scholarly journals Initial Corrosion Behavior of 12Cr1MoV Steel in Thiosulfate-Containing Sodium Aluminate Solution

Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1283
Author(s):  
Jingjiu Yuan ◽  
Chaoyi Chen ◽  
Junqi Li ◽  
Bianli Quan ◽  
Yuanpei Lan ◽  
...  
Keyword(s):  
Corrosion Product ◽  
Corrosion Behavior ◽  
Corrosion Current ◽  
Sodium Aluminate ◽  
Corrosion Mechanism ◽  
Alumina Production ◽  
Aluminate Solution ◽  
Corrosion Product Film ◽  
Product Film ◽  
Corrosion Pits

When alumina is produced by the Bayer process with high-sulfur bauxite, the sulfur would strongly corrode the 12Cr1MoV steel made heat exchanger. This study investigated the initial corrosion behavior of the 12Cr1MoV steel exposed to a thiosulfate-containing sodium aluminate (TCSA) solution under the evaporation conditions of alumina production. The obtained corrosion rate equation is V = 6.306·t·exp(−0.71). As corrosion progressed, with the corrosion product film growing, the corrosion current density declines slowly, and the corrosion resistance of the steel is increased. At 1–3 days, the corrosion product film consisted of FeO, Fe2O3, and FeOOH. S2O32− lead to corrosion in local areas of the steel and pits appeared. AlO2− is transformed into Al(OH)3 and filled in the corrosion pits. At 4 and 5 days, Fe3O4 is generated in the outermost layer, and Al(OH)3 is shed from the corrosion pits. The corrosion mechanism of 12Cr1MoV steel in a TCSA solution is proposed based on the experimental results.

Growth of corrosion product film on 12Cr1MoV steel in sulfur-containing sodium aluminate solution

2019 ◽  
Vol 9 (8) ◽  
pp. 914-922 ◽  
Author(s):  
Jingjiu Yuan ◽  
Chaoyi Chen ◽  
Junqi Li ◽  
Bianli Quan ◽  
Linzhu Wang ◽  
...  
Keyword(s):  
Corrosion Rate ◽  
Corrosion Product ◽  
Electrochemical Impedance ◽  
Sodium Aluminate ◽  
Aluminate Solution ◽  
Corrosion Product Film ◽  
Sodium Aluminate Solution ◽  
Product Film ◽  
Film Layer ◽  
Sulfur Containing

The growth mechanism of product film on steel surface in sulfur-containing sodium aluminate solution was studied with relevance to processing of high-sulfur bauxite ores in Bayer process. Scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) were used to study the growth of corrosion product film on 12Cr1MoV steel in sodium aluminate solution containing 5 g/L S2– and 3 g/L S2O2– 3. Results indicated that the corrosion rate gradually decreased with increasing corrosion time (t). The fitted corrosion rate equation was V = 4.365t–0.809. The corrosion resistance was highest after 5 d. The growth evolution of the product film was divided into three stages: film formation, film conversion and film growth. The final corrosion product film comprised an inner film layer mainly composed of Fe3O4 and an outer film layer mainly composed of FeS, FeS2 and Fe2O3.

scholarly journals The Effect of Rare Earths Additions on the Microstructure and the Corrosion Behavior of Sn-0.7Cu-0.075Al Solder Alloy

Materials ◽  
2019 ◽  
Vol 12 (22) ◽  
pp. 3731 ◽  
Author(s):  
Wenchao Yang ◽  
Zaixiang Du ◽  
Shuyuan Yu ◽  
Yitai Li ◽  
Junli Feng ◽  
...  
Keyword(s):  
Solder Alloy ◽  
Corrosion Product ◽  
Corrosion Behavior ◽  
Current Density ◽  
Rare Earths ◽  
Corrosion Current ◽  
Corrosion Property ◽  
Vacuum Arc ◽  
Corrosion Product Film ◽  
Product Film

Sn-0.7Cu-0.075Al solder alloy adding with Ce and La had been successfully prepared by applying ball-milling and vacuum arc remelting. The influence of Ce and La on microstructure and corrosion behavior of Sn-0.7Cu-0.075Al solder alloy was investigated. The results showed that Ce (La)-containing solders had refined grains and obvious directional tendency due to the dispersive refiner (CeO2 and La2O3). Electrochemical potentiodynamic curves revealed three different stages of the reaction, including anodic and cathodic processes, prepassivation section, and stable passivation stages. The self-corrosion potential (Ecorr) of alloys with Ce and La addition were a little bit more negative, hardly making a difference on corrosion occurrence. However, the corrosion current density (Icorr) and passivation current density (Ip) decreased by two-thirds and one-half respectively, which indicated a better corrosion resistant after adding rare earths. The recorded micrographs of corroded surface at different polarized points witnessed the formation of corrosion product film both on prepassivation and passivation stage. Moreover, the cross section of corrosion product film showed the coarse, loose film in Sn-0.7Cu-0.075Al solder and adherent, compact film in Ce (La)-containing solders, which further indicated an excellent anti-corrosion property.

