scholarly journals Correction: Falck, R. et al. Microstructure and Mechanical Performance of Additively Manufactured Aluminum 2024-T3/Acrylonitrile Butadiene Styrene Hybrid Joints by AddJoining Technique. Materials 2019, 12, 864

Materials ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1460
Author(s):  
Rielson Falck ◽  
Jorge F. dos Santos ◽  
Sergio T. Amancio-Filho

The authors wish to make the following correction to the paper [...]

Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 864 ◽  
Author(s):  
Rielson Falck ◽  
Jorge F. dos Santos ◽  
Sergio T. Amancio-Filho

AddJoining is an emerging technique that combines the principles of the joining method and additive manufacturing. This technology is an alternative method to produce metal–polymer (composite) structures. Its viability was demonstrated for the material combination composed of aluminum 2024-T3 and acrylonitrile butadiene styrene to form hybrid joints. The influence of the isolated process parameters was performed using the one-factor-at-a-time approach, and analyses of variance were used for statistical analysis. The mechanical performance of single-lap joints varied from 910 ± 59 N to 1686 ± 39 N. The mechanical performance thus obtained with the optimized joining parameters was 1686 ± 39 N, which failed by the net-tension failure mode with a failure pattern along the 45° bonding line. The microstructure of the joints and the fracture morphology of the specimens were studied using optical microscopy and scanning electron microscopy. From the microstructure point of view, proper mechanical interlocking was achieved between the coated metal substrate and 3D-printed polymer. This investigation can be used as a base for further improvements on the mechanical performance of AddJoining hybrid-layered applications.


Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4249
Author(s):  
Diana Popescu ◽  
Florin Baciu ◽  
Catalin Gheorghe Amza ◽  
Cosmin Mihai Cotrut ◽  
Rodica Marinescu

Producing parts by 3D printing based on the material extrusion process determines the formation of air gaps within layers even at full infill density, while external pores can appear between adjacent layers making prints permeable. For the 3D-printed medical devices, this open porosity leads to the infiltration of disinfectant solutions and body fluids, which might pose safety issues. In this context, this research purpose is threefold. It investigates which 3D printing parameter settings are able to block or reduce permeation, and it experimentally analyzes if the disinfectants and the medical decontamination procedure degrade the mechanical properties of 3D-printed parts. Then, it studies acetone surface treatment as a solution to avoid disinfectants infiltration. The absorption tests results indicate the necessity of applying post-processing operations for the reusable 3D-printed medical devices as no manufacturing settings can ensure enough protection against fluid intake. However, some parameter settings were proven to enhance the sealing, in this sense the layer thickness being the most important factor. The experimental outcomes also show a decrease in the mechanical performance of 3D-printed ABS (acrylonitrile butadiene styrene) instruments treated by acetone cold vapors and then medical decontaminated (disinfected, cleaned, and sterilized by hydrogen peroxide gas plasma sterilization) in comparison to the control prints. These results should be acknowledged when designing and 3D printing medical instruments.


Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1589 ◽  
Author(s):  
Nectarios Vidakis ◽  
Markos Petousis ◽  
Athena Maniadi ◽  
Emmanuel Koudoumas ◽  
Marco Liebscher ◽  
...  

In order to enhance the mechanical performance of three-dimensional (3D) printed structures fabricated via commercially available fused filament fabrication (FFF) 3D printers, novel nanocomposite filaments were produced herein following a melt mixing process, and further 3D printed and characterized. Titanium Dioxide (TiO2) and Antimony (Sb) doped Tin Oxide (SnO2) nanoparticles (NPs), hereafter denoted as ATO, were selected as fillers for a polymeric acrylonitrile butadiene styrene (ABS) thermoplastic matrix at various weight % (wt%) concentrations. Tensile and flexural test specimens were 3D printed, according to international standards. It was proven that TiO2 filler enhanced the overall tensile strength by 7%, the flexure strength by 12%, and the micro-hardness by 6%, while for the ATO filler, the corresponding values were 9%, 13%, and 6% respectively, compared to unfilled ABS. Atomic force microscopy (AFM) revealed the size of TiO2 (40 ± 10 nm) and ATO (52 ± 11 nm) NPs. Raman spectroscopy was performed for the TiO2 and ATO NPs as well as for the 3D printed nanocomposites to verify the polymer structure and the incorporated TiO2 and ATO nanocrystallites in the polymer matrix. The scope of this work was to fabricate novel nanocomposite filaments using commercially available materials with enhanced overall mechanical properties that industry can benefit from.


