scholarly journals Laser Welding of ASTM A553-1 (9% Nickel Steel) (PART II: Comparison of Mechanical Properties with FCAW)

Metals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 999 ◽  
Author(s):  
Jaewoong Kim ◽  
Jisun Kim
Keyword(s):  
Mechanical Properties ◽  
Yield Strength ◽  
Laser Beam ◽  
Laser Welding ◽  
Bending Strength ◽  
Laser Beam Welding ◽  
Tensile Yield Strength ◽  
Total Production ◽  
Nickel Steel ◽  
The Impact

The International Maritime Organization (IMO) is tightening regulations to reduce greenhouse gas emissions from ship operations. As a result, the number of vessels using liquefied natural gas (LNG) as fuel has increased rapidly. At this time, ASTM A553-1 (9% nickel steel) is being used as a tank material for storing LNG as fuel because of its higher strength than other cryogenic materials. Currently, shipyards are manufacturing LNG fuel tanks using the flux cored arc welding (FCAW) method using 9% nickel steel material. However, fabrication through FCAW has two drawbacks. The first is that the welding filler is 20 times higher cost than the base metal, and the second is that the total production cost increases because the thickness of the tank increases due to the strength drop near the heat affected zone (HAZ) after welding. The laser welding of A553-1, which does not require additional welding fillers and has no yield and tensile strength reduction in the HAZ, can overcome the drawbacks of FCAW and ensure price competitiveness. Through the study of Part I (penetration shape by bead on plate), the penetration characteristics of laser welding were studied and the optimized welding conditions of 15 mm thickness of A553-1 were obtained. With optimized conditions, butt laser welding tests of A553-1 material were conducted in this study, and mechanical properties, which are tensile/yield strength, hardness, bending strength, and impact property on the cryogenic temperature of the weld zone after laser beam welding, are confirmed by comparing those after FCAW. In the case of tensile/yield strength, hardness, and bending strength at weldment, the values of laser beam welding (LBW) are higher than those of FCAW, and the value of the impact test after FCAW is higher than that of LBW, but both values are satisfied in ASTM. Through these conclusions, it is confirmed that there are no mechanical property problems in replacing the existing FCAW with LBW.

scholarly journals Influence of Parameters of Laser Beam Welding on Structure of 2205 Duplex Stainless Steel

2019 ◽  
Vol 19 (1) ◽  
pp. 21-31 ◽  
Author(s):  
M. Landowski
Keyword(s):  
Stainless Steel ◽  
Laser Beam ◽  
Laser Welding ◽  
Duplex Stainless Steel ◽  
Welded Joints ◽  
Laser Beam Welding ◽  
Welding Parameters ◽  
Processing Technologies ◽  
High Level ◽  
The Impact

AbstractLaser welding is used in modern industry, having many advantages comparing to traditional welding technologies. Nowadays, industry sectors such as shipbuilding, automotive and aviation can’t be imagined without laser processing technologies. Possibility of increase of welded joint properties, autogenous welding and high level of process automation makes the technology of laser welding perspective part of the industry. Physical multidimensional processes complexity requires a deeper understanding of the impact of laser welding parameters on the quality of welded joints for industrial implementation. The paper presents results of microstructure investigations of laser beam welded stainless steel under various welding parameters. Welded joints was achieved by Ytterbium fiber laser type without the use of the filler material. Material for test was 2205 ferritic-austenitic duplex stainless steel (DSS) plates with thickness of 8 mm in delivery condition. The objectives of this research was to investigate influence of laser welding parameters on weld geometry of butt-welded joints. Investigations of bead shape revealed correlation between laser beam focus position and weld penetration depth.

scholarly journals A Review: Laser Welding of Dissimilar Materials (Al/Fe, Al/Ti, Al/Cu)—Methods and Techniques, Microstructure and Properties

Materials ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 122
Author(s):  
Sergey Kuryntsev
Keyword(s):  
Mechanical Properties ◽  
Laser Beam ◽  
Laser Welding ◽  
Structural Engineering ◽  
Welded Joint ◽  
Dissimilar Materials ◽  
High Strength ◽  
Specific Weight ◽  
Lap Welding ◽  
The Impact

