scholarly journals Casting over Metal Method Used in Manufacturing Hybrid Cobalt-Chromium Dental Prosthetic Frameworks Assembles

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 539 ◽  
Author(s):  
Willi Andrei Uriciuc ◽  
Horatiu Vermesan ◽  
Ancuta Elena Tiuc ◽  
Aranka Ilea ◽  
Adina Bianca Bosca ◽  
...  
Keyword(s):  
Selective Laser Melting ◽  
High Precision ◽  
Average Distance ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Manufacturing Method ◽  
Fitting Accuracy

Cobalt–chromium (Co–Cr) alloys are the most widely used materials for removable and fixed dental prosthetic frameworks. The fitting accuracy between these components in dental prosthetic frameworks assembles (DPFAs) is largely influenced by the manufacturing method. This study presents a novel manufacturing method that combined two common techniques for obtaining one single framework: casting of Co–Cr inserts on top of parts previously manufactured by selective laser melting (SLM) of Co–Cr powder (CoM). Horizontal (n = 4) and vertical (n = 3) surfaces were microscopically analyzed (n = 770 count sum). The results revealed a high precision of the process and high fitting accuracy between the hybrid frameworks. The average distance measured between the frameworks in joined position was 41.08 ± 7.56 µm. In conclusion, the manufacturing of Co–Cr alloys DPFA using the CoM method reduced the deformation of hybrid frameworks and improved the joining accuracy between them.

scholarly journals Realization of a Dental Framework by 3D Printing in Material Cobalt-Chromium with Superior Precision and Fitting Accuracy

Materials ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 5390
Author(s):  
André Edelmann ◽  
Lisa Riedel ◽  
Ralf Hellmann
Keyword(s):  
Surface Roughness ◽  
Selective Laser Melting ◽  
Critical Area ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Dental Application ◽  
Implant Overdenture ◽  
Passive Fit ◽  
Form Deviation ◽  
Fitting Accuracy

We report on the generation of a cobalt-chromium dental framework with superior precision and fitting accuracy using selective laser melting. The objective of this study is the reduction of surface roughness and the possibility to manufacture a dental framework with high precision for passive fit with attachments, in particular a round tack. After selective laser melting, the dental framework is thermally post processed at 750 °C, shot-blasted with glass and highly polished. Nominal to actual 3D form deviation is analyzed by stripe light projection, revealing deviations being less than 250 μm, i.e., warpage is as low as to permit dental application and accurate passive fit. In particular, the critical area of the dental framework, the fixture to the implant (overdenture) shows negligible deviations. This superior fitting accuracy is confirmed by joining the bar with a testing stylus.

A Short Glance on Metal 3D AM

2018 ◽  
Vol 786 ◽  
pp. 348-355
Author(s):  
Terho Iso-Junno ◽  
Kimmo Mäkelä ◽  
Kari Mäntyjärvi ◽  
Tero Jokelainen
Keyword(s):  
Additive Manufacturing ◽  
Selective Laser Melting ◽  
Future Development ◽  
Cost Efficiency ◽  
Holistic Approach ◽  
Production Method ◽  
Digital Manufacturing ◽  
Laser Melting ◽  
Manufacturing Method ◽  
Manufacturing Methods

Metal 3D AM (Additive Manufacturing) has been becoming a more common production method for larger variety of parts. In this review the current situation and future development trends of the 3D metal AM are presented, concentrating on the SLM (Selective Laser Melting) technology. A holistic approach to the AM as a digital manufacturing method is presented and different manufacturing aspects of the AM production are identified. The most promising aspects for the future development are the automatization of the AM design tasks and automatization of the production. With the development of these aspects the production and cost efficiency of the metal AM can be increased to a more competitive level compared with other manufacturing methods.

Surface Formation Mechanisms in Selective Laser Melting of Cobalt-Chromium-Molybdenum Powder

2020 ◽  
Vol 839 ◽  
pp. 73-78
Author(s):  
Alexander A. Saprykin ◽  
Yuriy P. Sharkeev ◽  
Natalya A. Saprykina ◽  
Egor A. Ibragimov
Keyword(s):  
Selective Laser Melting ◽  
Marangoni Effect ◽  
Powdered Material ◽  
Formation Mechanisms ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Movement Velocity ◽  
Surface Formation ◽  
Preheating Temperature ◽  
Cobalt Chromium Molybdenum

Selective laser melting (SLM) is a manufacturing technology of metal parts of any shapes with target mechanical properties by means of laser melting. This paper discusses the effect of SLM parameters: laser output power, laser movement velocity, scanning pitch and preheating temperature of a powdered material on surface formation mechanism, namely, its physical configuration when melting cobalt-chromium-molybdenum powdered material Со28Cr3Mo. The study points at structural differences of melted surfaces even under identical process parameters. Several types of surface formation are identified, e.g. homogenous melt, coagulated particles, and shapeless particles. Vapor pressure, Marangoni effect, and heat effect of a melted powder are stated to be key reasons for rough surface. This research is of high importance for understanding the effect of SLM parameters on formation of a target quality surface, positive stability and repeatable accuracy of the process.

