scholarly journals Very High Cycle Fatigue Behavior of Additively Manufactured 316L Stainless Steel

Materials ◽  
2020 ◽  
Vol 13 (15) ◽  
pp. 3293
Author(s):  
Boris Voloskov ◽  
Stanislav Evlashin ◽  
Sarkis Dagesyan ◽  
Sergey Abaimov ◽  
Iskander Akhatov ◽  
...  

The present paper is focused on an experimental study of the damage-to-failure mechanism of additively manufactured 316L stainless steel specimens subjected to very high cycle fatigue (VHCF) loading. Ultrasonic axial tension-compression tests were carried out on specimens for up to 109 cycles, and fracture surface analysis was performed. A fine granular area (FGA) surrounding internal defects was observed and formed a “fish-eye” fracture type. Nonmetallic inclusions and the lack of fusion within the fracture surfaces that were observed with SEM were assumed to be sources of damage initiation and growth of the FGAs. The characteristic diameter of the FGAs was ≈500 μm on the fracture surface and were induced by nonmetallic inclusions; this characteristic diameter was the same as that for the fracture surface induced by a lack of fusion. Fracture surfaces corresponding to the high cycle fatigue (HCF) regime were discussed as well to emphasize damage features related to the VHCF regime.

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4820
Author(s):  
Yongtao Hu ◽  
Yao Chen ◽  
Chao He ◽  
Yongjie Liu ◽  
Qingyuan Wang ◽  
...  

Effect of microstructure on the crack initiation and early propagation mechanism in the very high cycle fatigue (VHCF) regime was studied in 316L stainless steel (316L SS) by atomic force microscope (AFM) and electron back scattered diffraction (EBSD). The results show that small fatigue cracks initiate from the slip band near the grain boundaries (GBs) or the twin boundaries (TBs). Early crack propagation along or cross the slip band is strongly influenced by the local microstructure such as grain size, orientation, and boundary. Besides, the gathered slip bands (SBs) are presented side by side with the damage grains of the run-out specimen. Finally, it is found that dislocations can either pass through the TBs, or be arrested at the TBs.


2014 ◽  
Vol 891-892 ◽  
pp. 1436-1441
Author(s):  
Hiroyuki Oguma ◽  
Takashi Nakamura

In Ti–6Al–4V alloy, fatigue properties have been widely investigated, and the origin of fatigue fracture is usually at the surface in the high stress and lower fatigue life region, whereas in low stress and longer fatigue lifetimes origins are generally sub-surface in nature. Very high cycle fatigue tests were conducted, and observation of fracture surfaces revealed that a unique fine concave and convex agglutinate (hereinafter called Granular Region) formed on the fracture surface of sub-surface fractures. The granular region was not observed on the fracture surface of surface fractures. To clarify the formation mechanism and process of forming the granular region, which is a unique phenomenon in the very high cycle fatigue, fatigue tests using specimens with an artificial surface defect were conducted in air and vacuum. The fatigue tests were based on the idea that the environment around a sub-surface fatigue crack is a vacuum-like environment. During the tests, fracture surfaces were intentionally contacted in air and vacuum under different loading conditions. Fracture surface observations revealed that repeated contact of the fracture surfaces and a vacuum environment are necessary for the formation of the granular region. A mechanism for the formation of the granular region will be proposed.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Xu Jia ◽  
Yang Ou Xiang ◽  
Hu Yuan Pei ◽  
Song Wei

PurposeThe investigations could guide the structural design and fatigue life prediction of air-conditioning compressor valve plates.Design/methodology/approachThe High-Cycle Fatigue (HCF) and Very-High-Cycle Fatigue (VHCF) behaviors of stainless steel used for air-conditioning compressor valve plates were investigated. Monotonic and cyclic loading conditions were designed to explore the fatigue responses according to the load characteristics of the structure.FindingsThe crack initiation can be observed as the arc-shaped cracks at both sides of specimens and Y-shaped crack bifurcation in the specimens. Moreover, the middle section and the cracks at both ends are not connected to the surface of the specimen. The stress-life results of the materials under two directions (vertical and horizontal) were provided to examine the difference in fatigue strength.Originality/valueMonotonic and cyclic loading conditions were designed to explore the fatigue responses according to the load characteristics of the structure. Based on the experimental data, the results indicate that specimens under cyclic loading conditions could demonstrate better mechanical performance than static loadings.


2020 ◽  
Vol 10 (7) ◽  
pp. 1032-1039
Author(s):  
Renhui Tian ◽  
Jiangfeng Dong ◽  
Yongjie Liu ◽  
Qingyuan Wang ◽  
Yunrong Luo

To investigate the influence of shot peening (SP) on very high cycle fatigue (VHCF) performance of 2024-T351, the specimens with three surface conditions were performed under ultrasonic fatigue tests: mechanicallypolished without peening (NP), ceramic shot peening (SP1), steel and glass mixed shot peening (SP2). The roughness, microhardness, residual stress, fractography measurement and scanning electron microscopy (SEM) were applied before fatigue test to characterize the effective layer induced by the peening treatment. For the failed specimens, the fracture surface were analysed using SEM to study the mechanisms of fatigue crack propagation. In addition, the fatigue life curve in ultra-high cycle region continuously decreased in the three series of specimens. However, the experimental results revealed that fatigue strength improvement resulting from shot peening treatment was negligible in very high cycle regime. Furthermore, the stress intensity factor for the surface crack initiation (SCI) and interior crack initiation (ICI) was discussed based on quantitative analysis on the fracture surface. The average values of ΔKfish-eye for NP, SP1 and SP2 specimens are about 2.22, 1.48 and 1.61 MPa · m1/2, respectively.


Metals ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 412 ◽  
Author(s):  
Zhihong Xiong ◽  
Takashi Naoe ◽  
Masatoshi Futakawa

Widely used for structural materials in nuclear engineering, 316L austenitic stainless steel undergoes very high cycle fatigue (VHCF) throughout its service life. Since defects caused by service conditions are unavoidable in many engineering components during service life, the effects should be properly understood. In the present study, the effect of surface defects on the VHCF behavior were investigated on solution annealed (SA) and cold-worked (CW) 316L. Surface defects were artificially created using indentation. The VHCF test was conducted using an ultrasonic fatigue testing system. The results showed that the fatigue crack initiation was independent of the indent with the applied range of depth in this research. Furthermore, the critical depth of the indent was evaluated based on an empirical formula (Murakami’s model). In the case of SA 316L, the VHCF strength was not affected when the indent depth was less than 40 μm, which is consistent with the value obtained from the empirical formula. In the case of 20% CW 316L, the VHCF strength was not affected when the indent depth was less than 80 μm. The experimental results, i.e., the critical depth of the indent, were much larger than the results obtained from the empirical formula, and might have been caused by the plastic deformation, residual stress, and probable deformation-induced martensite transition around the indent.


Sign in / Sign up

Export Citation Format

Share Document