scholarly journals A 3D FEM-Based Numerical Analysis of the Sheet Metal Strip Flowing Through Drawbead Simulator

Metals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 45 ◽  
Author(s):  
Tomasz Trzepiecinski ◽  
Romuald Fejkiel
Keyword(s):  
Sheet Metal ◽  
Material Flow ◽  
Three Dimensional ◽  
Mesh Size ◽  
Experimental Tests ◽  
Metal Strip ◽  
3D Fem ◽  
Stamping Die ◽  
The Coefficient Of Friction ◽  
Optimal Mesh

Drawbeads are elements of the stamping die and they are used to compensate material flow resistance around the perimeter of the drawpiece or to change the stress state in specific regions of the drawpiece. This paper presents the results of experimental and numerical analyses of tests of sheet metal flowing through a drawbead. The tests have been carried out using a special tribological simulator of the drawbead. Experimental tests to determine the coefficient of friction (COF) have been carried out for three widths of sheet metal strip and two drawbead heights. The three-dimensional (3D) elastic-plastic numerical computations were performed using the MSC. Marc program. Special attention was given to the effect of material flow through the drawbead on the distribution of the normal stress on the tool-sheet interface. The mesh sensitivity analysis based on the value of the drawing force of the specimen being pulled through the drawbead allowed an optimal mesh size to be determined. The errors between the numerically predicted values of the COF and the values experimentally determined ranged from about 0.95% to 7.1% in the cases analysed. In the case of a drawbead height of 12 mm, the numerical model overestimated the value of the COF for all specimen widths analysed. By contrast, in the case of a drawbead height of 18 mm, all experimentally determined friction coefficients are underestimated by Finite Element Method (FEM). This was explained by the different character of sheet deformation under friction and frictionless conditions. An increase in the drawbead height, with the same sheet width, increases the value of the COF.

Three-Dimensional Finite Element Analysis of Sheet-Metal Bending With Complex Die Geometry

1997 ◽  
Vol 119 (3) ◽  
pp. 324-331 ◽  
Author(s):  
I-Nan Chou ◽  
Chinghua Hung
Keyword(s):  
Finite Element ◽  
Critical Point ◽  
Sheet Metal ◽  
Tensile Strain ◽  
Three Dimensional ◽  
Element Analysis ◽  
Die Geometry ◽  
The Coefficient Of Friction ◽  
Sheet Metal Bending ◽  
Three Dimensional Finite Element

The purpose of this research was to find manufacturing processing conditions that would prevent the occurrence of fractures in a sheet-metal bending product. The finite element code ABAQUS was used to analyze the tensile strain at the particular point where fractures frequently occur. First an optimal combination of factors was sought using the method of controlling parameters. The analysis showed that the three factors, r2, r4, and the coefficient of friction, which are typical controlling factors, cannot be used to reduce the tensile strain at the critical point efficiently. A preform design was then applied to solve the problem of fracturing. By using a two-step bending operation, we successfully moved the highest tensile strain away from the critical point and also reduced the magnitude of this strain.

scholarly journals Investigation of Pressure Oscillation and Cavitation Characteristics for Submerged Self-Resonating Waterjet

2021 ◽  
Vol 11 (15) ◽  
pp. 6972
Author(s):  
Lihua Cui ◽  
Fei Ma ◽  
Tengfei Cai
Keyword(s):  
Sudden Change ◽  
Three Dimensional ◽  
Pressure Oscillation ◽  
Experimental Tests ◽  
Low Pressure ◽  
The Self ◽  
Two Phase ◽  
Cavitation Phenomenon ◽  
Pressure Zone ◽  
Unsteady Characteristics

The cavitation phenomenon of the self-resonating waterjet for the modulation of erosion characteristics is investigated in this paper. A three-dimensional computational fluid dynamics (CFD) model was developed to analyze the unsteady characteristics of the self-resonating jet. The numerical model employs the mixture two-phase model, coupling the realizable turbulence model and Schnerr–Sauer cavitation model. Collected data from experimental tests were used to validate the model. Results of numerical simulations and experimental data frequency bands obtained by the Fast Fourier transform (FFT) method were in very good agreement. For better understanding the physical phenomena, the velocity, the pressure distributions, and the cavitation characteristics were investigated. The obtained results show that the sudden change of the flow velocity at the outlet of the nozzle leads to the forms of the low-pressure zone. When the pressure at the low-pressure zone is lower than the vapor pressure, the cavitation occurs. The flow field structure of the waterjet can be directly perceived through simulation, which can provide theoretical support for realizing the modulation of the erosion characteristics, optimizing nozzle structure.

scholarly journals An Immunoinformatics Approach for SARS-CoV-2 in Latam Populations and Multi-Epitope Vaccine Candidate Directed Towards the World’s Population

Vaccines ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 581
Author(s):  
Andrés Felipe Cuspoca ◽  
Laura Lorena Díaz ◽  
Alvaro Fernando Acosta ◽  
Marcela Katherine Peñaloza ◽  
Yardany Rafael Méndez ◽  
...  
Keyword(s):  
B Lymphocyte ◽  
Three Dimensional ◽  
Experimental Tests ◽  
Health Crisis ◽  
Public Health Crisis ◽  
Histocompatibility Complex ◽  
Potential Vaccine ◽  
Lymphocyte Responses ◽  
Socioeconomic Consequences ◽  
Epitope Candidate