Modern structural engineering is impossible without the use of materials and structures with high strength and low specific weight. This work carries out a quantitative and qualitative analysis of articles for 2016–2021 on the topic of welding of dissimilar alloys. It is found that laser welding is most widely used for such metal pairs as Al/Fe, Al/Ti, and Al/Cu. The paper analyzes the influence of the basic techniques, methods, and means of laser welding of Al/Fe, Al/Ti, and Al/Cu on the mechanical properties and thickness of the intermetallic compound (IMC). When welding the lap joint or spike T-joint configuration of Al/Fe, it is preferable to melt the steel, which will be heated or melted, by the laser beam, and through thermal conduction, it will heat the aluminum. When welding the butt-welded joint of Al/Fe, the most preferable is to melt the aluminum by the laser beam (150–160 MPa). When welding the butt-welded joint of Al/Ti, it is possible to obtain the minimum IMC and maximum mechanical properties by offsetting the laser beam to aluminum. Whereas when the laser beam is offset to a titanium alloy, the mechanical properties are 40–50% lower than when the laser beam is offset to an aluminum alloy. When lap welding the Al/Cu joint, under the impact of the laser beam on the aluminum, using defocusing or wobbling (oscillation) of a laser beam, it is possible to increase the contact area of electrical conductivity with the tensile shear strength of 95–128 MPa.

Friction Stir Welding on Light-Weight Metal - Aluminum Alloy Al6061

2016 ◽  
Vol 879 ◽  
pp. 1233-1238
Author(s):  
Vasanth Chakravarthy Shunmugasamy ◽  
Bilal Mansoor
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Welding ◽  
Yield Strength ◽  
Base Material ◽  
Frictional Heat ◽  
Tensile Yield Strength ◽  
Impact Properties ◽  
Friction Stir ◽  
Tool Pin ◽  
The Impact

Friction stir welding (FSW) is a solid state joining process in which metals are joined together using frictional heat and severe plastic deformation. The heating and the mixing of the metals is performed using a hardened tool with a shoulder and pin. FSW of lightweight metal alloy Al6061 has been carried out in the present study. For welding aluminum the parameters used were a constant tool rotation speed of 1600 rpm and varying tool translation speeds of 250, 500, 750 and 1000 mm/min. The welded coupons were characterized for microstructural observations and mechanical properties such as tensile and Charpy impact properties. The tensile and impact properties were studied at two different temperature namely, room temperature (RT) and 300°C. The FS welded aluminum specimens showed 86% – 98% tensile yield strength, in comparison to the base material at RT. At 300°C, the yield strength was observed to be 85% to 93% of the base material value. For the impact properties, the Al specimens showed 60% – 140% specific impact energy, in comparison to their respective base materials. Based on the mechanical properties and microstructural examination, the optimal weld parameter was identified as 1600 rpm and 250 mm/min which is dependent on the tool pin and shoulder design utilized in the study.

scholarly journals Development of laser welding of high strength aluminium alloy 2024-T4 with controlled thermal cycle

2020 ◽  
Vol 326 ◽  
pp. 08005
Author(s):  
Mete Demirorer ◽  
Wojciech Suder ◽  
Supriyo Ganguly ◽  
Simon Hogg ◽  
Hassam Naeem
Keyword(s):  
Laser Beam ◽  
Laser Welding ◽  
Heat Input ◽  
Thermal Cycle ◽  
Laser Beam Welding ◽  
Base Material ◽  
High Strength ◽  
Cooling Rates ◽  
Aa 2024 ◽  
Welding Processes

An innovative process design, to avoid thermal degradation during autogenous fusion welding of high strength AA 2024-T4 alloy, based on laser beam welding, is being developed. A series of instrumented laser welds in 2 mm thick AA 2024-T4 alloys were made with different processing conditions resulting in different thermal profiles and cooling rates. The welds were examined under SEM, TEM and LOM, and subjected to micro-hardness examination. This allowed us to understand the influence of cooling rate, peak temperature, and thermal cycle on the growth of precipitates, and related degradation in the weld and heat affected area, evident as softening. Although laser beam welding allows significant reduction of heat input, and higher cooling rates, as compared to other high heat input welding processes, this was found insufficient to completely supress coarsening of precipitate in HAZ. To understand the required range of thermal cycles, additional dilatometry tests were carried out using the same base material to understand the time-temperature relationship of precipitate formation. The results were used to design a novel laser welding process with enhanced cooling, such as with copper backing bar and cryogenic cooling.

