scholarly journals Effect of Benzotriazole on the Localized Corrosion of Copper Covered with Carbonaceous Residue

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2722
Author(s):  
Yun-Ho Lee ◽  
Min-Sung Hong ◽  
Sang-Jin Ko ◽  
Jung-Gu Kim

Carbonaceous residues on copper pipes during the manufacturing process are known to be one of the main causes of pitting corrosion on copper pipes. This study examined the corrosion-inhibiting effect of benzotriazole (BTA) on C12200 copper pipes with carbonaceous film in synthetic tap water. In the absence of BTA, localized corrosion mechanisms due to galvanic corrosion, crevice corrosion, and oxygen-concentration cell were proposed in the boundary part of the carbonaceous film on the copper through X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) with energy dispersive spectrometer (EDS) analyses. Electrochemical tests showed that BTA inhibits corrosion by forming Cu−BTA complexes on all over the copper surface where carbonaceous film is present. BTA mitigates galvanic corrosion and crevice corrosion at the boundary of the carbonaceous film and suppresses the formation of oxygen-concentration cells through the formation of a Cu−BTA complex.

CORROSION ◽  
10.5006/2815 ◽  
2018 ◽  
Vol 74 (9) ◽  
pp. 1023-1032
Author(s):  
Dannisa R. Chalfoun ◽  
Mariano A. Kappes ◽  
Mauricio Chocrón ◽  
Raul B. Rebak

Aluminum alloy UNS A95052 (AA5052) is very attractive for desalination applications because of its good corrosion resistance in seawater at temperatures up to 125°C, low cost, good thermal conductivity, and non-toxicity of its corrosion products. The pitting corrosion potential, Epit, and the pit repassivation potential, Er,pit, of AA5052 were measured in deaerated 65,000 ppm sodium chloride (NaCl) solutions at 30°C, 60°C, and 85°C. Epit decreased with temperature, in accord with literature results. Er,pit was a function of anodic charge passed during pit growth stage. A complete evaluation of suitability of this alloy from a corrosion perspective requires also studies of crevice corrosion at different temperatures, considering that multi-plate designs of desalinators have metal plates in contact with rubber gaskets and seals. Cyclic potentiodynamic polarization was used to estimate crevice repassivation potentials, Er,crev, at 30°C, 60°C, and 85°C, in specimens with an attached rubber O-ring as a crevice former. This crevice former simulated the partially occluded geometry expected in desalination plants. Stable crevice corrosion potentials, Ecrev, were similar to Epit, and, when polarized to a similar anodic charge density, Er,crev were similar to Er,pit. Based on this result, from a corrosion perspective, the presence of crevices in the desalination plant is not expected to present an additional risk during operation of the plant. Electrochemical tests were also performed in saturated AlCl3 solutions to explain the results using Galvele’s localized acidification model.


CORROSION ◽  
1972 ◽  
Vol 28 (8) ◽  
pp. 283-291 ◽  
Author(s):  
B. E. WILDE

Abstract Evidence is presented to demonstrate that although the critical pitting potential is qualitatively related to the resistance of a material to passivity breakdown by pit initiation, it is of questionable value in predicting the corrosion performance off a structure containing crevices. Experiments conducted on a 30Cr-3Mo-Fe alloy indicated total immunity to passivity breakdown by pit initiation during anodic polarization in 1M NaCl and under freely corroding conditions in acidified 10% FeCl3. However, on specimens containing an artificial crevice, passivity breakdown by crevice corrosion initiation was observed in the same two media. The long term implications of these data were confirmed by 16 month immersion tests in sea water, where severe crevice attack was noted equal in extent to that observed on A9SS Types 304 and 316 stainless steels whose pit initiation properties were considerably inferior to those of the 30Cr-3Mo-Fe alloy. The results of cyclic potentiodynamic anodic polarization experiments conducted on A8S1 Type 430 stainless steel are presented to demonstrate that the so called protection potential, Ep, is not a unique material parameter. It is shown that Ep varies in a semi logarithmic manner with the amount of localized attack induced by polarization; that is, with the chemistry changes in the growing pit caused by hydrolysis of corrosion products and chloride ion buildup in the pit cavities. On this basis, it is concluded that Ep data (however determined) cannot be used alone as a criteria for protection against the propagation of pre-existing pits or crevices in an engineering structure. Based on cyclic polarization procedures, a method of assessing the susceptibility and resistance of an alloy to crevice corrosion is suggested. It is shown that, for alloys which initiate pits during anodic polarization, the magnitude of the “difference potential” (Ec-Ep) is related to the crevice corrosion weight loss. For alloys that have no critical pitting potential, the presence of hysteresis during cyclic polarization with an artificial crevice indicates susceptibility to crevice corrosion.


