scholarly journals A Micro-Computed Tomography Comparison of the Porosity in Additively Fabricated CuCr1 Alloy Parts Using Virgin and Surface-Modified Powders

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1995
Author(s):  
Mirko Sinico ◽  
Suraj Dinkar Jadhav ◽  
Ann Witvrouw ◽  
Kim Vanmeensel ◽  
Wim Dewulf

Recently, the use of novel CuCr1 surface-modified powder for reliable laser powder-bed fusion (LPBF) manufacturing has been proposed, enabling a broader LPBF processing window and longer powder storage life. Nevertheless, virgin CuCr1 powder is also LPBF processable, on the condition that a high-energy density is employed. In this work, we compare two dense specimens produced from virgin and surface-modified CuCr1 powder. Furthermore, a third sample fabricated from surface-modified powder is characterized to understand an abnormal porosity content initially detected through Archimedes testing. Utilizing high-resolution micro-CT scans, the nature of the defects present in the different samples is revealed. Pores are analyzed in terms of size, morphology and spatial distribution. The micro-CT data reveal that the virgin CuCr1 dense specimen displays keyhole pores plus pit cavities spanning multiple layer thicknesses. On the other hand, the sample fabricated with the surface-modified CuCr1 powder mainly contains small and spherical equi-distributed metallurgical defects. Finally, the CT analysis of the third specimen reveals the presence of a W contamination, favoring lack-of-fusion pores between subsequent LPBF layers. The LPBF melting mode (keyhole or conductive), the properties of the material, and the potential presence of contaminants are connected to the different porosity types and discussed.

2021 ◽  
pp. 002199832110338
Author(s):  
Elisson BD da Rocha ◽  
Ana Maria F de Sousa ◽  
Ana Lúcia N da Silva ◽  
Cristina RG Furtado ◽  
Marcos V Colaço ◽  
...  

This study reports the reinforcement degree investigation of two types of rockwool fibers (F1 and F2), in nitrile rubber composites. The micro-computed tomography (micro-CT) 3D images showed that both fibers were well-dispersed in the NBR matrix, without a preferential orientation. The micro-CT analysis also allowed quantifying volume fraction, inter-fiber distance, and aspect ratio. Those morphometric parameters were used for supporting the composites rheological behavior assessment. Changes in the elastic modulus and phase angle followed the same trend of the inter-fiber distance values, regardless the type of fiber. Both volume fraction and aspect ratio data from the micro-CT analysis were used to predict theoretical values of elastic modulus using the Guth-Gold and modified Guth-Gold equations, and the results obtained were compared to the rheological experimental data. This analysis was helpful to better understand the rockwool fibers reinforcement degree differences in the production of the nitrile rubber composites.


Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4748
Author(s):  
Ulrike Kuchler ◽  
Patrick Heimel ◽  
Alexandra Stähli ◽  
Franz Josef Strauss ◽  
Bernadette Luza ◽  
...  

Deproteinized bovine bone mineral (DBBM) is brittle and can break into fragments. Here, we examined whether DBBM fragments have an impact on mice calvarial bone during bone augmentation. DBBM was either randomly crushed (DBBM fragments) or left undisturbed (DBBM granules). Then, DBBM fragments or original DBBM granules were placed onto calvarial bone in 20 BALB/c mice. Following random allocation, ten mice received DBBM fragments and ten mice received original DBBM granules. After fourteen days of healing, micro computed tomography (micro-CT) and histological analysis of the augmented sites were performed. The primary outcome was the porosity of the calvarial bone. The micro-CT analysis revealed that DBBM fragments failed to significantly change the porosity of the calvarial bone as compared with original DBBM granules, despite the slightly higher bone resorption in the DBBM fragment group, 10.3% (CI 6.3–11.6) versus 6.1% (CI 4.1–7.8, p = 0.355), respectively. The cortical bone volume was not altered by DBBM fragments as compared with original DBBM granules, i.e., 79.0% (CI 78.9–81.2) versus 81.5% (CI 80.1–83.3, p = 0.357), respectively. The DBBM fragment group revealed similar bone thickness values as compared with the DBBM granules group, i.e., 0.26 mm (CI 0.23–0.29) versus 0.25 mm (CI 0.22–0.27, p = 0.641), respectively. The histological evaluation supported the micro-CT observations, displaying minor signs of porosity and resorption. The particle-size distribution analysis confirmed a shift towards smaller particle sizes in the DBBM fragment group. These findings suggest that DBBM fragments behave similarly to original DBBM granules in terms of bone morphological changes at augmented sites.


