scholarly journals Recycled Glass Fiber Composites from Wind Turbine Waste for 3D Printing Feedstock: Effects of Fiber Content and Interface on Mechanical Performance

Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3929 ◽  
Author(s):  
Amirmohammad Rahimizadeh ◽  
Jordan Kalman ◽  
Rodolphe Henri ◽  
Kazem Fayazbakhsh ◽  
Larry Lessard
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Wind Turbine ◽  
Glass Fiber ◽  
Mechanical Performance ◽  
Glass Fibers ◽  
Turbine Blades ◽  
3D Print ◽  
Recycled Glass ◽  
Recycled Fibers

This research validates the viability of a recycling and reusing process for end-of-life glass fiber reinforced wind turbine blades. Short glass fibers from scrap turbine blades are reclaimed and mixed with polylactic acid (PLA) through a double extrusion process to produce composite feedstock with recycled glass fibers for fused filament fabrication (FFF) 3D printing. Reinforced filaments with different fiber contents, as high as 25% by weight, are extruded and used to 3D print tensile specimens per ASTM D638-14. For 25 wt% reinforcement, the samples showed up to 74% increase in specific stiffness compared to pure PLA samples, while there was a reduction of 42% and 65% in specific tensile strength and failure strain, respectively. To capture the level of impregnation of the non-pyrolyzed recycled fibers and PLA, samples made from reinforced filaments with virgin and recycled fibers are fabricated and assessed in terms of mechanical properties and interface. For the composite specimens out of reinforced PLA with recycled glass fibers, it was found that the specific modulus and tensile strength are respectively 18% and 19% higher than those of samples reinforced with virgin glass fibers. The cause for this observation is mainly attributed to the fact that the surface of recycled fibers is partially covered with epoxy particles, a phenomenon that allows for favorable interactions between the molecules of PLA and epoxy, thus improving the interface bonding between the fibers and PLA.

scholarly journals Development of FRC Materials with Recycled Glass Fibers Recovered from Industrial GFRP-Acrylic Waste

2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Kishan Patel ◽  
Rishi Gupta ◽  
Mohit Garg ◽  
Boyu Wang ◽  
Urmil Dave
Keyword(s):  
Glass Fiber ◽  
Mechanical Performance ◽  
Glass Fibers ◽  
High Water ◽  
Fiber Reinforced Concrete ◽  
Lower Amount ◽  
Fiber Reinforced ◽  
Industry Waste ◽  
Recycled Glass ◽  
Acrylic Waste

Fiber-reinforced concrete (FRC) and engineered cementitious composite materials have demonstrated promising requisite in construction industry owing to its superior mechanical and durability properties. In this study, a sustainable approach was taken, i.e., to use industry waste as a reinforcement with improved interfacial bonding leading to enhanced mechanical performance of FRC. An efficient in situ recycling process allowed the authors to extract glass fibers from glass fiber-reinforced polymer acrylic waste. Concrete mixes with low fiber dosages including 0.1%, 0.2%, and 0.3% (by volume) of recycled as well as virgin glass fibers were prepared. The slump of concrete was maintained ∼150 mm by using high water-reducing admixture (HWRA). Notably, lower amount of HWRA was required for raw glass fibers vis-à-vis recycled ones due to its hydrophobic nature. Overall, FRC enclosing 0.3% recycled glass fiber demonstrated >20% enhancement in compressive, split tensile, and flexural strength as compared to control (after 28 days of curing), also supported by morphological analysis.

scholarly journals Delamination at Thick Ply Drops in Carbon and Glass Fiber Laminates Under Fatigue Loading

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Daniel D. Samborsky ◽  
Timothy J. Wilson ◽  
Pancasatya Agastra ◽  
John F. Mandell
Keyword(s):  
Wind Turbine ◽  
Glass Fiber ◽  
Carbon Fibers ◽  
Glass Fibers ◽  
Turbine Blades ◽  
Fatigue Loading ◽  
Analytical Models ◽  
Stress And Strain ◽  
Wind Turbine Blades ◽  
Static Loads

Delamination at ply drops in composites with thickness tapering has been a concern in applications of carbon fibers. This study explored the resistance to delamination under fatigue loading of carbon and glass fiber prepreg laminates with the same resin system, containing various ply drop geometries, and using thicker plies typical of wind turbine blades. Applied stress and strain levels to produce significant delamination at ply drops have been determined, and the experimental results correlated through finite element and analytical models. Carbon fiber laminates with ply drops, while performing adequately under static loads, delaminated in fatigue at low maximum strain levels except for the thinnest ply drops. The lower elastic modulus of the glass fiber laminates resulted in much higher strains to produce delamination for equivalent ply drop geometries. The results indicate that ply drops for carbon fibers should be much thinner than those commonly used for glass fibers in wind turbine blades.