2020 ◽  
Vol 10 (1) ◽  
pp. 423 ◽  
Author(s):  
Taeyong Kim ◽  
Youn-Jung Lee ◽  
Simpy Sanyal ◽  
Jung-Wook Woo ◽  
In-Hyuk Choi ◽  
...  

Porcelain insulators should be exchanged periodically, but their lifetime is not clearly defined. One factor that affects service life is corrosion occurring at the pin and cap—each of which is made of iron with a zinc coating. A number of porcelain insulators used for different lengths of time in different locations are gathered, and the corrosion mechanisms of the cap and pin are investigated. The corrosion mechanism of the cap is mainly galvanic corrosion while that of the pin is primarily electrolytic and crevice corrosion as well as galvanic corrosion. Although time is an important factor in corrosion, it is found that corrosion is more influenced by geographical factors. Since the amount of acid rain and sea salt—each of which causes rapid rusting—is dependent on geographical factors, the location of where porcelain insulators are installed should be considered when predicting their lifetime. Theoretically, if there is only galvanic corrosion occurring, the expected lifetime is 56 years in an industrial area when the zinc coating has a thickness of 75 µm. Previous articles dealing with aging have predicted the maximum lifetime of porcelain insulators used in Korea to be approximately 30 years. To prolong the lifetime of porcelain insulators, further study is required in which the use of zinc alternatives, or waterproof coatings (in addition to the zinc coating), could be examined.


Metals ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 460 ◽  
Author(s):  
Yao ◽  
Liu ◽  
Zeng ◽  
Li ◽  
Lei ◽  
...  

Microstructure and corrosion behavior of the Mg-3Al-xMn (x = 0, 0.12, 0.21, 0.36, 0.45) (hereafter in wt.%) alloys were experimentally investigated by electron probe microanalysis (EPMA), scanning electron microscope equipped with energy dispersive X-ray spectroscopy (SEM/EDX), X-ray diffraction (XRD), electrochemical, and hydrogen evolution tests. A new self-constructed Mg-Al-Mn-Fe thermodynamic database was used to predict the solidification paths of the alloys. The addition of Mn showed no grain refinement in the cast Mg-3Al alloys. According to the microstructure observation, Al-Fe phases were observed in the non-Mn-added alloy, while Al8Mn5(LT) (Al8Mn5 in low temperature) became the main intermetallic phase in the Mn-added alloys, and the amount increased gradually with the Mn addition. The τ–Al0.89Mn1.11 phase with lower Al/(Fe + Mn) ratio was observed in the alloys with 0.36 and 0.45 wt.% Mn content. According to the electrochemical tests, all five alloys showed localized corrosion characteristics in 3.5 wt.% NaCl solution. Compared with the Mg-3Al alloy, the corrosion resistance of Mn-added alloys were significantly improved and increased gradually with the Mn addition, which was due to the variation of Al-containing intermetallic compounds. The present experimental investigations and thermodynamic calculations confirmed the mechanism that the increasing amount of Al8Mn5(LT) with Mn addition could encapsulate the B2-Al(Mn,Fe) phase with higher Fe. Therefore, it could prevent this detrimental phase from contacting magnesium matrix, thus suppressing micro-galvanic corrosion and improving corrosion resistance gradually.


2012 ◽  
Vol 1475 ◽  
Author(s):  
Marcela Miyagusuku ◽  
Ricardo M. Carranza ◽  
Raul B. Rebak

ABSTRACTAlloy 22 has been extensively studied regarding its crevice corrosion (CC) resistance both in pure chloride solutions and in solutions containing different oxyanions that may act as inhibitors of crevice corrosion. The scope of this work was to study the general and localized corrosion behavior of Alloy 22 when phosphate ions were added to a 1 M NaCl solution at 90°C. Results from the electrochemical tests indicate that the size of the passive potential range and the localized corrosion repassivation potential value increased in the presence of phosphate ions. Results from creviced specimens showed a strong inhibition effect of phosphate ions on the chloride induced crevice corrosion of Alloy 22. The critical molar concentration ratio (RCRIT = [phosphate]/[Cl]) to inhibit crevice corrosion was 0.3.


