scholarly journals Copper Filled Poly(Acrylonitrile-co-Butadiene-co-Styrene) Composites for Laser-Assisted Selective Metallization

Materials ◽  
2020 ◽  
Vol 13 (10) ◽  
pp. 2224
Author(s):  
Piotr Rytlewski ◽  
Bartłomiej Jagodziński ◽  
Tomasz Karasiewicz ◽  
Piotr Augustyn ◽  
Daniel Kaczor ◽  
...  

Selective metallization of polymeric materials using the technique known as laser direct structuring (LDS) is intensively developed. In this technique, metallized products can be manufactured by injection molding or by 3D printing process if rapid prototyping is need. Special additives present in the polymer matrix enable direct electroless metallization only on the surface which was laser activated. This paper presents the results of using copper microparticles introduced into the poly(acrylonitrile-butadiene-styrene) (ABS) matrix at various amounts (up to about 5 vol %). ABS was selected due to its good processing and mechanical properties and as one of the most common thermoplastics used in 3D printing. The influence of copper on structural, mechanical, and processing properties as well as on the effects of laser surface activation were determined. Two types of infrared lasers were tested for surface activation: Nd:YAG fiber laser (λ = 1064 nm) and CO2 laser (λ = 10.6 µm). Various irradiation parameters (power, scanning speed, and frequency) were applied to find suitable conditions for laser surface activation and electroless metallization. It was found that the composites tested can be effectively metallized using the Nd:YAG laser, but only in a narrow range of radiation parameters. Activation with CO2 laser failed, regardless of applied irradiation conditions. It resulted from the fact that ablation rate and thickness of modified surface layer for CO2 were lower than for Nd:YAG laser using the same irradiation parameters (power, speed, and frequency of laser beams), thus the laser wavelength was crucial for successful surface activation.

2019 ◽  
Vol 13 (4) ◽  
pp. 343-348
Author(s):  
Adam Gnatowski ◽  
Rafał Gołębski ◽  
Piotr Sikora

A comparative analysis of the thermomechanical properties of semicrystalline and amorphous polymeric materials was carried out. Samples were produced by using a 3D printing technology on the SIGNAL printer - ATMAT. The following polymeric materials were used to make the samples: TPU-thermoplastic polyurethane elastomer, ABScopolymer acrylonitrile-butadiene-styrene, Nosewood, PET-ethylene terephthalate, PLA-poly (lactic acid). The research included a thermal analysis of the dynamic properties (DMTA) of manufactured materials.


Author(s):  
Henrik Schmutzler ◽  
Jan Popp ◽  
Edwin Büchter ◽  
Hans Wittich ◽  
Karl Schulte ◽  
...  

Technologies ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 82
Author(s):  
Ray Noel Medina Delda ◽  
Rex Balisalisa Basuel ◽  
Rodel Peralta Hacla ◽  
Dan William Carpiano Martinez ◽  
John-John Cabibihan ◽  
...  

The fabrication of robots and their embedded systems is challenging due to the complexity of the interacting components. The integration of additive manufacturing (AM) to robotics has made advancements in robotics manufacturing through sophisticated and state-of-the-art AM technologies and materials. With the emergence of 3D printing, 3D printing materials are also being considered and engineered for specific applications. This study reviews different 3D printing materials for 3D printing embedded robotics. Materials such as polyethylene glycol diacrylate (PEGDA), acrylonitrile butadiene styrene (ABS), flexible photopolymers, silicone, and elastomer-based materials were found to be the most used 3D printing materials due to their suitability for robotic applications. This review paper revealed that the key areas requiring more research are material formulations for improved mechanical properties, cost, and the inclusion of materials for specific applications. Future perspectives are also provided.


2018 ◽  
Vol 10 (0) ◽  
pp. 1-8 ◽  
Author(s):  
Olena Shkundalova ◽  
Arvydas Rimkus ◽  
Viktor Gribniak

