scholarly journals Effect of Mg Content on Microstructure and Properties of Al–Mg Alloy Produced by the Wire Arc Additive Manufacturing Method

Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4160 ◽  
Author(s):  
Lingling Ren ◽  
Huimin Gu ◽  
Wei Wang ◽  
Shuai Wang ◽  
Chengde Li ◽  
...  

In this study, an Al–Mg alloy was fabricated by wire arc additive manufacture (WAAM), and the effect of Mg content on the microstructure and properties of Al–Mg alloy deposits was investigated. The effects on the deposition surface oxidation, geometry, burn out rate of Mg, pores, microstructure, mechanical properties and fracture mechanisms were investigated. The results show that, when the Mg content increased, the surface oxidation degree increased; a “wave”-shaped deposition layer occurred when the Mg content reached 8%. When the Mg content was more than 6%, the burning loss rate of the Mg element increased significantly. With the increase of Mg content, the number of pores first decreased and then increased, and the size first decreased and then increased. When the Mg content reached 7% or above, obvious crystallization hot cracks appeared in the deposit bodies. When the Mg content increased, the precipitated phase (FeMn)Al6 and β(Mg2Al3) increased, and the grain size increased. When the Mg content was 6%, the comprehensive mechanical properties were best. The horizontal tensile strength, yield strength and elongation were 310 MPa, 225 MPa and 17%, respectively. The vertical tensile strength, yield strength and elongation were 300 MPa, 215 MPa and 15%, respectively. The fracture morphology was a ductile fracture.

Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 320
Author(s):  
Lingling Ren ◽  
Huimin Gu ◽  
Wei Wang ◽  
Shuai Wang ◽  
Chengde Li ◽  
...  

Al-Mg alloys can reach medium strength without a solid solution and quenching treatment, thereby avoiding product distortion caused by quenching, which has attracted the attention of wire arc additive manufacturing (WAAM) researchers. However, the mechanical properties of the WAAM Al-Mg alloy deposits obtained so far are poor. Herein, we describe the preparation of Al-Mg-0.3Sc alloy deposits by WAAM and detail the pores, microstructure, and mechanical properties of the alloy produced in this manner. The results showed that the number and sizes of the pores in WAAM Al-Mg-0.3Sc alloy deposits were equivalent to those in Al-Mg alloy deposits without Sc. The rapid cooling characteristics of the WAAM process make the precipitation morphology, size, and distribution of the primary and secondary Al3Sc phases unique and effectively improve the mechanical properties of the deposit. A primary Al3Sc phase less than 3 μm in size was found to precipitate from the WAAM Al-Mg-0.3Sc alloy deposits. The primary Al3Sc phase refines grains, changes the segregated β(Mg2Al3) phase morphology, and ensures that the mechanical properties of horizontal and vertical samples of the deposits are uniform. After heat treatment at 350 °C for 1 h, the WAAM Al-Mg-0.3Sc alloy deposits precipitated a secondary Al3Sc phase, which was spherical (diameter about 20 nm) and had high dispersity. This phase blocks dislocations and subgrain boundaries, causes a noticeable strengthening effect, and further improves the mechanical properties of the deposits, up to a horizontal samples tensile strength of 415 MPa, a yield strength of 279 MPa, and an elongation of 18.5%, a vertical samples tensile strength of 411 MPa, a yield strength of 279 MPa, and an elongation of 14.5%. This Al-Mg-Sc alloy is expected to be widely used in the WAAM field.


2011 ◽  
Vol 295-297 ◽  
pp. 974-977
Author(s):  
Yao Li ◽  
Jun Jie Yang ◽  
Wu Xin Yu ◽  
Ping Xue ◽  
Zhi Jiang Zuo ◽  
...  

In this paper, the commercial AZ91 Mg alloy with mixed rare earth (RE) Y、Gd and Nd has been investigated and effects of RE on die-casting microstructure and properties of die-casting Mg alloy has been also explored. The results indicate that RE can effectively refine the grain size of the alloy and improve inner microstructures transforming the reticular structure of Mg17Al12phrase into granular or dotlike structure. At the same time, the amount of the compound at crystal boundary is less than that in the alloy without RE. In addition, the mechanical properties of AZ91 Mg alloy with mixed RE has been improved efficiently, and its tensile strength sbcan reach over 260MPa; its elongation δ can also reach over 4.5%. When the amount of mixed RE exceeds 5%, it will form coarse Al-RE compounds, which can low the mechanical properties of Mg alloy.


