scholarly journals Evaluation of Dislocation Densities in Various Microstructures of Additively Manufactured Ti6Al4V (Eli) by the Method of X-ray Diffraction

Materials ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 5355
Author(s):  
Amos Muiruri ◽  
Maina Maringa ◽  
Willie du Preez

Dislocations play a central role in determining strength and flow properties of metals and alloys. Diffusionless phase transformation of β→α in Ti6Al4V during the Direct Metal Laser Sintering (DMLS) process produces martensitic microstructures with high dislocation densities. However, heat treatment, such as stress relieving and annealing, can be applied to reduce the volume of these dislocations. In the present study, an analysis of the X-ray diffraction (XRD) profiles of the non-heat-treated and heat-treated microstructures of DMLS Ti6Al4V(ELI) was carried out to determine the level of defects in these microstructures. The modified Williamson–Hall and modified Warren–Averbach methods of analysis were used to evaluate the dislocation densities in these microstructures. The results obtained showed a 73% reduction of dislocation density in DMLS Ti6Al4V(ELI) upon stress relieving heat treatment. The density of dislocations further declined in microstructures that were annealed at elevated temperatures, with the microstructures that were heat-treated just below the β→α recording the lowest dislocation densities.

2017 ◽  
Vol 24 (Supp01) ◽  
pp. 1850014 ◽  
Author(s):  
ARKADEB MUKHOPADHYAY ◽  
TAPAN KUMAR BARMAN ◽  
PRASANTA SAHOO

The present work investigates the effects of heat treatment on friction and wear behavior of electroless Ni–B coatings at elevated temperatures. Coating is deposited on AISI 1040 steel specimens and subjected to heat treatments at 350[Formula: see text]C, 400[Formula: see text]C and 450[Formula: see text]C. Coating characterization is done using scanning electron microscope, energy dispersive X-Ray analysis and X-Ray diffraction analysis. Improvement in microhardness is observed for the heat treated deposits. Further, the effect of heat treatment on the tribological behavior of the coatings at room temperature, 100[Formula: see text]C, 300[Formula: see text]C and 500[Formula: see text]C are analyzed on a pin-on-disc setup. Heat treatment at 350[Formula: see text]C causes a significant improvement in the tribological behavior at elevated temperatures. Higher heat treatment temperatures cause deterioration in the wear resistance and coefficient of friction. The wear mechanism at 100[Formula: see text]C is observed to be predominantly adhesive along with abrasion. While at 300[Formula: see text]C, abrasive wear is seen to be the governing wear phenomenon. Formation of mechanically mixed layers is noticed at both the test temperatures of 100[Formula: see text]C and 300[Formula: see text]C for the coatings heat treated at 400[Formula: see text]C and 450[Formula: see text]C test temperature. The predominant wear mechanisms at 500[Formula: see text]C are abrasive and fatigue for as-deposited and heat treated coatings, respectively.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 539
Author(s):  
Gonçalo M. Gorito ◽  
Aida B. Moreira ◽  
Pedro Lacerda ◽  
Manuel F. Vieira ◽  
Laura M. M. Ribeiro

Cast Ni-Si-B alloys have the potential for high-temperature applications because of their high resistance to wear, impact, corrosion, and oxidation at elevated temperatures due to an appropriate balance of hard phases and austenite that ensures a good compromise between toughness and hardness. In this work, NiSi3B2 specimens, fabricated by the lost-wax casting process, were investigated. Given the complex multiphase cast microstructure, a differential scanning calorimeter (DSC-TGA) analysis was employed to characterize the reactions that occur during solidification and the resulting phases were characterized using scanning electron microscopy (SEM), with energy-dispersive microanalysis (EDS) and backscattered electron (BSE) image and X-ray diffraction (XRD). Due to the presence of hard phases, machining of the Ni-Si-B components can pose additional difficulties. Therefore, the conditions of the solution heat treatment, which might lead to the homogenization of the microstructure, consequently improving its machinability, were also investigated. The results of the heat-treated samples indicated that the dissolution of the eutectic constituent is accompanied by a significant decrease in the hardness (approximately 17%). It is important to emphasize that the solution heat treatments carried out reduced the hardness without affecting the percentage of borides, which will allow improving the machinability without adversely affecting the alloy performance in service.


