scholarly journals Microstructure and Mechanical Properties of Laser Welded 6061-T6 Aluminum Alloy under High Strain Rates

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1145
Author(s):  
Jincheng Nie ◽  
Shengci Li ◽  
Huilong Zhong ◽  
Changjing Hu ◽  
Xiangsong Lin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Aluminum Alloy ◽  
High Strain Rate ◽  
Strain Rate ◽  
High Strain ◽  
Base Material ◽  
Strain Rates ◽  
High Strain Rates ◽  
Plastic Deformation Region

Laser welding is widely used for the joining of aluminum alloy in the automotive industry, and the vehicles produced are inevitably subjected to high strain rate loading during their service. Therefore, this paper studied the mechanical properties of 6061-T6 aluminum alloy and its laser welded joint at strain rates between 0.0003 and 1000 s−1. Results showed that the microstructure of welded material (WM) was much finer than base material (BM), typical columnar crystals grew perpendicularly to the fusion line, and the minimum hardness value (~56 HV) was obtained inside WM. The strength and dynamic factors of BM and WM increased with increasing strain rate, and the strength of WM was less sensitive to strain rate compared with BM. The strain rate effect was not homogenous in the plastic deformation region. The modified Johnson–Cook (J–C) model which introduced the term C = C1 + C2·ε could well describe the dynamic plastic deformation of BM. However, the fitted results of the simplified J–C model were overall better than the modified J–C model for WM, especially for high strain rate (1000 s−1). These findings will benefit the determination of the dynamic deformation behavior of laser welded aluminum alloy under high strain rates, and could provide a better understanding of lightweight and the safety of vehicles.

Comparative Study of the Dynamic Behavior of AA2519 Aluminum Alloy in T6 and T8 Temper Conditions

2019 ◽  
Author(s):  
Adewale Olasumboye ◽  
Gbadebo Owolabi ◽  
Olufemi Koya ◽  
Horace Whitworth ◽  
Nadir Yilmaz
Keyword(s):  
Plastic Deformation ◽  
Aluminum Alloy ◽  
Stress Response ◽  
Flow Stress ◽  
Yield Strength ◽  
Strain Rate ◽  
High Strain ◽  
Second Phase ◽  
Strain Rates ◽  
High Strain Rates

Abstract This study investigates the dynamic response of AA2519 aluminum alloy in T6 temper condition during plastic deformation at high strain rates. The aim was to determine how the T6 temper condition affects the flow stress response, strength properties and microstructural morphologies of the alloy when impacted under compression at high strain rates. The specimens (with aspect ratio, L/D = 0.8) of the as-cast alloy used were received in the T8 temper condition and further heat-treated to the T6 temper condition based on the standard ASTM temper designation procedures. Split-Hopkinson pressure bar experiment was used to generate true stress-strain data for the alloy in the range of 1000–3500 /s strain rates while high-speed cameras were used to monitor the test compliance with strain-rate constancy measures. The microstructures of the as received and deformed specimens were assessed and compared for possible disparities in their initial microstructures and post-deformation changes, respectively, using optical microscopy. Results showed no clear evidence of strain-rate dependency in the dynamic yield strength behavior of T6-temper designated alloy while exhibiting a negative trend in its flow stress response. On the contrary, AA2519-T8 showed marginal but positive response in both yield strength and flow behavior for the range of strain rates tested. Post-deformation photomicrographs show clear disparities in the alloys’ initial microstructures in terms of the second-phase particle size differences, population density and, distribution; and in the morphological changes which occurred in the microstructures of the different materials during large plastic deformation. AA2519-T6 showed a higher susceptibility to adiabatic shear localization than AA2519-T8, with deformed and bifurcating transformed band occurring at 3000 /s followed by failure at 3500 /s.

