 28 (7) ◽  
Keyword(s):  
Fracture Toughness ◽  
Physical Properties ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
General Purpose

Abstract VASCO 8-N-2 is a molybdenum high-speed steel containing a low percentage of tungsten. It can be used successfully for a variety of cutting tools; in fact, it is a general-purpose high-speed steel. Its composition represents the first molybdenum high-speed steel to be manufactured and find practical use in the field of cutting tools. Its many uses include drills, milling cutters, lathe tools, blanking dies and special shear blades. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, and machining. Filing Code: TS-351. Producer or source: Teledyne Vasco.

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