Effect of Long-Period Stacking Order Phase and α-Mg Phase on Strength and Ductility of Mg-Zn-Y Alloy

2012 ◽  
Vol 706-709 ◽  
pp. 1237-1242 ◽  
Author(s):  
Masafumi Noda ◽  
Yoshihito Kawamura
Keyword(s):  
Mechanical Properties ◽  
Yield Strength ◽  
High Temperatures ◽  
Mg Alloys ◽  
Tensile Yield Strength ◽  
Block Type ◽  
Lpso Phase ◽  
Long Period ◽  
Stacking Order ◽  
Type Phase

Mg alloys are lightweight structural alloys that normally have a good castability and machinability as well as an excellent specific strength and rigidity. However, the mechanical properties of Mg alloys are inferior to those of Al alloys, and their range of industrial applications is limited. Recently, Mg–Zn–Y alloy has been found to show a high tensile yield strength with a good elongation. The alloy has a long-period stacking order (LPSO) phase as the secondary phase in an α-Mg phase. In general, the tensile yield strengths of LPSO-type Mg alloy are known to be markedly enhanced by the formation of kink bands in the LPSO phase and by microstructural refinement of the α-Mg phase during plastic deformation. The separate roles of the LPSO phase and the α-Mg phase in relation to the mechanical properties of high-strength LPSO-type Mg alloy were investigated at ambient and high temperatures. For high strengths at ambient and high temperatures, it was important that the α-Mg phase consisted of a fine-grain region and a nonrecrystallized region, and that the LPSO phase remained as a block-type phase. On the other hands, it was necessary to change the LPSO phase from a block-type phase into a plate-type phase by heat treatment before tensile testing to improve the ductility of the alloy while maintaining its tensile yield strength. Microstructural control of the LPSO phase and the α-Mg phase is necessary to obtained Mg–Zn–Y alloy with superior mechanical properties at ambient-to-high temperatures.

Enhancing Mechanical Properties of Various Sintered Pellets with Nano-Additives

2021 ◽  
Vol 410 ◽  
pp. 62-67
Author(s):  
Tien Hiep Nguyen ◽  
Yury V. Konyukhov ◽  
Van Minh Nguyen
Keyword(s):  
Mechanical Properties ◽  
Spark Plasma Sintering ◽  
Bending Strength ◽  
Size Range ◽  
Pressureless Sintering ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Nano Additives ◽  
Free Spaces ◽  
The Impact

The impact of Fe, Co, Ni nano-additives on the density, microhardness and bending strength was investigated for several sintered pellets. Fe, Co, Ni nanopowders (NP) were prepared in the size range 67-94 nm using chemical metallurgy techniques. These powders (0.5 wt. %) were dispersed into three sets of micron powders: Co (+0.5 wt. % Co NP); Fe (+0.5 wt. % Fe NP); Fe+0.5wt. % C (+0.5 wt. % Co and 0.5 wt. % Ni NP). Mixtures were further mixed and processed using a magnetic mill and a turbulent mixer. Sintering was carried out using spark plasma sintering (SPS) as well as pressureless sintering (PS). The densities of sintered pellets were found to increase by 2.5-3% (SPS) and 3-5% (PS) in the presence of nano-additives; corresponding increases in microhardness and bending strength were determined to be 7.9-11.1% and 17.9-38.7%, respectively. These results are discussed in terms enhanced packing due to interparticle sliding and the filling of free spaces with the nanodisperse phase.