A Study on the Evolution of the High Strain Rate Mechanical Properties of SAC105 Leadfree Alloy at High Operating Temperatures

2015 ◽  
Author(s):  
Pradeep Lall ◽  
Vikas Yadav ◽  
Jeff Suhling ◽  
David Locker
Keyword(s):  
Mechanical Properties ◽  
Elevated Temperature ◽  
High Strain Rate ◽  
Strain Rate ◽  
High Strain ◽  
Lead Free ◽  
Electronic Systems ◽  
Strain Rates ◽  
High Strain Rates ◽  
Solder Interconnects

Electronics products may often be exposed to high temperature during storage, operation and handling in addition to high strain rate transient dynamic loads during drop-impact. Electronics subjected to drop-impact, shock and vibration may experience strain rates of 1–100 per sec. There are no material properties available in published literature at high strain rate at elevated temperature. High temperature and vibrations can contribute to the failures of electronic system. The reliability of electronic products can be improved through a thorough understanding of the weakest link in the electronic systems which is the solder interconnects. The solder interconnects accrue damage much faster when subjected to Shock and vibration at elevated temperatures. There is lack of fundamental understanding of reliability of electronic systems subjected to thermal loads. Previous studies have showed the effect of high strain rates and thermal aging on the mechanical properties of leadfree alloys including elastic modulus and the ultimate tensile strength. Extended period of thermal aging has been shown to affect the mechanical properties of lead free alloys including elastic modulus and the ultimate tensile strength at low strain rates representative of thermal fatigue [Lee 2012, Motalab 2012]. Previously, the microstructure, mechanical response and failure behavior of leadfree solder alloys when subjected to elevated isothermal aging and/or thermal cycling [Darveaux 2005, Ding 2007, Pang 2004] have been measured. Pang [1998] has showed that young’s modulus and yield stress of Sn-Pb are highly depending on strain rate and temperature. The ANAND viscoplastic constitutive model has been widely used to describe the inelastic deformation behavior of solders in electronic components. Previously, Mechanical properties of lead-free alloys, at different high strain rates (10, 35, 50, 75 /sec) and elevated temperature (25 C-125 C) for pristine samples have been studied [Lall 2012 and Lall 2014]. Previous researchers [Suh 2007 and Jenq 2009] have determined the mechanical properties of SAC105 at very high strain rate (Above 1000 per sec) using compression testing. But there is no data available in published literature at high strain rate and at elevated temperature for aged conditions. In this study, mechanical properties of lead free SAC105 has been determined for high strain rate at elevated temperature for aged samples. Effect of aging on mechanical properties of SAC105 alloy a high strain rates has been studied. Stress-Strain curves have been plotted over a wide range of strain rates and temperatures for aged specimen. Experimental data for the aged specimen has been fit to the ANAND’s viscoplastic model. SAC105 leadfree alloys have been tested at strain rates of 10, 35, 50 and 75 per sec at various operating temperatures of 50°C, 75°C, 100°C and 125°C. The test samples were exposed to isothermal aging conditions at 50°C for different aging time (30, 60, and 120 Days) before testing. Full-field strain in the specimen have been measured using high speed imaging at frame rates up to 75,000 fps in combination with digital image correlation. The cross-head velocity has been measured prior-to, during, and after deformation to ensure the constancy of cross-head velocity.

scholarly journals An Image-Based Impact Test for the High Strain Rate Tensile Properties of Brittle Materials

2018 ◽  
Vol 183 ◽  
pp. 02042
Author(s):  
Lloyd Fletcher ◽  
Fabrice Pierron
Keyword(s):  
Tensile Strength ◽  
Elastic Modulus ◽  
High Strain Rate ◽  
Strain Rate ◽  
Stress Wave ◽  
High Strain ◽  
Brittle Materials ◽  
Test Method ◽  
Strain Rates ◽  
High Strain Rates

Testing ceramics at high strain rates presents many experimental diffsiculties due to the brittle nature of the material being tested. When using a split Hopkinson pressure bar (SHPB) for high strain rate testing, adequate time is required for stress wave effects to dampen out. For brittle materials, with small strains to failure, it is difficult to satisfy this constraint. Because of this limitation, there are minimal data (if any) available on the stiffness and tensile strength of ceramics at high strain rates. Recently, a new image-based inertial impact (IBII) test method has shown promise for analysing the high strain rate behaviour of brittle materials. This test method uses a reflected compressive stress wave to generate tensile stress and failure in an impacted specimen. Throughout the propagation of the stress wave, full-field displacement measurements are taken, from which strain and acceleration fields are derived. The acceleration fields are then used to reconstruct stress information and identify the material properties. The aim of this study is to apply the IBII test methodology to analyse the stiffness and strength of ceramics at high strain rates. The results show that it is possible to identify the elastic modulus and tensile strength of tungsten carbide at strain rates on the order of 1000 s-1. For a tungsten carbide with 13% cobalt binder the elastic modulus was identified as 516 GPa and the strength was 1400 MPa. Future applications concern boron carbide and sapphire, for which limited data exist in high rate tension.

