scholarly journals Predictive Computational Model for Damage Behavior of Metal-Matrix Composites Emphasizing the Effect of Particle Size and Volume Fraction

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2143
Author(s):  
Shaimaa I. Gad ◽  
Mohamed A. Attia ◽  
Mohamed A. Hassan ◽  
Ahmed G. El-Shafei
Keyword(s):  
Finite Element ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Particulate Composites ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Zone Method ◽  
Stress Strain ◽  
The Matrix

In this paper, an integrated numerical model is proposed to investigate the effects of particulate size and volume fraction on the deformation, damage, and failure behaviors of particulate-reinforced metal matrix composites (PRMMCs). In the framework of a random microstructure-based finite element modelling, the plastic deformation and ductile cracking of the matrix are, respectively, modelled using Johnson–Cook constitutive relation and Johnson–Cook ductile fracture model. The matrix-particle interface decohesion is simulated by employing the surface-based-cohesive zone method, while the particulate fracture is manipulated by the elastic–brittle cracking model, in which the damage evolution criterion depends on the fracture energy cracking criterion. A 2D nonlinear finite element model was developed using ABAQUS/Explicit commercial program for modelling and analyzing damage mechanisms of silicon carbide reinforced aluminum matrix composites. The predicted results have shown a good agreement with the experimental data in the forms of true stress–strain curves and failure shape. Unlike the existing models, the influence of the volume fraction and size of SiC particles on the deformation, damage mechanism, failure consequences, and stress–strain curve of A359/SiC particulate composites is investigated accounting for the different possible modes of failure simultaneously.

A Review of the Status and Developmental Issues for Continuously-Reinforced Ti-Aluminide Composites for Structural Applications

1994 ◽  
Vol 350 ◽  
Author(s):  
D. B. Miracle ◽  
P. R. Smith ◽  
J. A. Graves
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Mechanical Load ◽  
Matrix Composition ◽  
Matrix Composites ◽  
Development Activity ◽  
Developmental Issues ◽  
Structural Applications ◽  
The Matrix

AbstractA significant materials-based activity to develop Ti-aluminide metal matrix composites for high temperature aerospace structural applications is now underway. A review of the approaches, progress, and status of the development of continuously-reinforced Ti-aluminide metal matrix composites with matrices which contain a significant volume fraction of the ordered orthorhombic Ti2AlNb phase will be presented. The principal application considered is a gas turbine compressor rotor ring, and this influences the development approaches and properties goals. Specific development activity that will be presented includes modification and control of the matrix composition and microstructure, fiber coating treatments to control interdiffusion between the fiber and the matrix, and to improve the ability of the interface to support a mechanical load, and efforts to improve the properties of SiC monofilaments used as reinforcements. Critical issues that define the requirements for additional studies will be presented.

scholarly journals Measurement of Residual Stresses in Metal Matrix Composites

1993 ◽  
Author(s):  
P. K. Wright
Keyword(s):  
Thermal Expansion ◽  
Residual Stresses ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Stress Measurement ◽  
Fiber Direction ◽  
Matrix Composites ◽  
Thermal Expansion Coefficients ◽  
The Matrix

Metal matrix composites (MMC) are expected to develop internal residual stresses on cooling from fabrication due to the large thermal expansion mismatch between reinforcing fibers and the matrix. This work was undertaken to experimentally measure these residual stresses and compare them with analytical calculations in order to clearly establish their levels and dependence on material parameters. Two techniques for residual stress measurement were investigated: 1) Xray diffraction (sin2 psi method) and 2) neutron diffraction. Both techniques gave results in good agreement with analytical predictions for several systems (SCS-6/Ti-24Al-11Nb, W/NiAl, and Al2O3NiAl). The results obtained showed a dependence of residual stresses on thermal expansion coefficients, elastic moduli, volume fraction fibers, and matrix yield strengths. The fibers showed compressive stress states, and the matrix, tension. Average stresses were higher in the fiber direction than transverse to fibers.