Additive manufacturing and modern printing technologies using polymeric materials extend the limits of industrial production and encourage applying 3D printing technique in many fields. An item of any shape and size limited only by the printing pad of particular equipment can be reproduced from a variety of materials. Polymers is the object of this research. It is known that mechanical properties of the printed elements are closely related with the manufacturing technology and vary significantly depending on the chosen production parameters such as printing temperature, velocity, and infill density. Depending on the purpose, a particular type of polymer can be used in structural analysis. This work considers mechanical properties of four thermoplastic polymeric materials widely used for prototyping: polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), high impact polystyrene (HIPS), and polyethylene terephthalate (PETG). The study is focused on two fundamental mechanical characteristics, tensile strength and modulus of elasticity, of the printed material. Dumbbell-shaped samples were made of the PLA, ABS, HIPS and PETG polymers using 3D printing technique with the same filling density (≈ 20%) of the entry level. The tensile tests were carried out in Laboratory of Innovative Building Structures at Vilnius Gediminas Technical University. The predominant effect of the printing direction on the mechanical properties of the printed materials was demonstrated in this study. The corresponding experimental characteristics are presented in the manuscript. Santrauka Modernūs gamybos procesai ir spausdinimo technologijos, naudojant polimerines medžiagas, plečia pramoninės gamybos ribas bei skatina taikyti 3D spausdinimo technologijas daugelyje sričių. Tokios technologijos leidžia gaminti bet kokios formos elementus iš įvairių medžiagų, o jų dydį lemia tik naudojamos spausdinimo įrangos galimybės. Pagrindinis šio tyrimo objektas – polimerinės medžiagos. Spausdintų elementų iš polimerinių medžiagų mechaninės savybės glaudžiai siejamos su gamybos technologija ir gali stipriai varijuoti keičiant gamybos proceso parametrus – spausdinimo temperatūrą, greitį, užpildo tankį. Polimero tipas kartu su jo mechaninėmis savybėmis parenkamas atsižvelgiant į konstrukcinį uždavinį. Šiame darbe nagrinėjamos plačiai prototipų gamyboje taikomų termoplastinių polimerinių medžiagų – polietileno rūgšties (PLA), akrilonitrilo butadieno stireno (ABS), polistireno (HIPS) ir polietileno tereftalato (PETG) – mechaninės savybės. Tyrime dėmesys skiriamas dviem pagrindinėms mechaninėms medžiagų charakteristikoms – tempiamajam stipriui ir tamprumo moduliui. Taikant 3D spausdinimo technologiją buvo pagaminti kaulo formos bandiniai iš PLA, ABS, HIPS ir PETG medžiagų. Bandinių užpildo tankis siekė ≈ 20 % paviršiaus spausdinimo sluoksnio tankio. Elementų tempimo bandymai atlikti Inovatyvių statybinių konstrukcijų laboratorijoje Vilniaus Gedimino technikos universitete. Šiame tyrime buvo parodyta spausdinimo krypties įtaka spausdintų medžiagų mechaninėms savybėms. Taip pat pateiktos eksperimentiškai nustatytos polimerinių medžiagų mechaninės savybės.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Elvira Aura-Castro ◽  
Carmen Díaz-Marín ◽  
Xavier Mas-Barberà ◽  
Miguel Sánchez ◽  
Eduardo Vendrell Vidal

Purpose The purpose of this paper is to characterize three-dimensional (3D) printing filaments commonly used in fused deposition modeling (FDM) to determine their viability for restoration and conservation treatments. Design/methodology/approach Eight current filaments for FDM from six polymeric materials have been characterized to determine their suitability for restoration and conservation treatments. For testing these filaments, specimens are printed with acrylonitrile-butadiene-styrene; polylactic acid; polylactic acid with CaCO3 (E.P.); polyethylene terephthalate glycol; polypropylene; and high-impact polystyrene. Suitability of a filament was verified using the Oddy test by detecting the action of volatile pollutants released from the filaments. The morphological and color changes were observed after allowing them to degrade under the exposure of UV radiation. The samples were then analyzed using Fourier-transform infrared spectroscopy. In addition, gas chromatography-mass spectroscopy technique was applied to complete the characterization of the printed filaments. Findings Materials investigated are suitable for restoration purposes ensuring long-term stability. Rapid prototyping using FDM is appropriate for restoring sensitive archaeological objects allowing reconstruction of parts and decreasing risk while manipulating delicate artifacts. Originality/value Rapid prototyping using FDM was chosen for the restoration of a fragile and sensitive archaeological glass bowl from Manises Ceramic Museum.


2019 ◽  
Vol 254 ◽  
pp. 06003
Author(s):  
Piotr Sikora ◽  
Adam Gnatowski ◽  
Rafał Gołębski

The article presents the results of tests of physical properties of samples from semi-crystalline and amorphous polymeric materials produced using 3D printing. Samples were produced using 3D printing technology on the SIGNAL -ATMAT printer. The following polymeric materials were used to make the samples: TPU thermoplastic polyurethane elastomer, ABS acrylonitrile-butadiene-styrene copolymer, Laywood, PET ethylene terephthalate, PLA poly (lactic acid). The materials were tested for their mechanical properties. The hardness was determined by the Shore method and the ball-pressing method. The tensile strength also was determined. The research samples were subjected to visual analysis on a Keyence microscope to analyze the breakthrough site.


1998 ◽  
Vol 66 (2) ◽  
pp. 183-187 ◽  
Author(s):  
M. Diegel ◽  
F. Falk ◽  
R. Hergt ◽  
H. Hobert ◽  
H. Stafast

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