Compressive Behavior of Plain and Fiber-Reinforced High-Strength Concrete Subjected to High Strain Rate Loading

2011 ◽  
Vol 82 ◽  
pp. 57-62 ◽  
Author(s):  
Sha Sha Wang ◽  
Min Hong Zhang ◽  
Ser Tong Quek
Keyword(s):  
High Strain Rate ◽  
Strain Rate ◽  
High Strength Concrete ◽  
High Strain ◽  
Split Hopkinson Pressure Bar ◽  
High Strength ◽  
Strain Rates ◽  
Compressive Behavior ◽  
High Strain Rates ◽  
Strength Concrete

This paper presents a laboratory experimental study on the effect of high strain rate on compressive behavior of plain and fiber-reinforce high-strength concrete (FRHSC) with similar strength of 80-90 MPa. Steel fibers, polyethylene fibers, and a combination of these were used in the FRHSC. A split Hopkinson pressure bar equipment was used to determine the concrete behavior at strain rates from about 30 to 300 s-1. The ratio of the strength at high strain rates to that at static loading condition, namely dynamic increase factor (DIF), of the concretes was determined and compared with that recommended by CEB-FIP code. Fracture patterns of the specimens at high strain rates are described and discussed as well. Results indicate that the CEB-FIP equation is applicable to the plain high strength concrete, but overestimates the DIF of the FRHSC at strain rates beyond a transition strain rate of 30 s-1. Based on the experimental results, a modified equation on DIF is proposed for the FRHSC.

scholarly journals Investigation on Mechanical Properties of GH4720Li at High Strain Rates at Wider Temperature Range

2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Jie Chen ◽  
Haifeng Zhang ◽  
Yunlong Zhang ◽  
Hongtao Zhang ◽  
Qingxiang Yang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
High Strain Rate ◽  
Strain Rate ◽  
High Strain ◽  
True Stress ◽  
Strain Rates ◽  
Hot Compression Test ◽  
Strength And Plasticity ◽  
Low Strain Rate

In this paper, the dynamic mechanical properties of GH4720Li nickel-base alloy under a large temperature range and high and low strain rates were studied by the hot compression test. The difference of mechanical properties of GH4720Li alloy under high and low strain rates was analyzed from the perspective of microstructure. The hot compression test experimental results showed that the true stress of GH4720Li alloy decreased at a low strain rate as the trial temperature elevated. Nevertheless, it was abnormal that the true stress increased at high strain rate condition as temperature elevated. By comparing the microstructure under high and low strain rates, it was found that the precipitates under low strain conditions contained a large amount of Cr (Mo). However, the content of Cr (Mo) in the precipitates at a high strain rate decreased, while the content of Fe increased. It would be concluded that Cr (Mo) would reduce the compressive strength and plasticity of GH4720Li alloy, while Fe would increase the compressive strength and plasticity of GH4720Li alloy. In addition, under the condition of a low strain rate, the shape of Cr (Mo) precipitates obtained at 20°C was lamellar, but it was spherical at 800°C. The compressive strength of GH4720Li composites with lamellar precipitates was higher than that of spherical precipitates.

scholarly journals Mechanical Response of Porcine Liver Tissue under High Strain Rate Compression

2019 ◽  
Vol 6 (2) ◽  
pp. 49 ◽  
Author(s):  
Joseph Chen ◽  
Sourav S. Patnaik ◽  
R. K. Prabhu ◽  
Lauren B. Priddy ◽  
Jean-Luc Bouvard ◽  
...  
Keyword(s):  
High Strain Rate ◽  
Strain Rate ◽  
Liver Tissue ◽  
High Strain ◽  
Material Behavior ◽  
Stress Profile ◽  
Strain Rates ◽  
High Strain Rates ◽  
Porcine Liver ◽  
Strain Rate Compression