Finite Element Simulation of Metal Matrix Composites: Effective Coefficients of Friction and Temperature Fields Under Frictional Loading

2005 ◽  
Author(s):  
Christopher O. Huber ◽  
Sascha Kremmer ◽  
Heinz E. Pettermann
Keyword(s):  
Finite Element ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Matrix Composites ◽  
Particle Volume ◽  
First Case ◽  
Effective Coefficients ◽  
Unit Cells

Computational predictions on the tribological behavior of metal matrix composites (MMCs) are carried out. The influence of particle volume fraction and clustering of particles is investigated at different length scales. Finite Element simulations are performed on unit cells utilizing approaches from the field of ‘continuum mechanics of materials’. Models are based on the work of Segurado et al. [1], who used homogeneous, randomly distributed inclusions in a matrix phase with 30% particle volume fraction. In addition, the present work introduces modified unit cells with 10% volume fraction, with both homogeneous random and clustered distribution (Fig. 1). These modifications are derived from the original cell by either randomly removing inclusions in the first case, or from a predefined area in the second case.

scholarly journals Measurement of Residual Stresses in Metal Matrix Composites

1994 ◽  
Vol 116 (3) ◽  
pp. 605-610 ◽  
Author(s):  
P. K. Wright
Keyword(s):  
Thermal Expansion ◽  
Residual Stresses ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Stress Measurement ◽  
Fiber Direction ◽  
Matrix Composites ◽  
Thermal Expansion Coefficients ◽  
The Matrix

Metal matrix composites (MMC) are expected to develop internal residual stresses on cooling from fabrication due to the large thermal expansion mismatch between reinforcing fibers and the matrix. This work was undertaken to measure experimentally these residual stresses and compare them with analytical calculations in order to establish clearly their levels and dependence on material parameters. Two techniques for residual stress measurement were investigated: (1) X-ray diffraction (sin2-psi method) and (2) neutron diffraction. Both techniques gave results in good agreement with analytical predictions for several systems (SCS-6/Ti-24Al-11Nb, W/NiAl, and Al2O3NiAl). The results obtained showed a dependence of residual stresses on thermal expansion coefficients, elastic moduli, volume fraction fibers, and matrix yield strengths. The fibers showed compressive stress states, and the matrix, tension. Average stresses were higher in the fiber direction than transverse to fibers.

scholarly journals A consequence of reinforcements in aluminum-based metal matrix composites: a literature review

10.30544/422 ◽  
2019 ◽  
Vol 25 (3) ◽  
pp. 195-208
Author(s):  
Nishith R Rathod ◽  
Jyoti Menghani
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Research Work ◽  
Aluminum Matrix ◽  
Ex Situ ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Aluminum Metal ◽  
Aluminum Metal Matrix Composites

In the recent era, Metal Matrix Composites (MMCs) are one of the most vigorously studied topics in material science. Lightweight metals and its alloys create an intense attraction for tailoring new metal matrix composites to overcome conventional limitations like low strength. Aluminum metal matrix composites signify to the high-grade lightweight high-performance aluminum-based MMCs. The reinforcements in aluminum matrix composites could be in the form of particulates, whiskers, and continuous fiber or discontinuous fiber, where weight or volume fraction varies from a few percentages to 60%. Properties of aluminum metal matrix composites can be customized as per the demand of the industry by getting the appropriate combination of the metal matrix, reinforcements, and selective processing route. Nowadays many grads of aluminum matrix composites are fabricated by different routes where in situ route processing is more attractive compared with conventional ex-situ process because it delivers excellent wettability, thermally stability of reinforcements, the bonding strength between reinforcements and matrix, cohesive atomic structure, and fine grain size of reinforcements (specifically nano size). The devoted research work of aluminum matrix composites during the last three-decade generates a wealth of knowledge on the effect of reinforcements vis-à-vis mechanical, chemical, tribological properties of aluminum matrix composites. The acceptance of the aluminum matrix composites as engineering materials depends not only on the performance advantages of the composites, but it also depends upon the cheap, easy, and familiar fabrication technologies for these tailored materials.