2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
L. Natrayan ◽  
M. Ravichandran ◽  
Dhinakaran Veeman ◽  
P. Sureshkumar ◽  
T. Jagadeesha ◽  
...  

Friction stir welding (FSW) is a solid-state technique used to join Al-Zn-Mg alloys effectively compared with other conventional welding methods. Al-Zn-Mg alloy was processed for welding because they significantly demanded various engineering applications. A novel method of this research work is to characterize the unique mechanical properties of Al-Zn-Mg alloy reinforced with 1 to 3 wt% of nano silicon carbide (nano-SiC) particles developed by novel interlock friction-stir welding. The process parameters chosen for welding are rotational tool speed 1100 rpm, weld speed 25 mm/min, and triangular pin profile. The weld joint properties such as tensile strength, yield strength, and hardness were tested per ASTM standard. The microstructure of weld joints was studied with XRD and optical and scanning electron microscopy. The existence of silica particles in the weld joints and uniformed and homogeneous distribution of the particulates in the weld was verified by EDS analysis and microstructure. Al-Zn-Mg reinforced with nano-SiC joints has better static properties due to intensive softening in the stir region. Al-Zn-Mg with 3 wt% nano-SiC exhibits maximum tensile strength, yield strength, and nugget hardness of 191 MPa, 165 MPa, and 171 HV. Weld microstructures showed a pinning mechanism because nano-SiC particles were used as reinforcement during friction stir welding.


2009 ◽  
Vol 23 (06n07) ◽  
pp. 996-1001 ◽  
Author(s):  
ZHIMIN ZHANG ◽  
BAOHONG ZHANG

As-cast ZK60 magnesium alloy that has been treated by homogenizing was forward extruded at 380°C and different extrusion ratios. Half of the extruded samples were treated by T5 treatment (10 hours at 170°C). The microstructure and mechanical properties of extruded samples that have been treated by T5 treatment and not been treated by T5 treatment have been measured. Experimental results show that the T5 treatment of extruded ZK60 magnesium alloy will cause the tensile strength and hardness to increase in some sort, the yield strength to increase obviously, but elongation to decrease slightly. When ZK60 magnesium alloy is extruded at 380°C, the second phase, MgZn and a small quantity of MnZn 2, will precipitate, and the distribution of second phase is even and dispersed. After T5 treatment, the change of grain size is not obvious, but the quantity of precipitated phase obviously increases comparing with extruded samples, and some of the precipitated phase aggregate and grow.


Author(s):  
Chun Guo ◽  
Maoxue Liu ◽  
Ruizhang Hu ◽  
Tuoyu Yang ◽  
Baoli Wei ◽  
...  

Abstract High-strength 690-MPa steel was prepared using a wire + arc additive manufacturing (WAAM) technology. The phase composition, microstructure, and crystal structure of highstrength 690-MPa steel samples were analysed, and the results show that a sample prepared using WAAM technology achieves a good formation quality. The metallographic structure was mainly acicular ferrite, massive ferrite, and granular bainite. The microhardness distribution of the vertical and horizontal sections of the samples is uniform. Excellent mechanical properties of the specimen were shown, including a horizontal yield strength of 536 MPa, a tensile strength of 760 MPa, an elongation of 23.5%, a Charpy impact value of 70 J at -508C, a vertical yield strength of 486 MPa, a tensile strength of 758 MPa, an elongation of 21.5%, and a Charpy impact value of 51 J at -508C.


Polymers ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 404
Author(s):  
Nur Sharmila Sharip ◽  
Hidayah Ariffin ◽  
Tengku Arisyah Tengku Yasim-Anuar ◽  
Yoshito Andou ◽  
Yuki Shirosaki ◽  
...  