In automobile accidents, abdominal injuries are often life-threatening yet not apparent at the time of initial injury. The liver is the most commonly injured abdominal organ from this type of trauma. In contrast to current safety tests involving crash dummies, a more detailed, efficient approach to predict the risk of human injuries is computational modelling and simulations. Further, the development of accurate computational human models requires knowledge of the mechanical properties of tissues in various stress states, especially in high-impact scenarios. In this study, a polymeric split-Hopkinson pressure bar (PSHPB) was utilized to apply various high strain rates to porcine liver tissue to investigate its material behavior during high strain rate compression. Liver tissues were subjected to high strain rate impacts at 350, 550, 1000, and 1550 s−1. Tissue directional dependency was also explored by PSHPB testing along three orthogonal directions of liver at a strain rate of 350 s−1. Histology of samples from each of the three directions was performed to examine the structural properties of porcine liver. Porcine liver tissue showed an inelastic and strain rate-sensitive response at high strain rates. The liver tissue was found lacking directional dependency, which could be explained by the isotropic microstructure observed after staining and imaging. Furthermore, finite element analysis (FEA) of the PSHPB tests revealed the stress profile inside liver tissue and served as a validation of PSHPB methodology. The present findings can assist in the development of more accurate computational models of liver tissue at high-rate impact conditions allowing for understanding of subfailure and failure mechanisms.

Rate Dependent Deformation of Semi-Crystalline Polypropylene Near Room Temperature

1997 ◽  
Vol 119 (3) ◽  
pp. 216-222 ◽  
Author(s):  
E. M. Arruda ◽  
S. Ahzi ◽  
Y. Li ◽  
A. Ganesan
Keyword(s):  
Plastic Deformation ◽  
Strain Rate ◽  
Room Temperature ◽  
Strain Softening ◽  
High Strain ◽  
Constant Strain Rate ◽  
Strain Rates ◽  
High Strain Rates ◽  
Rate Dependent ◽  
Static Conditions

We examine the strain rate dependent, large plastic deformation in isotropic semi-crystalline polypropylene at room temperature. Constant strain rate uniaxial compression tests on cylindrical polypropylene specimens show very little true strain softening under quasi-static conditions. At high strain rates very large amounts (38 percent) of apparent strain softening accompanied by temperature rises are recorded. We examine the capability of a recently proposed constitutive model of plastic deformation in semi-crystalline polymers to predict this behavior. We neglect the contribution of the amorphous phase to the plastic deformation response and include the effects of adiabatic heating at high strain rates. Attention is focused on the ability to predict rate dependent yielding, strain softening, strain hardening, and adiabatic temperature rises with this approach. Comparison of simulations and experimental results show good agreement and provide insight into the merits of using a polycrystalline modeling assumption versus incorporating the amorphous contribution. Discrepancies between experiments and model predictions are explained in terms of expectations associated with neglecting the amorphous deformation.

High Strain Rate Compression Behavior and Constitutive Relation of As-Extruded Mg-Gd-Y Magnesium Alloy

2011 ◽  
Vol 686 ◽  
pp. 162-167 ◽  
Author(s):  
Zheng Liu ◽  
Ping Li Mao ◽  
Chang Yi Wang
Keyword(s):  
Magnesium Alloy ◽  
High Strain Rate ◽  
Strain Rate ◽  
High Strain ◽  
Strain Rates ◽  
High Strain Rates ◽  
Stress Strain ◽  
Compression Behavior ◽  
Calculated Stress ◽  
Strain Rate Compression

The high strain rate compression behavior of extruded Mg-Gd-Y magnesium alloy was tested by split Hopkinson pressure bar (SHPB) under the strain rates of 465s-1，2140s-1and 3767s-1. As comparison the quasi-static compression behavior was tested in the meanwhile. The results show that the quasi-static yield stress is equivalent to that of high strain rates, but the flow stress at high strain rates are higher than that of quasi-static stain rate at the same strain. When the strain rate is increase from quasi-static to high strain rates the deformation stresses increase obviously but within the present testing high strain rates, increasing the strain rate the stress has a slight increasing, indicating that at high strain rate the stress of Mg-Gd-Y magnesium alloy is not sensitive to the strain rate. The constitutive equation between deformation stress, strain and strain rate was build based on the tested compression stress strain curves. The calculated stress strain data were compared with tested stress strain curves. The results demonstrate that when the strain rates are 0.001s-1，465s-1，2140s-1respectively the calculated and experimental data are fit very well. The calculated stress is higher than that of tested stress if the strain rate is increase to 3767s-1and the strain is more than 0.15. The discrepancy was explained through the physical soundness of Johnson-Cook model.

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