scholarly journals Simulation of Glass Fiber Reinforced Polypropylene Nanocomposites for Small Wind Turbine Blades

Processes ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 622
Author(s):  
Yasser Elhenawy ◽  
Yasser Fouad ◽  
Haykel Marouani ◽  
Mohamed Bassyouni
Keyword(s):  
Wind Turbine ◽  
Glass Fiber ◽  
Turbine Blades ◽  
Small Scale ◽  
Fiber Reinforced ◽  
Wind Turbine Blades ◽  
Element Analysis ◽  
Glass Fiber Reinforced ◽  
Horizontal Axis Wind Turbines ◽  
Multi Walled Carbon Nanotubes

This study aims to evaluate the effect of functionalized multi-walled carbon nanotubes (MWCNTs) on the performance of glass fiber (GF)-reinforced polypropylene (PP) for wind turbine blades. Support for theoretical blade movement of horizontal axis wind turbines (HAWTs), simulation, and analysis were performed with the Ansys computer package to gain insight into the durability of polypropylene-chopped E-glass for application in turbine blades under aerodynamic, gravitational, and centrifugal loads. Typically, polymer nanocomposites are used for small-scale wind turbine systems, such as for residential applications. Mechanical and physical properties of material composites including tensile and melt flow indices were determined. Surface morphology of polypropylene-chopped E-glass fiber and functionalized MWCNTs nanocomposites showed good distribution of dispersed phase. The effect of fiber loading on the mechanical properties of the PP nanocomposites was investigated in order to obtain the optimum composite composition and processing conditions for manufacturing wind turbine blades. The results show that adding MWCNTs to glass fiber-reinforced PP composites has a substantial influence on deflection reduction and adding them to chopped-polypropylene E-glass has a significant effect on reducing the bias estimated by finite element analysis.

Optically Transparent Polymethyl Methacrylate Composites made with Glass Fibers of Varying Refractive Index

1997 ◽  
Vol 12 (4) ◽  
pp. 1091-1101 ◽  
Author(s):  
Seunggu Kang ◽  
Hongy Lin ◽  
Delbert E. Day ◽  
James O. Stoffer
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Refractive Index ◽  
Mechanical Strength ◽  
Glass Fiber ◽  
Polymethyl Methacrylate ◽  
Optical Transmission ◽  
Annealing Temperature ◽  
Glass Fibers ◽  
Optically Transparent

The dependence of the optical and mechanical properties of optically transparent polymethyl methacrylate (PMMA) composites on the annealing temperature of BK10 glass fibers was investigated. Annealing was used to modify the refractive index (R.I.) of the glass fiber so that it would more closely match that of PMMA. Annealing increased the refractive index of the fibers and narrowed the distribution of refractive index of the fibers, but lowered their mechanical strength so the mechanical properties of composites reinforced with annealed fibers were not as good as for composites containing as-pulled (chilled) glass fibers. The refractive index of as-pulled 17.1 μm diameter fibers (R.I. = 1.4907) increased to 1.4918 and 1.4948 after annealing at 350 °C to 500 °C for 1 h or 0.5 h, respectively. The refractive index of glass fibers annealed at 400 °C/1 h best matched that of PMMA at 589.3 nm and 25 °C, so the composite reinforced with those fibers had the highest optical transmission. Because annealed glass fibers had a more uniform refractive index than unannealed fibers, the composites made with annealed fibers had a higher optical transmission. The mechanical strength of annealed fiber/PMMA composites decreased as the fiber annealing temperature increased. A composite containing fibers annealed at 450 °C/1 h had a tensile strength 26% lower than that of a composite made with as-pulled fibers, but 73% higher than that for unreinforced PMMA. This decrease was avoided by treating annealed fibers with HF. Composites made with annealed and HF (10 vol. %)-treated (for 30 s) glass fibers had a tensile strength (∼200 MPa) equivalent to that of the composites made with as-pulled fibers. However, as the treatment time in HF increased, the tensile strength of the composites decreased because of a significant reduction in diameter of the glass fiber which reduced the volume percent fiber in the composite.

scholarly journals Mechanical and Material Properties of Mortar Reinforced with Glass Fiber: An Experimental Study

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 698 ◽  
Author(s):  
Marcin Małek ◽  
Mateusz Jackowski ◽  
Waldemar Łasica ◽  
Marta Kadela ◽  
Marcin Wachowski
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Glass Fibers ◽  
Progressive Increase ◽  
Split Tensile Strength ◽  
Glass Waste ◽  
Poisson Coefficient ◽  
Recycled Glass ◽  
Setting Times ◽  
The World