The major hurdle in melt-processing of ultra-high molecular weight polyethylene (UHMWPE) nanocomposite lies on the high melt viscosity of the UHMWPE, which may contribute to poor dispersion and distribution of the nanofiller. In this study, UHMWPE/cellulose nanofiber (UHMWPE/CNF) bionanocomposites were prepared by two different blending methods: (i) melt blending at 150 °C in a triple screw kneading extruder, and (ii) non-melt blending by ethanol mixing at room temperature. Results showed that melt-processing of UHMWPE without CNF (MB-UHMWPE/0) exhibited an increment in yield strength and Young’s modulus by 15% and 25%, respectively, compared to the Neat-UHMWPE. Tensile strength was however reduced by almost half. Ethanol mixed sample without CNF (EM-UHMWPE/0) on the other hand showed slight decrement in all mechanical properties tested. At 0.5% CNF inclusion, the mechanical properties of melt-blended bionanocomposites (MB-UHMWPE/0.5) were improved as compared to Neat-UHMWPE. It was also found that the yield strength, elongation at break, Young’s modulus, toughness and crystallinity of MB-UHMWPE/0.5 were higher by 28%, 61%, 47%, 45% and 11%, respectively, as compared to the ethanol mixing sample (EM-UHMWPE/0.5). Despite the reduction in tensile strength of MB-UHMWPE/0.5, the value i.e., 28.4 ± 1.0 MPa surpassed the minimum requirement of standard specification for fabricated UHMWPE in surgical implant application. Overall, melt-blending processing is more suitable for the preparation of UHMWPE/CNF bionanocomposites as exhibited by their characteristics presented herein. A better mechanical interlocking between UHMWPE and CNF at high temperature mixing with kneading was evident through FE-SEM observation, explains the higher mechanical properties of MB-UHMWPE/0.5 as compared to EM-UHMWPE/0.5.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Hongxin Liao ◽  
Taekyung Lee ◽  
Jiangfeng Song ◽  
Jonghyun Kim ◽  
Fusheng Pan

The microstructures and mechanical properties of the Mg88.5Zn5Y6.5-XREX (RE = Yb and Ce, X = 0, 1.5, 3.0, and 4.5) (wt.%) alloys were investigated in the present study. Mg88.5Zn5Y6.5 is composed of three phases, namely, α-Mg, long-period stacking ordered (LPSO) phases, and intermetallic compounds. The content of the LPSO phases decreased with the addition of Ce and Yb, and no LPSO phases were detected in Mg88.5Zn5Y2.0Yb4.5. The alloys containing the LPSO phases possessed a stratified microstructure and exhibited excellent mechanical properties. Mg88.5Zn5Y5.0Ce1.5 exhibited the highest creep resistance and mechanical strength at both room temperature and 200 °C, owing to its suitable microstructure and high thermal stability. The yield strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature was 358 MPa. The ultimate tensile strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature and 200 °C was 453 MPa and 360 MPa, respectively.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 513
Author(s):  
Jae Won Kim ◽  
Jae-Deuk Kim ◽  
Jooyoung Cheon ◽  
Changwook Ji

This study observed the effect of filler metal type on mechanical properties of NAB (NiAl-bronze) material fabricated using wire arc additive manufacturing (WAAM) technology. The selection of filler metal type is must consider the field condition, mechanical properties required by customers, and economics. This study analyzed the bead shape for representative two kind of filler metal types use to maintenance and fabricated a two-dimensional bulk NAB material. The cold metal transfer (CMT) mode of gas metal arc welding (GMAW) was used. For a comparison of mechanical properties, the study obtained three specimens per welding direction from the fabricated bulk NAB material. In the tensile test, the NAB material deposited using filler metal wire A showed higher tensile strength and lower elongation (approx. +71 MPa yield strength, +107.1 MPa ultimate tensile strength, −12.4% elongation) than that deposited with filler metal wire B. The reason is that, a mixture of tangled fine α platelets and dense lamellar eutectoid α + κIII structure with β´ phases was observed in the wall made with filler metal wire A. On the other hand, the wall made with filler metal wire B was dominated by coarse α phases and lamellar eutectoid α + κIII structure in between.


Author(s):  
Zhiwei Chen ◽  
Caifu Qian ◽  
Guoyi Yang ◽  
Xiang Li

The test of austenitic stainless steel specimens with strain control mode of pre-strain was carried out. The range of pre-strain is 4%, 5%, 6%, 7%, 8%, 9% and 10% on austenitic stainless steel specimens, then tensile testing of these samples was done and their mechanical properties after pre-strain were gotten. The results show that the pre-strain has little effect on tensile strength, and enhances the yield strength more obviously. According to the experimental data, we get a relational expression of S30408 between the value of yield strength and pre-strain. We can obtain several expressions about different kinds of austenitic stainless steel by this way. It is convenient for designers to get the yield strength of austenitic stainless steel after pre-strain by the value of pre-strain and the above expression.


1981 ◽  
Vol 12 ◽  
Author(s):  
A. Kolb-Telieps ◽  
B.L. Mordike ◽  
M. Mrowiec

ABSTRACTCu-Nb composite wires were produced from powder, electrolytically coated with tin and annealed to convert the Nb fibres to Nb 3Sn. The content was varied between 10 wt % and 40 wt %. The superconducting properties of the wires were determined. The mechanical properties, tensile strength, yield strength and ductility were measured as a function of volume fraction and deformation over a wide temperature range. The results are compared with those for wires produced by different techniques.


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