Experimental Investigation of Selective Laser Melting of Lunar Regolith for In-Situ Applications

2013 ◽  
Author(s):  
Miranda Fateri ◽  
Andreas Gebhardt ◽  
Maziar Khosravi
Keyword(s):  
Selective Laser Melting ◽  
Laser Power ◽  
Lunar Regolith ◽  
Laser Melting ◽  
Manufacturing Method ◽  
3D Objects ◽  
Scan Speed ◽  
Manufacturing Methods ◽  
Object Layer

Selective Laser Melting (SLM) is a powder based Additive manufacturing (AM) technology which builds an object layer wise using a laser beam to melt the powder on an elevated platform. Thus far numerous studies have investigated lunar manufacturing methods and construction but little is known about applicability of SLM of lunar regolith. As most lunar construction proposals require transportation of essential materials from Earth, using an in-situ manufacturing method with indigenous material would be considerably more economical. Fabrication of parts with SLM using various metals and ceramics has already been presented. As such, the feasibility of using lunar regolith mixture to create functional parts with SLM process is investigated. Variation of process parameters such as laser power, scan speed, and scan strategies is investigated and multiple 3D objects are successfully created and presented.

Mechanical Properties and Microstructural Characterization of Cobalt-Chromium (CoCr) Obtained by Casting and Selective Laser Melting (SLM)

2017 ◽  
Vol 899 ◽  
pp. 534-539 ◽  
Author(s):  
Marcello Vertamatti Mergulhão ◽  
Carlos Eduardo Podestá ◽  
Maurício David Martins das Neves
Keyword(s):  
Mechanical Properties ◽  
Selective Laser Melting ◽  
Rupture Strength ◽  
Chemical Properties ◽  
Optical Microscope ◽  
Tensile Yield Strength ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Standard Samples ◽  
Casting Technique

The aim of this study is the consolidation of Cobalt-Chromium (CoCr) alloy powder using the additive manufacturing - selective laser melting (SLM) and the investment casting techniques. The research of this study has been applied to their biomaterial applied to development of prosthesis and dental implants. The gas atomized powder are spherical (mean diameter equal to 42,74 μm) and was analyzed by their physical and chemical properties. The microstructure of the powder and specimens was evaluated using optical microscope (OM) and scanning electron microscope with energy-dispersed X-ray spectroscopy (SEM-EDS). The mechanical properties were evaluated of standard samples using a tensile (yield strength, maximum tensile, rupture tensile and elongation), three point bending (transverse rupture strength) and micro hardness tests. The mechanical results indicate higher values for the SLM than casting specimens. The micrographs revealed a characteristic morphology of laser been used in the SLM technique and the dendrites in the casting technique. The microstructure of samples made by SLM is thinner than the samples obtained in the cast.

scholarly journals Comparison of Marginal Integrity and Surface Roughness of Selective Laser Melting, CAD-CAM and Digital Light Processing Manufactured Co-Cr Alloy Copings

2021 ◽  
Vol 11 (18) ◽  
pp. 8328
Author(s):  
Abdulaziz S. Alqahtani ◽  
Abdullah M. AlFadda ◽  
Malek Eldesouky ◽  
Mazen K. Alnuwaiser ◽  
Samar Al-Saleh ◽  
...  
Keyword(s):  
Selective Laser Melting ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Digital Light Processing ◽  
Group 4 ◽  
Cad Cam ◽  
Ct Analysis ◽  
Group 3 ◽  
Group 2 ◽  
Cast Technique

The purpose of the present study was to evaluate the influence of fabrication techniques on the surface micro-roughness (Ra) and marginal misfit of cobalt chromium (CoCr) copings. A mandibular first molar was prepared for a metal ceramic crown. Forty metal copings were prepared and divided into groups (n = 10). Group 1, Casting-Lost wax technique (Cast-LWT), Group 2, CAD-CAM, Group 3, Selective laser melting (SLM), and Group 4, Digital light processing-Cast (DLP-Cast). Ra was measured using laser profilometry and marginal misfit was analyzed with Micro-CT. Analysis of variance (ANOVA), Tukey multiple comparison, and correlation coefficient tests were applied (p < 0.05). SLM technique showed the highest Ra (2.251 ± 0.310 μm) and the Cast-LWT group presented the lowest Ra (1.055 ± 0.184 μm). CAD-CAM copings showed statistically lower Ra compared with SLM samples (p = 0.028), but comparable Ra to DLP-Cast (p > 0.05). CoCr copings fabricated from the DLP-Cast technique demonstrated the highest marginal misfit (147.746 ± 30.306 μm) and the lowest misfit was established by SLM copings (27.193 ± 8.519 μm). The SLM technique displayed lower marginal misfit than DLP-Cast and CAD-CAM (p = 0.001), but comparable misfit to Cast-LWT copings. Ra influenced the marginal misfit in CAD-CAM, SLM, and DLP-Cast technique-fabricated copings. (p < 0.01). Marginal misfit and Ra of CoCr copings are contingent on the different fabrication techniques.

Study on Selective Laser Melting Forming Process of Cobalt Chromium Alloy

2015 ◽  
Vol 42 (5) ◽  
pp. 0503001
Author(s):  
刘威 Liu Wei ◽  
刘婷婷 Liu Tingting ◽  
廖文和 Liao Wenhe ◽  
蒋立异 Jiang Liyi
Keyword(s):  
Selective Laser Melting ◽  
Chromium Alloy ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Forming Process ◽  
Cobalt Chromium Alloy

Selective Laser Melting Forming Hardness Rule of Cobalt Chromium Alloy and its Prediction Model

2016 ◽  
Vol 43 (3) ◽  
pp. 0303007
Author(s):  
刘婷婷 Liu Tingting ◽  
廖文和 Liao Wenhe ◽  
张凯 Zhang Kai ◽  
刘威 Liu Wei
Keyword(s):  
Prediction Model ◽  
Selective Laser Melting ◽  
Chromium Alloy ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Cobalt Chromium Alloy
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