Nanomaterials ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 587 ◽  
Author(s):  
Yan-Dong Guo ◽  
Jun-Feng Su ◽  
Ru Mu ◽  
Xin-Yu Wang ◽  
Xiao-Long Zhang ◽  
...  

Graphene has attracted attention in the material field of functional microcapsules because of its excellent characteristics. The content and state of graphene in shells are critical for the properties of microcapsules, which are greatly affected by the charge adsorption equilibrium. The aim of this work was to investigate the effect of pH value on the microstructure and properties of self-assembly graphene microcapsules in regard to chemical engineering. Microcapsule samples were prepared containing liquid paraffin by a self-assembly polymerization method with graphene/organic hybrid shells. The morphology, average size and shell thickness parameters were investigated for five microcapsule samples fabricated under pH values of 3, 4, 5, 6 and 7. The existence and state of graphene in dry microcapsule samples were analyzed by using methods of scanning electron microscope (SEM), transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS). Fourier Transform Infrared Spectoscopy (FT-IR) and Energy Dispersive Spectrometer (EDS) were applied to analyze the graphene content in shells. These results proved that graphene had existed in shells and the pH values greatly influenced the graphene deposition on shells. It was found that the microcapsule sample fabricated under pH = 5 experienced the largest graphene deposited on shells with the help of macromolecules entanglement and electrostatic adherence. This microcapsules sample had enhanced thermal stability and larger thermal conductivity because of additional graphene in shells. Nanoindentation tests showed this sample had the capability of deforming resistance under pressure coming from the composite structure of graphene/polymer structure. Moreover, more graphene decreased the penetrability of core material out of microcapsule shells.


Catalysts ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 10
Author(s):  
Yang Dang ◽  
Yu Cheng ◽  
Yukun Zhou ◽  
Yifei Huang ◽  
Kaige Wang

The treatment of organic dye contaminants in wastewaters has now becoming more imperative. Fenton-like degradation of methylene blue (MB) and methyl orange (MO) in aqueous solution was investigated by using a nanostructure that a layer of CuCl2 nanoflake film grown on the top surface of nanoporus anodic alumina substrate (nano-PAA-CuCl2) as catalyst. The new nano-PAA-CuCl2 composite was fabricated with self-assembly approach, that is, a network porous structure film composed of CuCl2 nanoflake grown on the upper surface of nanoporous anodic alumina substrate, and the physical and chemical properties are characterized systematically with the X-ray diffraction (XRD), field emission scanning electron microscope (FE-SEM), and high-resolution transmission electron microscopy (HRTEM), Energy Dispersive Spectrometer (EDS), X-ray photoelectron spectroscopy (XPS). The experimental results showed that the nano-PAA-CuCl2 catalyst presented excellent properties for the degradation of two typical organic pollutants such as MB and MO, which were almost completely degraded with 8 × 10−4mol/L nano-PAA-CuCl2 catalyst after 46 min and 60 min at reaction conditions of H2O2 18 mM and 23 mM, respectively. The effects of different reaction parameters such as initial pH, H2O2 concentration, catalyst morphology and temperature were attentively studied. And more, the stability and reusability of nano-PAA-CuCl2 were examined. Finally, the mechanism of MB and MO degradation by the nano-PAA-CuCl2/H2O2 system was proposed, based on the experimental data of the BCA and the temperature-programmed reduction (H2-TPR) and theoretical analysis, the reaction kinetics belonged to the pseudo-first-order equation. This new nanoporous composite material and preparation technology, as well as its application in Fenton-like reaction, provide an effective alternative method with practical application significance for wastewater treatment.


2014 ◽  
Vol 941-944 ◽  
pp. 212-215
Author(s):  
Tao Zheng ◽  
Jing Tao Han

The oxidation behavior of SUS310S austenitic stainless steels was studied in isothermal conditions at different temperatures between 800oC and 1100oC for 96h in air. The oxidation kinetics was analyzed, the surface and cross-section of the oxide scale grown by oxidation were characterized by using scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), X-ray diffusion (XRD) and X-ray photoelectron spectroscopy (XPS). The SUS310S steel has high oxidation resistance at 800oC and with the increase of the temperature, the parabolic rate constants is constantly increasing. Examination of the morphology and composition of oxide layers reveals a double-layer structure, The inner layer is mainly chromium oxide (Cr2O3) and is covered by an uneven thinness outer layer of manganese-chromium or iron-chromium spinel oxide.


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