The coronavirus pandemic is a major public health crisis affecting global health systems with dire socioeconomic consequences, especially in vulnerable regions such as Latin America (LATAM). There is an urgent need for a vaccine to help control contagion, reduce mortality and alleviate social costs. In this study, we propose a rational multi-epitope candidate vaccine against SARS-CoV-2. Using bioinformatics, we constructed a library of potential vaccine peptides, based on the affinity of the most common major human histocompatibility complex (HLA) I and II molecules in the LATAM population to predict immunological complexes among antigenic, non-toxic and non-allergenic peptides extracted from the conserved regions of 92 proteomes. Although HLA-C, had the greatest antigenic peptide capacity from SARS-CoV-2, HLA-B and HLA-A, could be more relevant based on COVID-19 risk of infection in LATAM countries. We also used three-dimensional structures of SARS-CoV-2 proteins to identify potential regions for antibody production. The best HLA-I and II predictions (with increased coverage in common alleles and regions evoking B lymphocyte responses) were grouped into an optimized final multi-epitope construct containing the adjuvants Beta defensin-3, TpD, and PADRE, which are recognized for invoking a safe and specific immune response. Finally, we used Molecular Dynamics to identify the multi-epitope construct which may be a stable target for TLR-4/MD-2. This would prove to be safe and provide the physicochemical requirements for conducting experimental tests around the world.

scholarly journals 3D FEM Model on the Parameters’ Influence of EPB-TBM on Settlements of Single and Twin Metro Tunnels During Construction

2021 ◽  
Author(s):  
Masoud Forsat ◽  
Mohammad Taghipoor ◽  
Masoud Palassi
Keyword(s):  
Three Dimensional ◽  
Injection Pressure ◽  
Effective Parameters ◽  
Grout Injection ◽  
3D Fem ◽  
Supporting Pressure ◽  
Epb Tbm ◽  
The Face ◽  
Clear Distance ◽  
Twin Tunnels

AbstractThe present research exposes the investigation on three-dimensional modeling of the single and twin metro tunnels for the case of the Tehran metro line. At first, simulation implemented on the comparison of the ground movements in the single and twin tunnels. Then the simulation has been performed on the influence of effective parameters of EPB-TBM on the surface settlements throughout excavation. The overcutting, shield conicity, grouting, and the final lining system modeled and the influence of face supporting pressure, grout injection pressure, as well as the clear distance of the tunnels, has been analyzed. The initial results showed a valid ground settlement behavior. The maximum settlements occurred at the end of the shield tail and it was higher in the single tunnel. The face supporting pressure had more effect on the surface settlement in comparison to the grout injection pressure. By increasing the face pressure in the single tunnel, the place of maximum settlement moved back while the grout pressure is insignificant for decreasing the settlements. Furthermore, the influence of the clear distance in the twin tunnels led to zero after the length of 30 m. Accordingly, for more distances, the tunnels must be examined independently and as two different single tunnels.

scholarly journals On the Post-Processing of 3D-Printed ABS Parts

Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1559
Author(s):  
Mohammad Reza Khosravani ◽  
Jonas Schüürmann ◽  
Filippo Berto ◽  
Tamara Reinicke
Keyword(s):  
Surface Treatment ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Acrylonitrile Butadiene Styrene ◽  
Experimental Tests ◽  
Fracture Load ◽  
Post Processing ◽  
Fused Deposition ◽  
Dog Bone ◽  
3D Printed

Application of Additive Manufacturing (AM) has significantly increased in the past few years. AM also known as three-dimensional (3D) printing has been currently used in fabrication of prototypes and end-use products. Considering the new applications of additively manufactured components, it is necessary to study structural details of these parts. In the current study, influence of a post-processing on the mechanical properties of 3D-printed parts has been investigated. To this aim, Acrylonitrile Butadiene Styrene (ABS) material was used to produce test coupons based on the Fused Deposition Modeling (FDM) process. More in deep, a device was designed and fabricated to fix imperfection and provide smooth surfaces on the 3D-printed ABS specimens. Later, original and treated specimens were subjected to a series of tensile loads, three-point bending tests, and water absorption tests. The experimental tests indicated fracture load in untreated dog-bone shaped specimen was 2026.1 N which was decreased to 1951.7 N after surface treatment. Moreover, the performed surface treatment was lead and decrease in tensile strength from 29.37 MPa to 26.25 MPa. Comparison of the results confirmed effects of the surface modification on the fracture toughness of the examined semi-circular bending components. Moreover, a 3D laser microscope was used for visual investigation of the specimens. The documented results are beneficial for next designs and optimization of finishing processes.

scholarly journals Mesh size sensitivity analysis for interlaminar fracture of the fiber-reinforced laminated composites