scholarly journals Effect of Weld and Surface Defects on the Corrosion Behavior of Nickel Aluminum Bronze in 3.5% NaCl Solution

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1227
Author(s):  
Xu Zhao ◽  
Yuhong Qi ◽  
Jintao Wang ◽  
Tianxiang Peng ◽  
Zhanping Zhang ◽  
...  
Keyword(s):  
Corrosion Product ◽  
Corrosion Behavior ◽  
Early Stage ◽  
Optical Microscope ◽  
Aluminum Bronze ◽  
Nickel Aluminum ◽  
Nacl Solution ◽  
Corrosion Product Film ◽  
Product Film ◽  
Nickel Aluminum Bronze

To study the effect of weld and defects on the corrosion behavior of nickel aluminum bronze (UNS C95810) in 3.5% NaCl solution, the weight loss, X-ray diffraction, optical microscope, scanning electron microscope and electrochemical test of the specimen with weld and defects were investigated. The results show that the presence of weld and defects increases the corrosion rate of bronze. Weld does not change the structure of the corrosion product film, but defects induce a lack of the protective outermost corrosion product in bronze. Weld makes the corrosion product film in the early stage more porous. Defects always produce an increase in the dissolution rate of the bronze.

Corrosion behavior of X80 pipeline steel in oilfield injection water in Eastern China

2021 ◽  
Vol 68 (5) ◽  
pp. 438-448
Author(s):  
Haoping Peng ◽  
Zhaolin Luan ◽  
Jun Liu ◽  
Yun Lei ◽  
Junxiu Chen ◽  
...  
Keyword(s):  
Corrosion Product ◽  
Corrosion Behavior ◽  
Pipeline Steel ◽  
Eastern China ◽  
Immersion Test ◽  
X80 Pipeline Steel ◽  
Content Type ◽  
Corrosion Product Film ◽  
Product Film ◽  
Injection Water

Purpose This paper aims to under the laboratory environment, the corrosion behavior of X80 pipeline steel in oilfield injection water in eastern China was studied by immersion test. Design/methodology/approach First, the corrosion product film was immersed in oilfield injection water and the effect on the corrosion behavior and the corrosion reaction mechanism were constantly observed during this period. The effect was displayed by potentiodynamic polarization curve and electrochemical impedance spectrums (EIS) measurements. Second, scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction were used to observe and test the corrosion product film immersed in the oilfield water for 30 days. Findings The results indicate that the tendency of metal corrosion becomes weaker at an early stage, but strengthened later, which means the corrosion rate is accelerating. Besides, it is indicated by impedance spectroscopy that with the decreasing of the capacitance arc radius, the reaction resistance is reducing in this progress. Meanwhile, the character of Warburg impedance could be found in EIS, which means that the erosional components are more likely to penetrate the product film to reach the matrix. The corrosion product is mainly composed of the inner Fe3O4 layer and outer shell layer, which contains a large number of calcium carbonate granular deposits. It is this corrosion under fouling that produces severe localized corrosion, forming many etch pits on the metal substrate. Originality/value The experiment chose the X80 steel, the highest-grade pipeline steel used in China, to conduct the static immersion test in the injection water coming from an oilfield in eastern China. Accordingly, the corrosion mechanism and the effect of corrosion product film on the corrosion of pipeline steel were analyzed and discussed.