An attempt to use „Tetra Pak” waste material in particleboard technology

2021 ◽  
Vol 114 ◽  
pp. 70-75
Author(s):  
Radosław Auriga ◽  
Piotr Borysiuk ◽  
Alicja Auriga
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Bending Strength ◽  
Physical And Mechanical Properties ◽  
Core Layer ◽  
Waste Material ◽  
Thickness Swelling ◽  
The Core ◽  
Tetra Pak ◽  
The Impact

An attempt to use „Tetra Pak” waste material in particleboard technology. The study investigates the effect of addition Tetra Pak waste material in the core layer on physical and mechanical properties of chipboard. Three-layer chipboards with a thickness of 16 mm and a density of 650 kg / m3 were manufactured. The share of Tetra Pak waste material in the boards was varied: 0%, 5%, 10% and 25%. The density profile was measured to determine the impact of Tetra Pak share on the density distribution. In addition, the manufactured boards were tested for strength (MOR, MOE, IB), thickness swelling and water absorption after immersion in water for 2 and 24 hours. The tests revealed that Tetra Pak share does not affect significantly the value of static bending strength and modulus of elasticity of the chipboard, but it significantly decreases IB. Also, it has been found that Tetra Pak insignificantly decreases the value of swelling and water absorption of the chipboards.

Effect of Tempering Time on Microstructure and Mechanical Properties of SA738 Gr.B Steel

2021 ◽  
Vol 1016 ◽  
pp. 1739-1746
Author(s):  
Yan Mei Li ◽  
Shu Zhan Zhang ◽  
Zai Wei Jiang ◽  
Sheng Yu ◽  
Qi Bin Ye ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Impact Toughness ◽  
Yield Strength ◽  
Microstructure Evolution ◽  
Impact Energy ◽  
Nuclear Power ◽  
Microstructure And Mechanical Properties ◽  
The Impact ◽  
Tempering Time

The effect of tempering time on the microstructure and mechanical properties of SA738 Gr.B nuclear power steel was studied using SEM, TEM and thermodynamic software, and its precipitation and microstructure evolution during tempering were clarified. The results showed that SA738 Gr.B nuclear power steel has better comprehensive mechanical properties after tempering at 650 °C for 1h. With the extension of the tempering time, M3C transformed into M23C6 with increasing size, which affected the yield strength and impact energy. When the tempering time is 8h ~ 10h, due to the transformation of M3C to M23C6, the composition of matrix around the carbide changed, causing the temperature of Ac1 dropped, forming twin-martensite which deteriorated the impact toughness of the steel.

scholarly journals The Impact of Paraffin-Thermal Modification of Beech Wood on Its Biological, Physical and Mechanical Properties

Forests ◽  
2019 ◽  
Vol 10 (12) ◽  
pp. 1102 ◽  
Author(s):  
Ladislav Reinprecht ◽  
Miroslav Repák
Keyword(s):  
Mechanical Properties ◽  
Bending Strength ◽  
Beech Wood ◽  
Physical And Mechanical Properties ◽  
Brown Rot ◽  
European Beech ◽  
White Rot ◽  
White Rot Fungus ◽  
Poria Placenta ◽  
The Impact

The European beech (Fagus sylvatica L.) wood was thermally modified in the presence of paraffin at the temperatures of 190 or 210 °C for 1, 2, 3 or 4 h. A significant increase in its resistance to the brown-rot fungus Poria placenta (by 71.4%–98.4%) and the white-rot fungus Trametes versicolor (by 50.1%–99.5%) was observed as a result of all modification modes. However, an increase in the resistance of beech wood surfaces to the mold Aspergillus niger was achieved only under more severe modification regimes taking 4 h at 190 or 210 °C. Water resistance of paraffin-thermally modified beech wood improved—soaking reduced by 30.2%–35.8% and volume swelling by 26.8%–62.9% after 336 h of exposure in water. On the contrary, its mechanical properties worsened—impact bending strength decreased by 17.8%–48.3% and Brinell hardness by 2.4%–63.9%.

Weldability and mechanical properties of IC10 single crystal and GH3039 superalloy dissimilar laser beam welding joint

2020 ◽  
Vol 791 ◽  
pp. 139797
Author(s):  
Wenhua Dai ◽  
Sun Wenjun ◽  
Jijun Xin ◽  
Shanlin Wang ◽  
Chao Fang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Laser Beam ◽  
Single Crystal ◽  
Laser Beam Welding ◽  
Welding Joint
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