2021 ◽  
Author(s):  
Mei Yang ◽  
Yishu Zhang ◽  
Haoxing You ◽  
Richard Smith ◽  
Richard D. Sisson

Abstract Selective laser melting (SLM) is an additive manufacturing technique that can be used to make the near-net-shape metal parts. M2 is a high-speed steel widely used in cutting tools, which is due to its high hardness of this steel. Conventionally, the hardening heat treatment process, including quenching and tempering, is conducted to achieve the high hardness for M2 wrought parts. It was debated if the hardening is needed for additively manufactured M2 parts. In the present work, the M2 steel part is fabricated by SLM. It is found that the hardness of as-fabricated M2 SLM parts is much lower than the hardened M2 wrought parts. The characterization was conducted including X-ray diffraction (XRD), optical microscopy, Scanning Electron Microscopy (SEM), and energy dispersive X-ray spectroscopy (EDS) to investigate the microstructure evolution of as-fabricated, quenched, and tempered M2 SLM part. The M2 wrought part was heat-treated simultaneously with the SLM part for comparison. It was found the hardness of M2 SLM part after heat treatment is increased and comparable to the wrought part. Both quenched and tempered M2 SLM and wrought parts have the same microstructure, while the size of the carbides in the wrought part is larger than that in the SLM part.


2018 ◽  
Vol 25 (08) ◽  
pp. 1950023 ◽  
Author(s):  
ARKADEB MUKHOPADHYAY ◽  
TAPAN KUMAR BARMAN ◽  
PRASANTA SAHOO

The present work reports the deposition of a quaternary Ni-B-W-Mo coating on AISI 1040 medium carbon steel and its characterization. Quaternary deposits are obtained by suitably modifying existing electroless Ni-B bath. Composition of the as-deposited coating is analyzed by energy dispersive X-ray spectroscopy. The structural aspects of the as-deposited and coatings heat treated at 300[Formula: see text]C, 350[Formula: see text]C, 400[Formula: see text]C, 450[Formula: see text]C and 500[Formula: see text]C are determined using X-ray diffraction technique. Surface of the as-deposited and heat-treated coatings is examined using a scanning electron microscope. Very high W deposition could be observed when sodium molybdate is present in the borohydride-based bath along with sodium tungstate. The coatings in their as-deposited condition are amorphous while crystallization takes place on heat treatment. A nodulated surface morphology of the deposits is also observed. Vickers’ microhardness and crystallite size measurement reveal inclusion of W and Mo results in enhanced thermal stability of the coatings. Solid solution strengthening of the electroless coatings by W and Mo is also observed. The applicability of kinetic strength theory to the hardening of the coatings on heat treatment is also investigated. Corrosion resistance of Ni-B-W-Mo coatings and effect of heat treatment on the same are also determined by electrochemical techniques.


Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1883 ◽  
Author(s):  
Chao Peng ◽  
Guangxue Chen

In this study, poly(vinyl alcohol) (PVA) composite films enhanced by α-chitin nanowhiskers (ChWs) were prepared through heat treatment. The obtained membranes were assessed by means of FTIR spectroscopy, X-ray diffraction, thermogravimetric analysis, regular light transmittance, mechanical tests, permeability and water absorption. The influence of the nano-component and heat treatment on the mechanical, thermal and water-resistant properties of the composite membrane were analyzed. From the results of the work, the produced films with excellent barrier properties and inexpensive raw processed materials have great prospects in packaging applications.


2021 ◽  
Vol 1016 ◽  
pp. 1299-1304
Author(s):  
Naidu Seetala ◽  
Deidre Henderson ◽  
Jumel Jno-Baptiste ◽  
Hao Wen ◽  
Sheng Min Guo

The microstructure and magnetization of SmCo5 micro-particles may be used as feedstock for 3D printing to make miniature strong magnets. Thus, the magnetic response and microstructures of commercially available SmCo5 micro-particles were studied under various heat treatments using a high wattage laser. The magnetization of laser heat treated powders at 50-watt showed an increase in magnetization, while the 75-watt melt showed a little to no change. Unfortunately, the coercivity of both laser heat treated samples decreased significantly. Oxidation during the heat treatment is suspected to result in low coercivity. Purging with argon-gas prior to laser heating showed improved coercivity. To further minimize the oxidation problem a set of SmCo5 powder was reduced prior to laser heat treatment using a constant flow of hydrogen gas while being heated at various temperatures from 100 oC to 400 oC for a period of ~4 hours. The results show that the magnetization generally increases with the temperature, while the coercivity decreases significantly. Another set of SmCo5 was annealed in a vacuum furnace for one hour at temperatures between 200 oC and 400 oC in order to confirm that no hydride phases were formed during reduction. The magnetization and coercivity showed similar variations with annealing temperature to those for the reduced powders confirming that these variations may be due to change in crystal structure rather than formation of hydrides. X-ray Diffraction (XRD) studies were performed to identify the changes in crystal phases.