Corrosion Behavior of Low-Alloy Steel in COT Upper Deck O2-CO2-SO2-H2S Moisture Environment

2013 ◽  
Vol 652-654 ◽  
pp. 916-922 ◽  
Author(s):  
Jin Ming Liang ◽  
Di Tang ◽  
Peng Cheng Zhang ◽  
Hui Bin Wu ◽  
Hong Yan Mao ◽  
...  
Keyword(s):  
Corrosion Product ◽  
Corrosion Behavior ◽  
Grain Structure ◽  
Low Alloy Steels ◽  
General Corrosion ◽  
Electron Backscattered Diffraction ◽  
Corrosion Product Film ◽  
Corrosion Scale ◽  
Upper Deck ◽  
Product Film

This paper focus on the development of low-alloy anti-corrosion steel for the upper deck of COT(cargo oil tank), and the corrosion behavior of Cr-containing low-alloy steels in O2-CO2-SO2-H2S moisture were studied using homemade COT corrosion simulation device. After the corrosion experiment, related corrosion data was measured, and macro morphology and structure of corrosion scale were observed by SEM(Scanning Electron Microscope). The phase and chemical composition of corrosion product film were analyzed by XRD(X-ray diffraction) and EDS(energy dispersive spectroscopy). The effect of misorientation distribution on anti-corrosion property of steel was investigated by EBSD(electron backscattered diffraction). Based on the results, corrosion scale of COT on the upper deck consist of α-FeOOH, γ-FeOOH, FeS2, S and Fe1-xS, and the type of corrosion is mainly general corrosion. Cr enrichment was found on the inner corrosion product film, the addition of Cr leads to the increasing of low-angle grain boundaries and sub-grain structure which is conducive to the improvement of corrosion resistance.

scholarly journals Effect of Oxide Scale Microstructure on Atmospheric Corrosion Behavior of Hot Rolled Steel Strip

Coatings ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 517
Author(s):  
Bin Sun ◽  
Lei Cheng ◽  
Chong-Yang Du ◽  
Jing-Ke Zhang ◽  
Yong-Quan He ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Oxide Scale ◽  
Corrosion Product ◽  
Corrosion Behavior ◽  
Corrosion Test ◽  
Atmospheric Corrosion ◽  
Corrosion Mechanism ◽  
Type I ◽  
Rust Layer ◽  
Hot Rolled

The atmospheric corrosion behavior of a hot-rolled strip with four types (I–IV) of oxide scale was investigated using the accelerated wet–dry cycle corrosion test. Corrosion resistance and porosity of oxide scale were studied by potentiometric polarization measurements. Characterization of samples after 80 cycles of the wet–dry corrosion test showed that scale comprised wüstite and magnetite had strongest corrosion resistance. Oxide scale composed of inner magnetite/iron (>70%) and an outer magnetite layer had the weakest corrosion resistance. The corrosion kinetics (weight gain) of each type of oxide scale followed an initial linear and then parabolic (at middle to late corrosion) relationship. This could be predicted by a simple kinetic model which showed good agreement with the experimental results. Analysis of the potentiometric polarization curves, obtained from oxide coated steel electrodes, revealed that the type I oxide scale had the highest porosity, and the corrosion mechanism resulted from the joint effects of electrochemical behavior and the porosity of the oxide scale. In the initial stage of corrosion, the corrosion product nucleated and an outer rust layer formed. As the thickness of outer rust layer increased, the corrosion product developed on the scale defects. An inner rust layer then formed in the localized pits as crack growth of the scale. This attacked the scale and expanded into the substrate during the later stage of corrosion. At this stage, the protective effect of the oxide scale was lost.

Electrochemical and Salt Spray Corrosion Behavior of Copper Alloy Contact Wires in Chloride Solution

2014 ◽  
Vol 789 ◽  
pp. 622-626
Author(s):  
Peng Chao Zhang ◽  
Jian Zhang ◽  
Jin Chuan Jie ◽  
Yuan Gao ◽  
Yong Dong ◽  
...  
Keyword(s):  
Corrosion Behavior ◽  
Corrosion Test ◽  
Chloride Solution ◽  
Copper Alloys ◽  
Salt Spray ◽  
Electrochemical Corrosion ◽  
Corrosion Current ◽  
Corrosion Mechanism ◽  
Salt Spray Corrosion ◽  
Surface Morphologies

The effect of different alloying elements on corrosion behavior of copper alloys was investigated using electrochemical corrosion and salt spray corrosion test in NaCl solution. Cu-Ag has the most stable corrosion current in the potentiostatic scanning test, exhibiting a better corrosion resistant performance. It can be analyzed from corrosion surface morphologies that Cu-Ag presents exfoliation corrosion mechanism while Cu-Sn shows crevice corrosion mechanism. Cu-Mg has a complex corrosion process caused by multiple corrosion mechanism. In the salt spray corrosion test, the corrosion degree of Cu-Ag is lighter than those of Cu-Sn and Cu-Mg after 24h test. Therefore, the Cu-Ag alloy exhibits the best corrosion resistance in chloride solution.

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