2019 ◽  
Vol 14 ◽  
pp. 155892501988346 ◽  
Author(s):  
Fatih Daricik
Keyword(s):  
Crack Closure ◽  
Strain Energy ◽  
Three Dimensional ◽  
Laminated Composite ◽  
Mesh Size ◽  
Strain Energy Release ◽  
Virtual Crack Closure Technique ◽  
Closure Technique ◽  
Interlaminar Fracture ◽  
Element Size

The virtual crack closure technique is a well-known finite element–based numerical method used to simulate fractures and it suits well to both of two-dimensional and three-dimensional interlaminar fracture analysis. In particular, strain energy release rate during a three-dimensional interlaminar fracture of laminated composite materials can successfully be computed using the virtual crack closure technique. However, the element size of a numerical model is an important concern for the success of the computation. The virtual crack closure technique analysis with a finer mesh converges the numerical results to experimental ones although such a model may need excessive modeling and computing times. Since, the finer element size through a crack path causes oscillation of the stresses at the free ends of the model, the plies in the delaminated zone may overlap. To eliminate this problem, the element size for the virtual crack closure technique should be adjusted to ascertain converged yet not oscillating results with an admissible processing time. In this study, mesh size sensitivity of the virtual crack closure technique is widely investigated for mode I and mode II interlaminar fracture analyses of laminated composite material models by considering experimental force and displacement responses of the specimens. Optimum sizes of the finite elements are determined in terms of the force, the displacement, and the strain energy release rate distribution along the width of the model.

scholarly journals Numerical Analysis of the Perforated Steel Sheets Under Uni-Axial Tensile Force

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 632 ◽  
Author(s):  
Ahmed M. Sayed
Keyword(s):  
Load Capacity ◽  
Tensile Force ◽  
Three Dimensional ◽  
Tensile Load ◽  
Experimental Tests ◽  
Strain Engineering ◽  
Uniaxial Tensile ◽  
Fe Model ◽  
Stress Strain ◽  
Steel Sheets

The perforated steel sheets have many uses, so they should be studied under the influence of the uniaxial tensile load. The presence of these holes in the steel sheets certainly affects the mechanical properties. This paper aims at studying the behavior of the stress-strain engineering relationships of the perforated steel sheets. To achieve this, the three-dimensional finite element (FE) model is mainly designed to investigate the effect of this condition. Experimental tests were carried out on solid specimens to be used in the test of model accuracy of the FE simulation. Simulation testing shows that the FE modeling revealed the ability to calculate the stress-strain engineering relationships of perforated steel sheets. It can be concluded that the effect of a perforated rhombus shape is greater than the others, and perforated square shape has no effect on the stress-strain engineering relationships. The efficiency of the perforated staggered or linearly distribution shapes with the actual net area on the applied loads has the opposite effect, as it reduces the load capacity for all types of perforated shapes. Despite the decrease in load capacity, it improves the properties of the steel sheets.

A New Stretch-Forming Process Based on Loading at Discrete Points and its Numerical Investigation

2013 ◽  
Vol 423-426 ◽  
pp. 737-740
Author(s):  
Zhong Yi Cai ◽  
Mi Wang ◽  
Chao Jie Che
Keyword(s):  
Sheet Metal ◽  
Three Dimensional ◽  
Discrete Point ◽  
Stretch Forming ◽  
Sheet Metal Part ◽  
Metal Part ◽  
Forming Process ◽  
Loading Trajectory ◽  
New Process ◽  
Forming Defects

A new stretch-forming process based on discretely loading for three-dimensional sheet metal part is proposed and numerically investigated. The gripping jaw in traditional stretch-forming process is replaced by the discrete array of loading units, and the stretching load is applied at discrete points on the two ends of sheet metal. By controlling the loading trajectory at the each discrete point, an optimal stretch-forming process can be realized. The numerical results on the new stretch-forming process of a saddle-shaped sheet metal part show that the distribution of the deformation on the formed surface of new process is more uniform than that of traditional stretch-forming, and the forming defects can be avoided and better forming quality will be obtained.

Research on Transition Zones of Spherical Surface Parts in 3D Rolling Process

2014 ◽  
Vol 687-691 ◽  
pp. 3-6
Author(s):  
Da Ming Wang ◽  
Ming Zhe Li ◽  
Zhong Yi Cai
Keyword(s):  
Sheet Metal ◽  
Spherical Surface ◽  
Three Dimensional ◽  
Rolling Process ◽  
Experimental Results ◽  
Transition Zones ◽  
Spherical Surfaces ◽  
Sheet Width ◽  
Forming Precision ◽  
Roll Gap

3D rolling is a novel technology for three-dimensional surface parts. In this process, by controlling the gap between the upper and lower forming rolls, the sheet metal is non-uniformly thinned in thickness direction, and the longitudinal elongation of the sheet metal is different along the transverse direction, which makes the sheet metal generate three-dimensional deformation. In this paper, the transition zones of spherical surface parts in 3D rolling process are investigated. Spherical surface parts with the same widths but different lengths are simulated in condition of the same roll gap, and their experimental results are presented. The forming precision of forming parts and the causes of transition zones in the head and tail regions are analyzed through simulated results. The simulated and experimental results show that the lengths of transition zones of spherical surfaces in the head and tail regions are fixed values in condition of the same sheet width and roll gap.

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