2018 ◽  
Vol 08 (06) ◽  
pp. 1850040 ◽  
Author(s):  
Xuefan Zhou ◽  
Lu Wang ◽  
Guoliang Xue ◽  
Kechao Zhou ◽  
Hang Luo ◽  
...  

The high-performance energy-storage dielectric capacitors are increasingly important due to their wide applications in high power electronics. Here, we fabricated a novel P(VDF-HFP)-based capacitor with surface-modified NBT-[Formula: see text]ST ([Formula: see text], 0.10, 0.26) whiskers, denoted as Dop@NBT-[Formula: see text]ST/P(VDF-HFP). The influences of ST content, fillers’ volume fraction and electric field on the dielectric properties and energy-storage performance of the composites were investigated systematically. The results show that the dielectric constant monotonously increased with the increase of ST content and fillers’ volume fraction. The composite containing 10.0 vol% NBT-0.26ST whiskers possessed a dielectric constant of 39 at 1[Formula: see text]kHz, which was 5.6 times higher than that of pure P(VDF-HFP). It was noticed that the D-E loops of the composites became thinner and thinner with the increase of ST content. Due to the reduced remnant polarization, the composite with 5.0 vol% NBT-0.26ST whiskers achieved a high energy density of 6.18[Formula: see text]J/cm3 and energy efficiency of approximately 57% at a relatively low electric field of 200[Formula: see text]kV/mm. This work indicated that NBT-0.26ST whisker is a kind of potential ceramic filler in fabricating the dielectric capacitor with high discharged energy density and energy efficiency.


2016 ◽  
Vol 40 (6) ◽  
pp. 496-502 ◽  
Author(s):  
S Hayashi-Sakai ◽  
N Numa-Kinjoh ◽  
M Sakamoto ◽  
J Sakai ◽  
J Matsuyama ◽  
...  

Objective: Most cases of hypophosphatasia (HPP) exhibit early loss of primary teeth. Results of micro-computed tomography (micro-CT) analysis of teeth with HPP have not yet been reported. The purpose of the present study was to describe the size and mineral density distribution and mapping of exfoliated teeth with HPP using micro CT. Study design: Seven exfoliated teeth were obtained from a patient with HPP. Exfoliated teeth sizes were measured on micro CT images and mineral densities of the mandibular primary central incisors were determined. Results: Partial dentures were fabricated for the patient to replace the eight primary teeth which had exfoliated. Most primary teeth sizes were within the normal range. The mean values of enamel and dentin mineral densities in teeth with HPP were 1.35 and 0.88 g/cm3, respectively, in the mandibular primary central incisors. Conclusion: Mineral density distribution and mapping revealed that the values in teeth with HPP were lower than the homonymous teeth controls in all regions from the crown to apex. Furthermore, it was demonstrated that the differences between HPP and controls were larger on the crown side and the differences tended to converge on the apex side. These results suggested that the present patient showed mild hypomineralization in the primary dentition.


Author(s):  
Subin Shrestha ◽  
Thomas Starr ◽  
Kevin Chou

This study aims at analyzing process-induced pores in selective laser melting (SLM), a laser powder-bed fusion additive manufacturing (AM) process. Porosity is one of the most problematic defects in SLM parts; it impairs the part performance, and yet, is sharply sensitive to the parameters of the SLM process itself. Detailed analysis of SLM pore formations using a computed tomography (CT) technique is desired in order to understand the porosity level under different process conditions. In this study, an SLM system was used to fabricate samples, using Ti-6Al-4V powder, with single tracks formed, at 60 μm layer thickness, with different laser powers and scanning speeds to vary the energy density. A micro-CT (μ-CT) scanner was used to measure the internal features of the SLM specimens without any post-build treatments and to analyze the porosity inside single tracks formed with different energy densities. There are different mechanisms of pore formation in SLM, in particular, this study first focuses on the pore formation due to the keyhole phenomenon, caused by a high energy density. μ-CT scanning at a 6 μm resolution is able to clearly reveal the pores in the SLM samples. From the CT scan and analysis results, it is observed that increasing the energy density increases the volume of pores. For example, with 195 W and 200 mm/s, the number of pores is 93 and the total pore volume is 0.014 mm3 for a scanning length of 12 mm. On the other hand, if the energy density is less than 0.24 J/mm, few or no pores were observed, because possibly the melting process changes from the keyhole mode to the conduction mode.


