scholarly journals Characterization of the Solid Particle Erosion of the Sealing Surface Materials of a Ball Valve

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 263
Author(s):  
Donghua Peng ◽  
Shaohua Dong ◽  
Zhiqiang Wang ◽  
Dongying Wang ◽  
Yinuo Chen ◽  
...  
Keyword(s):  
Erosion Rate ◽  
Cfd Simulation ◽  
Two Phase Flow ◽  
Simulation Analysis ◽  
Impact Angle ◽  
Ball Valve ◽  
Phase Flow ◽  
Two Phase ◽  
Valve Sealing ◽  
The Impact

The ball valve is an essential piece of equipment in an oil and gas pipeline. The sand particles transported through the pipeline can cause erosion and wear to the ball valve, thus causing it to fail, leading to serious safety hazards. In this paper, the self-designed erosion experiment method was combined with computational fluid dynamics (CFD), while the Euler-Lagrange method was also introduced to optimize the Oka erosion model and Ford particle-wall rebound model. The erosion mechanism and characteristics of the ball valve sealing surface in gas-solid two-phase flow were simulated, while the erosion condition of the specimen was analyzed and compared when exposed to different factors, such as different particle velocities, impact angle, particle size, and specimen materials. The experimental data conformed well to the CFD erosion simulation data, verifying the accuracy of the CFD simulation analysis. The results indicated that the worn surface was caused by various wear mechanisms, while a “stagnation zone” was identified at the center of the specimen. The maximum erosion area, which was U-shaped, was also located at the center. The erosion rate increased in conjunction with an increase in the particle velocity and size, both of which failed to affect the erosion pattern. The erosion rate initially increased, after which it decreased with the impact angle, reaching the maximum value at an impact angle of 30°. This paper summarizes the erosion failure mechanism and characteristics in gas–solid two-phase flow and provides both technical support and a theoretical basis for the on-site maintenance of essential vulnerable parts in the pipeline, such as ball valves.

scholarly journals Numerical and experimental studies of gas–liquid flow and pressure drop in multiphase pump valves

2020 ◽  
Vol 103 (3) ◽  
pp. 003685042094088
Author(s):  
Yi Ma ◽  
Minjia Zhang ◽  
Huashuai Luo
Keyword(s):  
Pressure Drop ◽  
Two Phase Flow ◽  
Volume Fraction ◽  
Test System ◽  
Ball Valve ◽  
Phase Flow ◽  
Two Phase ◽  
Pressure Drops ◽  
Disk Valve ◽  
Predicted Values

A numerical and experimental study was carried out to investigate the two-phase flow fields of the typical three valves used in the multiphase pumps. Under the gas volume fraction conditions in the range of 0%–100%, the three-dimensional steady and dynamic two-phase flow characteristics, pressure drops, and their multipliers of the ball valve, cone valve, and disk valve were studied, respectively, using Eulerian–Eulerian approach and dynamic grid technique in ANSYS FLUENT. In addition, a valve test system was built to verify the simulated results by the particle image velocimetry and pressure test. The flow coefficient CQ (about 0.989) of the disk valve is greater than those of the other valves (about 0.864) under the steady flow with a high Reynolds number. The two-phase pressure drops of the three valves fluctuate in different forms with the vibration of the cores during the dynamic opening. The two-phase multipliers of the fully opened ball valve are consistent with the predicted values of the Morris model, while those of the cone valve and disk valve had the smallest differences with the predicted values of the Chisholm model. Through the comprehensive analysis of the flow performance, pressure drop, and dynamic stability of the three pump valves, the disk valve is found to be more suitable for the multiphase pumps due to its smaller axial space, resistance loss, and better flow capacity.

