scholarly journals Evaluation of the Mechanical Properties of a 3D-Printed Mortar

Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4104 ◽  
Author(s):  
Hojae Lee ◽  
Jang-Ho Jay Kim ◽  
Jae-Heum Moon ◽  
Won-Woo Kim ◽  
Eun-A Seo

The mechanical properties of 3D-printed mortars are determined in terms of their compressive and direct tensile bond strengths. To determine such properties using existing methods, a preliminary experiment was conducted. The compressive strength of the printed mortar was compared to mold-casted specimens and it was found that the compressive strength decreased by ~30%. Among the fabrication variables, an increase in nozzle height negatively influenced the direct tensile bond strength. For the same conditions and age, the direct tensile strength decreased by as much as 16–29% when the number of layers increased from 2 to 6. When the specimens were fabricated using a specially designed stainless steel frame and core drill, followed by extraction and the application of physical impact, the 28 days compressive strength of the specimen decreased by ~50%.

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2178
Author(s):  
Cut Rahmawati ◽  
Sri Aprilia ◽  
Taufiq Saidi ◽  
Teuku Budi Aulia ◽  
Agung Efriyo Hadi

Nanosilica produced from physically-processed white rice husk ash agricultural waste can be incorporated into geopolymer cement-based materials to improve the mechanical and micro performance. This study aimed to investigate the effect of natural nanosilica on the mechanical properties and microstructure of geopolymer cement. It examined the mechanical behavior of geopolymer paste reinforced with 2, 3, and 4 wt% nanosilica. The tests of compressive strength, direct tensile strength, three bending tests, Scanning Electron Microscope-Energy Dispersive X-ray (SEM/EDX), X-ray Diffraction (XRD), and Fourier-transform Infrared Spectroscopy (FTIR) were undertaken to evaluate the effect of nanosilica addition to the geopolymer paste. The addition of 2 wt% nanosilica in the geopolymer paste increased the compressive strength by 22%, flexural strength by 82%, and fracture toughness by 82% but decreased the direct tensile strength by 31%. The microstructure analysis using SEM, XRD, and FTIR showed the formation of calcium alumina-silicate hydrate (C–A–S–H) gel. The SEM images also revealed a compact and cohesive geopolymer matrix, indicating that the mechanical properties of geopolymers with 2 wt% nanosilica were improved. Thus, it is feasible for nanosilica to be used as a binder.


Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4066
Author(s):  
Marta Czajkowska ◽  
Ewa Walejewska ◽  
Łukasz Zadrożny ◽  
Monika Wieczorek ◽  
Wojciech Święszkowski ◽  
...  

This study was conducted to test possibilities of application of 3D printed dental models (DMs) in terms of their accuracy and physical properties. In this work, stone models of mandibles were cast from alginate impressions of 10 patients and scanned in order to obtain 3D printed acrylic replicas. The diagnostic value was tested as matching of model scans on three levels: peak of cusps, occlusal surface, and all teeth surfaces. The mechanical properties of acrylic and stone samples, specifically the impact strength, shore D hardness, and flexural and compressive strength were investigated according to ISO standards. The matching of models’ surfaces was the highest on the level of peaks of cusps (average lack of deviations, 0.21 mm) and the lowest on the level of all teeth surfaces (average lack of deviations, 0.64 mm). Acrylic samples subjected to mechanical testing, as expected, showed higher mechanical properties as compared to the specimens made of dental stone. In the present study we demonstrated that 3D printed acrylic models could be ideal representatives in the case of use as a diagnostic tool and as a part of medical records. The acrylic samples exhibited not only higher mechanical properties, but also showed better accuracy comparing to dental stone.


2020 ◽  
Vol 218 ◽  
pp. 03019
Author(s):  
Xiaohong Yin ◽  
Xiaodong Wang ◽  
Yuan Fang ◽  
Zhu Ding

Some researches have been conducted on the application of geopolymer in 3D printing. However, there is no publication about the high-temperature properties of 3D printed geopolymer made from fly ash, slag, and metakaolin. This paper presents the experimental research on the mechanical properties of 3D printed geopolymer after being exposed to elevated empratures. The effects of curing age on high-temperature properties are analyzed. The heating temperasures were 300 °C, 600 °C, and 900 °C, and the holding time was one hour. After exposure to temperatures, the flexural strength of 3D printed geopolymer exhibited different change trends with increasing curing age for different exposure temperatures. Before and after exposure to elevated temperature, the 3D printed geopolymer experienced significant anisotropic compressive strengths. The change trends of compressive strength at different exposure temperatures wit hincreasing curing ages were different from each other on different loading directions.


2021 ◽  
Vol 45 (4) ◽  
pp. 351-359
Author(s):  
Noor Alhuda Sami Aljabbri ◽  
Mohammed Noori Hussein ◽  
Ali Abdulmohsin Khamees

Fire or high temperature is a serious issue to ultra-high-strength concrete (UHSC). Strength reduction of UHPCs may amount to as high as 80 percent after exposure to 800℃. A sum of four UHSC mixes was synthesized and evaluated in this study after getting exposed to extreme temperatures that reach 1000°C. Steel and polypropylene (PP) fibers were used in this experiment. A total of four mixes were made of UHSC without fibres as a control mix (UHSC-0), UHSC with 2% steel fibres (UHSC-S), UHSC with 2% PP fibres (UHSC-P) and UHSC with 1% steel fibres + 1% PP fibres (UHSC-SP). Workability, direct tensile strength, compressive strength, and splitting tensile strength were examined. Particularly, emphasis was devoted to explosive spalling since UHPCs are typically of compact structure and hence more prone to explosive spalling than other concretes. It was determined that the mixture UHSC-SP had high fire resistance. Following exposure to 1000℃, this mixture preserved a residual compressive strength of 36 MPa, splitting tensile strength of 1.62 MPa and direct tensile strength of 0.8 MPa. On the other hand, UHSC-P also had good fire resistance while UHSC-0 and UHSC-S experienced explosive spalling after heating above 200ᴼC. The incorporation of steel fibers in UHSC-S and UHSC-SP mixtures reveals higher tensile and compressive strength findings at different elevated temperatures as compared to UHSC-0 and UHSC-P. In addition, the result of direct tensile strength appears to be lower than splitting tensile strength at different raised temperatures.