Finite Element Analysis about Effects of Particle Size on Deformation Behavior of Particle Reinforced Metal Matrix Composites

2007 ◽  
Vol 353-358 ◽  
pp. 1263-1266
Author(s):  
Yi Wu Yan ◽  
Lin Geng ◽  
Ai Bin Li ◽  
Guo Hua Fan
Keyword(s):  
Particle Size ◽  
Finite Element ◽  
Metal Matrix Composites ◽  
Deformation Behavior ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Matrix Composites ◽  
Particle Volume ◽  
Element Analysis

By incorporating the Taylor-based nonlocal theory of plasticity, the finite element method (FEM) is applied to investigate the effect of particle size on the deformation behavior of the metal matrix composites. In the simulation, the two-dimensional plane strain and random distribution multi-particles model are used. It is shown that, at a fixed particle volume fraction, there is a close relationship between the particle size and the deformation behavior of the composites. The yield strength and plastic work hardening rate of the composites increase with decreasing particle size. The predicted stress-strain behaviors of the composites are qualitative agreement with the experimental results.

scholarly journals Why Al-B4C Metal Matrix Composites? A Review

2021 ◽  
Author(s):  
Mohamed F. Ibrahim ◽  
Hany R. Ammar ◽  
Agnes M. Samuel ◽  
Mahmoud S. Soliman ◽  
Victor Songmene ◽  
...  
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Pure Aluminum ◽  
Microstructural Characterization ◽  
Powder Injection ◽  
Image Analyzer ◽  
Matrix Composites ◽  
The Matrix ◽  
B4c Particles

The Al-B4C metal matrix composite (MMC) is characterized by its ability to absorb neutrons which makes it the most suitable shielding material for nuclear reactors. The present work was performed on two series of Al-B4C metal matrix composites made using a powder injection apparatus. In one series, commercially pure aluminum (A5) served as the matrix. For the second set, 6063 alloy was used. In all cases the volume fraction of B4C reinforcement particles (grit size 400 mesh, purity 99.5%) was approximately 15%. The volume fraction of the injected B4C particles was determined using a computer driven image analyzer. Measured amounts of Ti, Zr, and Ti + Zr, were added to the molten composites of both series. Microstructural characterization was carried out employing a field emission scanning electron microscope operating at 20 kV and equipped with an electron dispersive x-ray spectroscopic system (EDS). The same technique was applied to characterize the fracture behavior of the tested composites. Mechanical properties of these composites were investigated using impact testing, and ambient and high temperature tensile testing methods. Almost 1000 impact and tensile samples were tested following different heat treatments. The obtained results from these investigations are reported in this Chapter.

scholarly journals Wettability in Metal Matrix Composites

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1034
Author(s):  
Massoud Malaki ◽  
Alireza Fadaei Tehrani ◽  
Behzad Niroumand ◽  
Manoj Gupta
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Aluminum Matrix ◽  
Interfacial Strength ◽  
High Strength ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Metal Matrix Nanocomposites ◽  
Aerospace Applications ◽  
Matrix Nanocomposites

Metal matrix composites (MMCs) have been developed in response to the enormous demand for special industrial materials and structures for automotive and aerospace applications, wherein both high-strength and light weight are simultaneously required. The most common, inexpensive route to fabricate MMCs or metal matrix nanocomposites (MMNCs) is based on casting, wherein reinforcements like nanoceramics, -carbides, -nitrides, elements or carbon allotropes are added to molten metal matrices; however, most of the mentioned reinforcements, especially those with nanosized reinforcing particles, have usually poor wettability with serious drawbacks like particle agglomerations and therefore diminished mechanical strength is almost always expected. Many research efforts have been made to enhance the affinity between the mating surfaces. The aim in this paper is to critically review and comprehensively discuss those approaches/routes commonly employed to boost wetting conditions at reinforcement-matrix interfaces. Particular attention is paid to aluminum matrix composites owing to the interest in lightweight materials and the need to enhance the mechanical properties like strength, wear, or creep resistance. It is believed that effective treatment(s) may enormously affect the wetting and interfacial strength.

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