scholarly journals Microstructure and Mechanical Performance of Additively Manufactured Aluminum 2024-T3/Acrylonitrile Butadiene Styrene Hybrid Joints Using an AddJoining Technique

Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 864 ◽  
Author(s):  
Rielson Falck ◽  
Jorge F. dos Santos ◽  
Sergio T. Amancio-Filho

AddJoining is an emerging technique that combines the principles of the joining method and additive manufacturing. This technology is an alternative method to produce metal–polymer (composite) structures. Its viability was demonstrated for the material combination composed of aluminum 2024-T3 and acrylonitrile butadiene styrene to form hybrid joints. The influence of the isolated process parameters was performed using the one-factor-at-a-time approach, and analyses of variance were used for statistical analysis. The mechanical performance of single-lap joints varied from 910 ± 59 N to 1686 ± 39 N. The mechanical performance thus obtained with the optimized joining parameters was 1686 ± 39 N, which failed by the net-tension failure mode with a failure pattern along the 45° bonding line. The microstructure of the joints and the fracture morphology of the specimens were studied using optical microscopy and scanning electron microscopy. From the microstructure point of view, proper mechanical interlocking was achieved between the coated metal substrate and 3D-printed polymer. This investigation can be used as a base for further improvements on the mechanical performance of AddJoining hybrid-layered applications.

Materials ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1460
Author(s):  
Rielson Falck ◽  
Jorge F. dos Santos ◽  
Sergio T. Amancio-Filho

The authors wish to make the following correction to the paper [...]


2021 ◽  
Vol 5 (1) ◽  
pp. 32
Author(s):  
Roya Akrami ◽  
Shahwaiz Anjum ◽  
Sakineh Fotouhi ◽  
Joel Boaretto ◽  
Felipe Vannucchi de Camargo ◽  
...  

Joints and interfaces are one of the key aspects of the design and production of composite structures. This paper investigates the effect of adhesive–adherend interface morphology on the mechanical behavior of wavy-lap joints with the aim to improve the mechanical performance. Intentional deviation from a flat joint plane was introduced in different bond angles (0°, 60°, 90° and 120°) and the joints were subjected to a quasi-static tensile load. Comparisons were made regarding the mechanical behavior of the conventional flat joint and the wavy joints. The visible failure modes that occurred within each of the joint configurations was also highlighted and explained. Load vs. displacement graphs were produced and compared, as well as the failure modes discussed both visually and qualitatively. It was observed that distinct interface morphologies result in variation in the load–displacement curve and damage types. The wavy-lap joints experience a considerably higher displacement due to the additional bending in the joint area, and the initial damage starts occurring at a higher displacement. However, the load level had its maximum value for the single-lap joints. Our findings provide insight for the development of different interface morphology angle variation to optimize the joints behavior, which is widely observed in some biological systems to improve their performance.


Author(s):  
Igor Souza Hoffman ◽  
Jorge Henrique Piva ◽  
Augusto Wanderlind ◽  
Elaine Guglielmi Pavei Antunes

abstract: The use of GFRP (Glass Fiber Reinforced Polymers) structural profiles in the construction sector is growing due to their attractive properties, such as high mechanical strength and durability in aggressive environments. With this, it is necessary to conduct studies that deepen the knowledge about the performance of these materials in structural applications. Therefore, this work aims to analyze the mechanical performance of reinforced concrete beams coated with GFRP profiles, in comparison to reinforced concrete beams, by analyzing groups with different spacing between transversal reinforcement. In all groups there was no change in the longitudinal reinforcement, and the D and Q groups were, respectively, made up of transverse reinforcement spaced twice and quadruple the one calculated for the reference beams, and presented the GFRP profiles in their constitution. All beams were tested at four-point bending, and strain gauges were installed in one of the beams of each group studied. The results obtained in the tests showed an increase in strength of 83.67% in the beams of group D, and 79.91% for group Q, in relation to the references. The analysis of longitudinal deformations made it possible to verify increases in stiffness and the moment of cracking in composite beams. Thus, based on this study, the composite structures studied may constitute future solutions for constructions exposed to aggressive environmental conditions, in order to increase their durability and also to contribute to the design of such structural elements with lower reinforcement rates.


Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4249
Author(s):  
Diana Popescu ◽  
Florin Baciu ◽  
Catalin Gheorghe Amza ◽  
Cosmin Mihai Cotrut ◽  
Rodica Marinescu

Producing parts by 3D printing based on the material extrusion process determines the formation of air gaps within layers even at full infill density, while external pores can appear between adjacent layers making prints permeable. For the 3D-printed medical devices, this open porosity leads to the infiltration of disinfectant solutions and body fluids, which might pose safety issues. In this context, this research purpose is threefold. It investigates which 3D printing parameter settings are able to block or reduce permeation, and it experimentally analyzes if the disinfectants and the medical decontamination procedure degrade the mechanical properties of 3D-printed parts. Then, it studies acetone surface treatment as a solution to avoid disinfectants infiltration. The absorption tests results indicate the necessity of applying post-processing operations for the reusable 3D-printed medical devices as no manufacturing settings can ensure enough protection against fluid intake. However, some parameter settings were proven to enhance the sealing, in this sense the layer thickness being the most important factor. The experimental outcomes also show a decrease in the mechanical performance of 3D-printed ABS (acrylonitrile butadiene styrene) instruments treated by acetone cold vapors and then medical decontaminated (disinfected, cleaned, and sterilized by hydrogen peroxide gas plasma sterilization) in comparison to the control prints. These results should be acknowledged when designing and 3D printing medical instruments.