ACS Nano ◽  
2009 ◽  
Vol 3 (9) ◽  
pp. 2581-2592 ◽  
Author(s):  
Philseok Kim ◽  
Natalie M. Doss ◽  
John P. Tillotson ◽  
Peter J. Hotchkiss ◽  
Ming-Jen Pan ◽  
...  

2017 ◽  
Vol 5 (48) ◽  
pp. 12777-12784 ◽  
Author(s):  
Shudi Liao ◽  
Zhonghui Shen ◽  
Hao Pan ◽  
Xin Zhang ◽  
Yang Shen ◽  
...  

A surface-modified TiO2 nanorod array/P(VDF–HFP) dielectric capacitor has an ultrahigh energy density of 17.5 J cm−3 at 509 kV mm−1.


2019 ◽  
Vol 53 (4) ◽  
pp. 431-440 ◽  
Author(s):  
Yihong Li ◽  
Yingyi Liu ◽  
Walter J. Psoter ◽  
Olivia M. Nguyen ◽  
Timothy G. Bromage ◽  
...  

The aim of this study was to determine the effects of 38% silver diamine fluoride (SDF) on carious lesions of human deciduous teeth. Ten extracted deciduous incisors with caries were collected and treated with SDF. After the treatment, the teeth were sectioned through the center of the carious lesion. The extent of sliver precipitation was examined using quantitative backscattered electron scanning electron microscopy (qBSE-SEM), energy-dispersive X-ray spectroscopy (EDX), and micro-computed tomography (micro-CT). The qBSE-SEM images revealed that the silver particles could penetrate through the pellicle complex, along with the rod sheaths into the demineralized enamel rods and the dentinal tubules, and form silver-enriched barriers surrounding the carious lesions at depths up to 2,490.2 μm (mean 744.7 ± 448.7 μm) within the dentinal tubules of the carious lesions, but less likely in the sound enamel. The EDX spectrum analysis revealed that carbon, oxygen, phosphorus, chlorine, silver, and calcium were the main elements detected in the lesions treated with SDF. Additionally, sodium, magnesium, aluminum, silicon, zinc, sulfur, and fluorine were detected as the minor elements within the SDF precipitation “zone.” The micro-CT analysis further showed that in the deep cavitated lesions, the silver precipitation could be observed in the pulp chamber. These findings provide new evidence defining the SDF mode of action for arresting caries and suggest that the application of a highly concentrated SDF solution on deciduous teeth should be used with caution for various carious lesions.


Author(s):  
Subin Shrestha ◽  
Y. Kevin Chou

The dynamic phenomenon of a melt pool during the laser powder bed fusion (LPBF) process is complex and sensitive to process parameters. As the energy density input exceeds a certain threshold, a huge vapor depression may form, known as the keyhole. This study focuses on understanding the keyhole behavior and related pore formation during the LPBF process through numerical analysis. For this purpose, a thermo-fluid model with discrete powder particles is developed. The powder distribution, obtained from a discrete element method (DEM), is incorporated into the computational domain to develop a 3D process physics model using flow-3d. The melt pool formation during the conduction mode and the keyhole mode of melting has been discerned and explained. The high energy density leads to the formation of a vapor column and consequently pores under the laser scan track. Further, the keyhole shape resulted from different laser powers and scan speeds is investigated. The numerical results indicated that the keyhole size increases with the increase in the laser power even with the same energy density. The keyhole becomes stable at a higher power, which may reduce the occurrence of pores during laser scanning.


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