2005 ◽  
Vol 20 (9) ◽  
pp. 2480-2485 ◽  
Author(s):  
Kohei Kadono ◽  
Tatsuya Suetsugu ◽  
Takeshi Ohtani ◽  
Toshihiko Einishi ◽  
Takashi Tarumi ◽  
...  

Copper(I) chloride and bromide nanoparticle-dispersed glasses were prepared by means of a conventional copper staining. The staining was performed by the following process: copper stain was applied on the surfaces of Cl−- or Br−-ion-containing borosilicate glasses, and the glasses were heat-treated at 510 °C for various times. Typical exciton bands observed in the absorption spectra of the glasses after the heat treatment indicated that CuCl and CuBr particles were formed in the surface region of the glasses. The average sizes of the CuCl and CuBr particles in the glasses heat-treated for 48 h were estimated at 4.8 and 2.7 nm, respectively. The nanoparticles were also characterized by x-ray diffraction and transmission electron microscopy. Depth profiles of Cu and CuBr concentration in the glass heat-treated for 48 h were measured. Copper decreased in concentration monotonously with depth, reaching up to 60 μm, while the CuBr concentration had a maximum at about 25 μm in depth.


2017 ◽  
Vol 36 (3) ◽  
pp. 291-297
Author(s):  
Maryana Zagula-Yavorska ◽  
Kamil Gancarczyk ◽  
Jan Sieniawski

AbstractCMSX 4 and Inconel 625 superalloys were coated by platinum layers (3 and 7 μm thick) in the electroplating process. The heat treatment of platinum layers (at 1,050 ˚C for 2 h) was performed to increase platinum adherence to the superalloys substrate. The diffusion zone obtained on CMSX 4 superalloy (3 and 7 μm platinum thick before heat treatment) consisted of two phases: γ-Ni(Al, Cr) and (Al0.25Pt0.75)Ni3. The diffusion zone obtained on Inconel 625 superalloy (3 μm platinum thick before heat treatment) consisted of the α-Pt(Ni, Cr, Al) phase. Moreover, γ-Ni(Cr, Al) phase was identified. The X-ray diffraction (XRD) results revealed the presence of platinum in the diffusion zone of the heat-treated coating (7 μm platinum thick) on Inconel 625 superalloy. The surface roughness parameter Ra of heat-treated coatings increased with the increase of platinum layers thickness. This was due to the unequal mass flow of platinum and nickel.


2004 ◽  
Vol 449-452 ◽  
pp. 205-208
Author(s):  
M. Fujii ◽  
S. Motojima

The double helical carbon micro-coils were obtained by chemical vapor deposition. As-grown carbon micro-coils with amorphous structure were heat-treated at various temperatures up to 3000°C . By heat treatment, the shape of the coils was not changed. The morphology of these coils was observed in detail using electron microscope. The lattice structure was analyzed by X-ray diffraction method. Heat treatment temperature dependence of the magnetoresistance and the measurement of Raman spectra suggest that the coils heattreated at higher temperature are more highly graphitized.


1987 ◽  
Vol 2 (6) ◽  
pp. 850-857 ◽  
Author(s):  
T. Hamada ◽  
T. Nishida ◽  
Y. Sajiki ◽  
M. Matsumoto ◽  
M. Endo

Carbon fibers having various types of structures were prepared by spinning coal tar mesophase pitch, followed by thermosetting and heat treatment at high temperature. Two kinds of spinning—spinning with stirring the pitch above a capillary and without stirring—have been tried to form pitch fibers from coal tar mesophase pitch. Carbon fibers obtained from mesophase pitch and spun without stirring have a radial transverse structure where the graphite layers are arranged radially in the transverse cross section of the fibers. Carbon fibers made with a stirring system can have random, onion, and a novel “quasionion structure” by changing the spinning conditions. Carbon fibers spun with stirring are less graphitizable than those spun without stirring. No separation of the ten diffraction bands into 100 and 101 peaks and no appearance of a 112 peak were observed by x-ray diffraction when the fibers were heat treated at 2700°C, whereas carbon fibers spun without stirring show clear evidence of graphitization by heat treatment at 2700°C. Transverse magnetoresistance effects at 77 K, (Δρ/ρ)t have been measured to characterize the structure of the carbon fibers. The carbon fibers spun with stirring and heat treated at 2500°C generally exhibit a negative transverse magnetoresistance effect, whereas the carbon fibers spun without stirring exhibit a positive magnetoresistance. Good correlations are found among d002, Lc (002), transverse magnetoresistance, and resistivity at room temperature of carbon fibers spun under various conditions and heat treated at 2500°C. The tensile strengths (TS) of carbon fibers that are less graphitized are higher than those of carbon fibers with a higher degree of graphitization if tensile moduli (TM) are almost constant.


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