2019 ◽  
Vol 820 ◽  
pp. 203-211
Author(s):  
Fatima Sabah ◽  
Achraf Wahid ◽  
Fatimaezzahra Nassih ◽  
Mohamed El Ghorba ◽  
Hamid Chakir

The development of polymers has not stopped growing and taking more and more emphasis in our lives. From high-performance industries to mass-market industries, polymers are ubiquitous in every aspect of our lives, from where comes the pressing need to know their properties, characteristics, and behaviors more rigorously. This work is based on a study of the mechanical characterizations of thermoplastic polymers under the effects of damage. To serve this purpose, an experimental study was carried out on thermoplastic ABS (Acrylonitrile Butadiene Styrene) specimens. At first, we worked on altered specimens to define the mechanical characteristics of our material such as the elastic limit, the stress maximum, the breaking stress and the Young's modulus. On the one hand, and on the other hand we have created geometrical defects (discontinuity) on specimens in (ABS), to have the effect of defects on the mechanical characteristics of the material, afterwards a study of damage carried out by two methods to determine the critical fraction of life. To determine the lifetime of the ABS.


2021 ◽  
pp. 089270572110441
Author(s):  
BY Hou ◽  
L Ren ◽  
YN Sun ◽  
MY Zhang ◽  
HX Zhang

This work proposed an efficient method to synthesize acrylonitrile-butadiene-styrene (ABS) copolymer and α-Methylstyrene (α-MSt)/N-phenylmaleimide (NPMI)/Acrylonitrile (AN) (MSAMI) random copolymer via emulsion polymerization, aiming to combine the excellent heat resistance of MSAMI and numerous advantages of ABS resin including mechanical properties, processing and recyclability. The effects of the MSAMI content and α-MSt/AN ratio on the thermal performance, mechanical properties and the morphology of heat-resistant ABS were investigated by FITR, dynamic mechanical analyses (DMA), Vicat Softening Temperature (VST), Thermogravimetric Analysis (TGA) and Scanning Electron Microscope (SEM). As a result, the heat-resistant of ABS resin was obviously enhanced by MSAMI, and its glass transition temperature (Tg) could be extended with the increase of NPMI content. The Tg could reach 173°C when NPMI content was 20% at the same trend as the VST. Synthetically, the contradiction between the heat resistance and mechanical properties of ABS resin reached a good balance when the NPMI content was 15% and α-MSt/AN ratio was 69/31. In SEM, the fracture morphology of the heat-resistant ABS resin was gradually tended to be smooth with the increase of the NPMI content. Therefore, the MSAMI random copolymer was successful prepared, which provided insight for the synthesis of heat-resistant modifiers and promoted the potential application of heat-resistant modifiers in automobiles and aircraft.


Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1589 ◽  
Author(s):  
Nectarios Vidakis ◽  
Markos Petousis ◽  
Athena Maniadi ◽  
Emmanuel Koudoumas ◽  
Marco Liebscher ◽  
...  

In order to enhance the mechanical performance of three-dimensional (3D) printed structures fabricated via commercially available fused filament fabrication (FFF) 3D printers, novel nanocomposite filaments were produced herein following a melt mixing process, and further 3D printed and characterized. Titanium Dioxide (TiO2) and Antimony (Sb) doped Tin Oxide (SnO2) nanoparticles (NPs), hereafter denoted as ATO, were selected as fillers for a polymeric acrylonitrile butadiene styrene (ABS) thermoplastic matrix at various weight % (wt%) concentrations. Tensile and flexural test specimens were 3D printed, according to international standards. It was proven that TiO2 filler enhanced the overall tensile strength by 7%, the flexure strength by 12%, and the micro-hardness by 6%, while for the ATO filler, the corresponding values were 9%, 13%, and 6% respectively, compared to unfilled ABS. Atomic force microscopy (AFM) revealed the size of TiO2 (40 ± 10 nm) and ATO (52 ± 11 nm) NPs. Raman spectroscopy was performed for the TiO2 and ATO NPs as well as for the 3D printed nanocomposites to verify the polymer structure and the incorporated TiO2 and ATO nanocrystallites in the polymer matrix. The scope of this work was to fabricate novel nanocomposite filaments using commercially available materials with enhanced overall mechanical properties that industry can benefit from.


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