2012 ◽  
Vol 586 ◽  
pp. 99-102
Author(s):  
Ta Yuan Han ◽  
Wei Ting Lin ◽  
An Cheng ◽  
Chin Cheng Huang

This study is aimed to evaluate the tensile strength of cement-based composites which comprise polyolefin fibers and silica fume in the mixes. Material variables include water-cementitious ratio, dosage of silica fume, steel fiber length and dosage. Test results indicate that the compressive strength and direct tensile strength of specimens for fiber length of 25 mm are higher than that of 50 mm. The strength properties increase with increasing fiber content. Incorporation of fiber and silica fume in composites achieves significantly higher increase in compressive strength and direct tensile strength than only use of fiber or silica fume. In addition, the compressive strength, splitting tensile strength, direct tensile strength and impact resistance are fairly correlated. It contributes that the fiber content influences crack arresting ability and the silica fume influences interfacial bonding effectively.


2014 ◽  
Vol 556-562 ◽  
pp. 687-691 ◽  
Author(s):  
Xiao Fen Li ◽  
Ping Ren

The splitting tensile method for the tensile strength of concrete is usually used in structural applications, so it is great important in the investigating the relation between the direct tensile strength and the splitting strength. But the relationship between the splitting strength and the direct tensile strength is not consolidatly confirmed at home and abroad. In order to obtain the exact results, the experimental apparatus for concrete of the direct tension are designed, which resolves the difficulty of ensuring that the load is truly axial. Tests of the direct tension are performanced on three different concrete mixes (C20,C40,C60) at 3, 7, 14 , 28 and 60 days and the test data do not scatter. The relations between the tensile strength and the cube compressive strength are obtained and a formula for investigating the relation between the direct tensile strength and the splitting strength are proposed.


2015 ◽  
Vol 764-765 ◽  
pp. 37-41
Author(s):  
Wei Ting Lin

This study is aimed to evaluate the tensile strength and impact resistance of cementitious materials which comprise steel fibers and silica fume in the mixes. Material variables include water-binder ratio, dosage of silica fume, steel fiber length and dosage. A designed tensile strength was used to perform the direct tensile in this study. Test results indicate that the compressive strength, splitting tensile strength and direct tensile strength of specimens for fiber length of 60 mm are higher than that of 35 mm. The inclusion of fibers in specimens containing silica fume has higher compressive and tensile strength; and lower impact resistance than the specimens made with silica fume. Incorporation of steel fiber and silica fume in composites achieves significantly higher increase in compressive strength, splitting tensile strength, and direct tensile strength than only individual use of steel fiber or silica fume and decrease in impact resistance than only individual use of steel fiber. Finally, the proposed direct tensile testing method is suitable for determining the tensile strength of fiber reinforce cementitious materials and generating the tensile stress-strain curves easily.


MRS Advances ◽  
2018 ◽  
Vol 4 (24) ◽  
pp. 1383-1392
Author(s):  
Amirhossein Hakamivala ◽  
Amirali Nojoomi ◽  
Alieh Aminian ◽  
Arghavan Farzadi ◽  
Noor Azuan Abu Osman

ABSTRACTInvestigating the mechanical properties and dimensional accuracy of 3D printed parts is an important step towards achieving optimum printing conditions. This condition, which leads to the fabrication of parts with appropriate mechanical properties and accuracy, is achieved by studying the effect of different process parameters on the final structure. In this work, Response Surface Methodology (RSM) was employed to design specified experiments to investigate the effects of layer thickness, printing orientation and delay, on the compressive strength and dimensional error of the parts. The results show that an increase in the delay time in X orientation results in better binder spreading and uniformity followed by improvement in the compression strength. Furthermore, more binder spreads in the vertical direction leads to the higher dimensional error in the Z direction. The results proved that the RSM provides a time and cost-efficient design to print the prototypes with optimum strength and dimensional error.


Author(s):  
Binjamin Perelman ◽  
Vishal S. Sharma

Abstract The Honeycomb structure is one of the most common natural structures used in sandwich panel cores. The Enamel structure’s mechanical properties were compared to the Honeycomb structure’s mechanical properties to investigate if the Enamel structure can improve the compressive strength, stiffness and energy absorption capabilities of sandwich panel cores and potentially replace the common Honeycomb structure. Also, the optimal cellular configurations for the Honeycomb and Enamel structures were explored. Indeed, it was found the Enamel structure can potentially replace the Honeycomb structure and a wall thickness of 1.2 mm and a wall length/cell radius of 8.14 mm will maximize the natural structures mechanical properties. Furthermore, it was found that both the natural structures have good compressive strength. Therefore, the natural structures with their optimal cellular configurations were integrated into a novel automobile floor mat to ensure the mat possesses good compressive strength to resist failure or permanent deformation. Moreover, the novel automobile floor mat has a design feature that offers an efficient debris capturing and removal system that adds value to the automobile floor mat.


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