2020 ◽  
Vol 60 (11) ◽  
pp. 2770-2781
Author(s):  
Chhavi Gupta ◽  
Pallavi MB ◽  
Nitesh Kumar Shet ◽  
Anup K Ghosh ◽  
Sumanda Bandyopadhyay ◽  
...  

Processes ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 637
Author(s):  
Saira Bano ◽  
Tanveer Iqbal ◽  
Naveed Ramzan ◽  
Ujala Farooq

Acrylonitrile butadiene styrene (ABS) and polycarbonate (PC) are considered a well-known class of engineering thermoplastics due to their efficient use in automotive, 3D printing, and electronics. However, improvement in toughness, processability, and thermal stability is achieved by mixing together ABS and PC. The present study focuses on the understanding of surface mechanical characterization of acrylonitrile butadiene styrene (ABS) and polycarbonate (PC) blends using nano-indentation. Polymer blends sheets with three different proportions of ABS/PC (75:25, 50:50, and 25:75) were fabricated via melt-processing and thermal press. Fourier transform infrared (FTIR) spectroscopy was performed to analyze the intermolecular interactions between the blends’ components. To understand the surface mechanical properties of ABS and PC blends, a sufficient number of nano-indentation tests were performed at a constant loading rate to a maximum load of 100 mN. Creeping effects were observed at the end of loading and start of unloading section. Elastic modulus, indentation hardness, and creep values were measured as a function of penetration displacement in the quasi-continuous stiffness mode (QCSM) indentation. Load-displacement curves indicated an increase in the displacement with the increase in ABS contents while a decreasing trend was observed in the hardness and elastic modulus values as the ABS content was increased. We believe this study would provide an effective pathway for developing new polymer blends with enhanced mechanical performance.


2021 ◽  
Vol 5 (2) ◽  
pp. 62
Author(s):  
Michel Theodor Mansour ◽  
Konstantinos Tsongas ◽  
Dimitrios Tzetzis

The mechanical properties of Fused Filament Fabrication (FFF) 3D printed specimens of acrylonitrile butadiene styrene (ABS), ABS reinforced with carbon fibers (ABS/CFs) and ABS reinforced with carbon nanotubes (ABS/CNTs) are investigated in this paper using various experimental tests. In particular, the mechanical performance of the fabricated specimens was determined by conducting compression and cyclic compression testing, as well as nanoindentation tests. In addition, the design and the manufacturing of hierarchical honeycomb structures are presented using the materials under study. The 3D printed honeycomb structures were examined by uniaxial compressive tests to review the mechanical behavior of such cellular structures. The compressive performance of the hierarchical honeycomb structures was also evaluated with finite element analysis (FEA) in order to extract the stress-strain response of these structures. The results revealed that the 2nd order hierarchy displayed increased stiffness and strength as compared with the 0th and the 1st hierarchies. Furthermore, the addition of carbon fibers in the ABS matrix improved the stiffness, the strength and the hardness of the FFF printed specimens as well as the compression performance of the honeycomb structures.


2015 ◽  
Vol 766-767 ◽  
pp. 27-33 ◽  
Author(s):  
Nadendla Srinivasababu ◽  
Kopparthi Phaneendra Kumar ◽  
G. Srikar

Thermoplastic materials gain their characteristic properties because of their ability to crystalline from the melt i.e. liquid to semi crystalline solids. Many authors have made several efforts in blending of various systems viz. binary, tertiary etc. to be compatible with each other to achieve enhancement of target properties. In this connection ABS, PC and its blends are studied for various applications starting from compact disc to various parts for automobiles. But there is a never ending challenge in selecting the suitable compatibilizer for two or more materials which are to be blended. Due to the recycle ability of thermoplastic materials like Acrylonitrile Butadiene Styrene, Poly Ethylene, Poly Propylene polycarbonate invites the development of their blends/composites which will fulfill day-to-day needs of present and future generations. Hence an attempt is made in the present paper to do review on the mechanical properties viz. tensile, flexural and impact of a novel blended materials i.e. polycarbonate, glass filled polycarbonate and their blends along with the results exist in the literature.


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