scholarly journals Effect of Laser Peening on the Mechanical Properties of Aluminum Alloys Probed by Synchrotron Radiation and X-Ray Free Electron Laser

Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1490
Author(s):  
Yuji Sano ◽  
Kiyotaka Masaki ◽  
Koichi Akita ◽  
Kentaro Kajiwara ◽  
Tomokazu Sano

Synchrotron radiation (SR) and X-ray free electron laser (XFEL) are indispensable tools not only for the exploration of science but also for the evolution of industry. We used SR and XFEL to elucidate the mechanism and the effects of laser peening without coating (LPwC) which enhances the durability of metallic materials. X-ray diffraction (XRD) employing SR revealed that the residual stress (RS) in the top surface became compressive as the laser pulse irradiation density increased with appropriate overlapping of adjacent laser pulses. SR-based computed tomography (CT) was used to nondestructively reconstruct three-dimensional (3D) images of fatigue cracks in aluminum alloy, revealing that LPwC retarded crack propagation on the surface and inside of the sample. SR-based computed laminography (CL) was applied to friction stir welded (FSWed) aluminum alloy plates to visualize fatigue cracks propagating along the welds. The fatigue crack had complicated shape; however, it became a semi-ellipsoid once projected onto a plane perpendicular to the fatigue loading direction. Ultra-fast XRD using an XFEL was conducted to investigate the dynamic response of aluminum alloy to an impulsive pressure wave simulating the LPwC condition. The diffraction pattern changed from spotty to smooth, implying grain refinement or subgrain formation. Shifts in diffraction angles were also observed, coinciding with the pressure history of laser irradiation. The durations of the dynamic phenomena were less than 1 µs; it may be possible to use high-repetition lasers at frequencies greater than kHz to reduce LPwC processing times.

1995 ◽  
Vol 02 (04) ◽  
pp. 501-512 ◽  
Author(s):  
N.H. TOLK ◽  
J.T. MCKINLEY ◽  
G. MARGARITONDO

Synchrotron-radiation sources have become, since the late 1960’s, one of the fundamental experimental tools for surface and interface research. Only recently, however, a related type of photon sources - the free-electron lasers (FELs) — has begun to make important contributions to this field. For example, FELs have been used to reach unprecedented levels of accuracy and reliability in measuring semiconductor interface energy barriers. We review some of the present and proposed experiments that are made possible by the unmatched brightness and broad tunability of infrared FELs. Practical examples discussed in the review are supplied by our own programs at the Vanderbilt Free-Electron Laser. We also briefly analyze the possible future development of FELs and of their applications to surface and interface research, in particular, the possibility of x-ray FELs.


Author(s):  
Hiroyuki Tsuritani ◽  
Toshihiko Sayama ◽  
Yoshiyuki Okamoto ◽  
Takeshi Takayanagi ◽  
Masato Hoshino ◽  
...  

The reliability of solder joints on printed circuit boards (PCBs) is significantly affected by thermal fatigue processes due to downsizing and high density packaging in electronic components. Accordingly, there is a strong desire in related industries for development of a new nondestructive inspection technology to detect fatigue cracks appearing in these joints. The authors have applied the SP-μCT, a synchrotron radiation X-ray microtomography system, to the nondestructive observation of such cracks. However, for planar objects such as PCB substrates, reconstruction of CT images is difficult due to insufficient X-ray transmission along the parallel axis of the substrate. In order to solve this problem, a synchrotron radiation X-ray laminography system was developed to overcome the size limits of such specimens. In this work, this system was applied to the three-dimensional, nondestructive observation of thermal fatigue cracks in solder joints, for which X-ray CT inspection has been extremely difficult. The observed specimens included two typical joint structures formed using Sn-3.0Ag-0.5Cu solder: (1) a fine pitch ball grid array (FBGA) joint specimen in which an LSI package is connected to a substrate by solder bumps 360 μm in diameter, and (2) a die-attached specimen in which a 3 mm square ceramic chip is mounted on a substrate. The optical system developed for use in X-ray laminography was constructed to provide a rotation axis with a 30° tilt from the right angle to the X-ray beam, and to obtain X-ray projection images via the beam monitor. The same solder joints were observed successively using the laminography system at beamline BL20XU at SPring-8, the largest synchrotron radiation facility in Japan. In the FBGA type specimen, fatigue cracks were clearly observed to appear at the periphery of the joint interface, and to propagate gradually to the inner regions of the solder bumps as thermal cycling proceeded. In contrast, in the die-attached joint specimen, micro-cracks were observed to appear and propagate through the thin solder layer. An important observation was that these micro-cracks become interconnected prior to propagation of the main fatigue crack. The fatigue crack propagation lifetime was also estimated in both specimens by measuring the crack surface area and calculating the average crack propagation rate through the three-dimensional images. Consequently, the sectional images obtained by the laminography system clearly show the process of crack propagation due to thermal cyclic loading.


2015 ◽  
Vol 114 (9) ◽  
Author(s):  
Tomas Ekeberg ◽  
Martin Svenda ◽  
Chantal Abergel ◽  
Filipe R. N. C. Maia ◽  
Virginie Seltzer ◽  
...  

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