The progressive increase in the amount of glass waste produced each year in the world made it necessary to start the search for new recycling methods. This work summarizes the experimental results of the study on mortar samples containing dispersed reinforcement in the form of glass fibers, fully made from melted glass waste (bottles). Mortar mixes were prepared according to a new, laboratory-calculated recipe containing glass fibers, granite as aggregate, polycarboxylate-based deflocculant and Portland cement (52.5 MPa). This experimental work involved three different contents (600, 1200, and 1800 g/m3) of recycled glass fibers. After 28 days, the mechanical properties such as compressive, flexural, and split tensile strength were characterized. Furthermore, the modulus of elasticity and Poisson coefficient were determined. The initial and final setting times, porosity, and pH of the blends were measured. Images of optical microscopy (OM) were taken. The addition of glass fibers improves the properties of mortar. The highest values of mechanical properties were obtained for concrete with the addition of 1800 g/m3 of glass fibers (31.5% increase in compressive strength, 29.9% increase in flexural strength, and 97.6% increase in split tensile strength compared to base sample).

Hybrid Polymer Additive Manufacturing of a Darrieus Type Vertical Axis Wind Turbine Design to Improve Power Generation Efficiency

2016 ◽  
Author(s):  
Sourabh Deshpande ◽  
Nithin Rao ◽  
Nitin Pradhan ◽  
John L. Irwin
Keyword(s):  
Power Generation ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Wind Turbine ◽  
Turbine Blades ◽  
Vertical Axis ◽  
Blade Design ◽  
Vertical Axis Wind Turbine ◽  
Wind Turbine Blades ◽  
3D Printed

Utilizing the advantages of additive manufacturing methods, redesigning, building and testing of an existing integral Savonius / Darrieus “Lenz2 Wing” style vertical axis wind turbine is predicted to improve power generation efficiency. The current wind turbine blades and supports made from aluminum plate and sheet are limiting the power generation due to the overall weight. The new design is predicted to increase power generation when compared to the current design due to the lightweight spiral Darrieus shaped hollow blade made possible by 3D printing, along with an internal Savonius blade made from aluminum sheet and traditional manufacturing techniques. The design constraints include 3D printing the turbine blades in a 0.4 × 0.4 × 0.3 m work envelope while using a Stratasys Fortus 400mc and thus the wind turbine blades are split into multiple parts with dovetail joint features, when bonded together result in a 1.2 m tall working prototype. Appropriate allowance in the mating dovetail joints are considered to facilitate the fit and bonding, as well as angle, size and placement of the dovetail to maximize strength. The spiral shape and Darrieus style cross section of the blade that provides the required lift enabling it to rotate from the static condition are oriented laterally for 3D printing to maximize strength. The bonding of the dovetail joints is carried out effectively using an acetone solution dip. The auxiliary components of the wind turbine which include the center support pole, top and bottom support, and center Savonius blades are manufactured using lightweight aluminum. Design features are included in the 3D printed blade parts so that they can be assembled with the aluminum parts in bolted connections. Analysis of the 3D CAD models show that the hybrid aluminum and hollow 3D printed blade construction provides a 50% cost savings over a 3D printed fully solid blade design while minimizing weight and maximizing the strength where necessary. Analysis of the redesign includes a detailed weight comparison, structural strength and the cost of production. Results include linear static finite element analysis for the strength in dovetail joint bonding and the aluminum to 3D printed connections. Additional data reported are the time frame for the design and manufacturing of the system, budget, and an operational analysis of the wind turbine with concern for safety. Results are analyzed to determine the advantages in utilizing a hybrid additive manufacturing and aluminum construction for producing a more efficient vertical axis wind turbine. Techniques used in the production of this type of wind turbine blade are planned to be utilized in similar applications such as a lightweight hovercraft propeller blade design to be tested in future research projects.