Solid–liquid two-phase flow and erosion calculation of butterfly valves at small opening based on DEM method

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Benliang Xu ◽  
Zuchao Zhu ◽  
Zhe Lin ◽  
Dongrui Wang
Keyword(s):  
Peer Review ◽  
Two Phase Flow ◽  
Solid Particles ◽  
Phase Flow ◽  
Butterfly Valve ◽  
Two Phase ◽  
Content Type ◽  
Small Opening ◽  
Solid Liquid ◽  
The Impact

Purpose The study aims to decrease the effect of solid particles on a butterfly valve, which will cause seal failure and leakage, providing a reference for anti-wear design. Design/methodology/approach In this paper, computational fluid dynamics discrete element method (CFD-DEM) simulation was conducted to study the solid–liquid two-phase flow characteristics and erosion characteristics of a butterfly valve with a different opening. Findings Abrasion at 10% opening is affected by high-speed jets in upper and lower parts of the pipeline, where the erosion is intense. The impact of the jet on the upper part of 20% opening begins to weaken. With the top backflow vortex disappearing, the effect of lower jet is enhanced. Meanwhile, the bottom backflow vortex phenomenon is obvious, and the abrasion position moves downward. At 30% opening, the velocity is further weakened, and the circulation effect of lower flow channel is more obvious than that of the upper one. Originality/value It is the first time to use DEM to investigate the two-phase flow and erosion characteristics at a small opening of a butterfly valve, considering the effect of inter-particle collision. Therefore, this study carries on the thorough analysis and discussion. At the same opening degree, with increasing of the particle size, the abrasion of valve frontal surface increases when the size is less than 150 µm and decreases when it is greater than 150 µm. For the valve backflow surface, this boundary value becomes 200 µm. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0264/

Numerical and experimental investigation on the effect of the two-phase flow pattern on heat transfer of piston cooling gallery

2019 ◽  
Vol 20 (5) ◽  
pp. 507 ◽  
Author(s):  
Lijun Deng ◽  
Jian Zhang ◽  
Guannan Hao ◽  
Jing Liu
Keyword(s):  
Heat Transfer ◽  
Flow Pattern ◽  
Two Phase Flow ◽  
Unstable Wave ◽  
Fluid Viscosity ◽  
Phase Flow ◽  
Two Phase ◽  
Flow Process ◽  
The Impact ◽  
Piston Cooling

To study factors affecting the formation and conversion of two-phase flow pattern as well as the heat transfer of piston cooling gallery, a transient visual target test bench was set up to research the oscillatory flow characteristics in the cooling gallery under idle condition of the engine. The computational fluid dynamics (CFD) was employed while dynamic mesh technology, SST k–ω turbulence model and volume of fluid (VOF) two-phase flow model were applied to simulate the flow process of piston cooling gallery so as to predict the distribution pattern of two-phase flow. Simulation results were in good agreement with that experimentally obtained. It was observed that in the reciprocating movement of the piston, the action of two-phase flow oscillation was severe, forming some unstable wave flows and slug flows. Results show that under the same pipe diameter, the increase of fluid viscosity results in the decrease of amplitude and the increase of the liquid slugs number as well as the enhancement on heat transfer effect. In addition, it was revealed that injection pressure has little effect on the two-phase flow pattern. However, when the pressure is reduced, the change of the liquid phase is weakened and the locations of flow pattern transition move towards to the behind, thus the impact on the heat transfer is also faint.

Gas-Liquid Two-Phase Flow Detection Techniques Based on Internal and External Tube Differential Pressure Flowmeter

2014 ◽  
Vol 568-570 ◽  
pp. 363-369
Author(s):  
Li Li Pang ◽  
Han Chuan Dong ◽  
Yun Shi ◽  
Li De Fang
Keyword(s):  
Cfd Simulation ◽  
Two Phase Flow ◽  
Theoretical Models ◽  
Differential Pressure ◽  
Phase Flow ◽  
Two Phase ◽  
Modified Model ◽  
Detection Techniques ◽  
External Tube ◽  
Flow Detection

The gas-liquid two-phase flow exists widely in nature and in our daily life, to realize the phase flow does not separate online measurement has become an important subject in the study. Through CFD simulation experiment, the optimal structure of inner and outer tube differential pressure flowmeter prototype. Through the analysis of the experimental data, comparison of the classical theoretical models found high Chishlom prediction model error is minimum. Moisture the modified model, the relative error of measurement is better than in the range of experiment 5%.

CFD simulation of the two-phase flow for a falling film microreactor

2011 ◽  
Vol 54 (15-16) ◽  
pp. 3740-3748 ◽  
Author(s):  
Chii-Dong Ho ◽  
Hsuan Chang ◽  
Hsi-Jen Chen ◽  
Cheng-Liang Chang ◽  
Hsieh-Hsung Li ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Two Phase Flow ◽  
Phase Flow ◽  
Falling Film ◽  
Two Phase
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