Analysis of polymeric materials properties changes after addition of reinforcing fibers

2019 ◽  
Vol 30 (6) ◽  
pp. 2833-2843 ◽  
Author(s):  
Adam Gnatowski ◽  
Agnieszka Kijo-Kleczkowska ◽  
Rafał Gołębski ◽  
Kamil Mirek
Keyword(s):  
Tensile Strength ◽  
Glass Fiber ◽  
Glass Fibers ◽  
Construction Materials ◽  
Polyamide 6 ◽  
Fiber Content ◽  
Polymer Materials ◽  
Polyamide 66 ◽  
Content Type ◽  
Reinforcing Fibers

Purpose The issues concerning the prediction of changes in properties of polymer materials as a result of adding reinforcing fibers are currently widely discussed in the field of polymer material processing. This paper aims to present strengths and weaknesses of composites based on polymer materials strengthened with fibers. It touches upon composite cracking at the junction of a matrix and its reinforcement. It also discusses the analysis of changes in properties of chosen materials as a result of adding reinforcing fibers. The paper shows improvement in the strength of polymer materials with fiber addition, which is extremely important, because these types of composites are used in the aerospace, automotive and electrical engineering industries. Design/methodology/approach Comparing the properties of matrix strength with fiber properties is practically impossible. Thus, fiber tensile strength and composite tensile strength shall be compared (González et al., 2011): tensile (glass fiber GF) = 900 [MPa], elongation ΔL≈ 0; yield point (polyamide 66) = 70−90 [MPa], elongation Δ[%] = 3,5-18; tensile (polyamide 66 + 15% GF) = 80-125 [MPa], elongation Δ[%] ≈ 0; tensile (polyamide 66 + 30% GF) = 190 [MPa], elongation Δ[%] ≈ 0; yield point (polyamide 6) = 45-85 [MPa], elongation Δ[%] = 4-15; tensile (polyamide 6 + 15% GF) = 80-125 [MPa], elongation Δ[%] ≈ 0; tensile (polyamide 6 + 30% GF) = 95-130 [MPa] elongation Δ[%] ≈ 0. Comparison of properties of selected polymers and composites is presented in Tables 1−10 and Figures 1 and 2. The measurement methodology is presented in detail in the paper Kula et al. (2018). The increase in fiber content (to the extent discussed) leads to the increase in yield strength stresses and hardness. The value of yield strength for polyamide with the addition of fiberglass grows gradually with the increase in fiber content. The hardness of the composite of polyamide with glass balls increases together with the increase in reinforcement content. The changes of these values do not occur linearly. The increase in fiber content has a slight impact on density change (the increase of about 1 g/mm3 per 10 per cent). Findings The use of polymers as a matrix allows to give composites features such as: lightness, corrosion resistance, damping ability, good electrical insulation and thermal and easy shaping. Polymers used as a matrix perform the following functions in composites: give the desired shape to the products, allow transferring loads to fibers, shape thermal, chemical and flammable properties of composites and increase the possibilities of making composites. Fiber-reinforced polymer composites are the effect of searching for new construction materials. Glass fibers show tensile strength, stiffness and brittleness, while the polymer matrix has viscoelastic properties. Glass fibers have a uniform shape and dimensions. Fiber-reinforced composites are therefore used to increase strength and stiffness of materials. Polymers have low tensile strength, exhibit high deformability. Polymers reinforced by glass fiber have a high modulus of elasticity and therefore provide better the mechanical properties of the material. Composites with glass fibers do not exhibit deformations in front of cracking. An increase in the content of glass fiber in composites increases the tensile strength of the material. Polymers reinforced by glass fiber are currently one of the most important construction materials and are widely used in the aerospace, automotive and electro-technical industries. Originality/value The paper presents the test results for polyethylene composites with 25 per cent and 50 per cent filler coming from recycled car carpets of various car makes. The tests included using differential scanning calorimetry, testing material hardness, material tensile strength and their dynamic mechanical properties.

Effect of Glass Fiber Modification on Tensile Strength and Shrinkage of Ceramic Mould

2012 ◽  
Vol 430-432 ◽  
pp. 909-912
Author(s):  
Zhao Wang ◽  
De Hong Lu ◽  
Hui Gong ◽  
Xiao Gang He
Keyword(s):  
Tensile Strength ◽  
Crack Resistance ◽  
Glass Fiber ◽  
Sintering Temperature ◽  
Glass Fibers ◽  
Average Diameter ◽  
Shrinkage Rate ◽  
Fiber Dispersion ◽  
Fiber Modification ◽  
Variation Rule

Aiming to improve the crack-resistance of the mould of ceramic mould casting, glass fibers whose average diameter was approximately 16 µm, length 1mm were dispersed, and the effect of the glass fibers on the tensile strength and shrinkage rate of the ceramic mould was investigated in this study. In the ceramic green body, quartz sand was selected as refractory, silica sol was binder. The results show that, with increasing glass fiber, the tensile strength of the ceramic mould increased linearly from 0.175 MPa to 0.221 MPa at the same sintering temperature, and the shrinkage rate fell from 1.37% to 1.33% at room temperature. With the sintering temperature rising, the tensile strength increased and the shrinkage decreased by the glass fiber dispersion, but their variation rule were not changed. The investigation proposed a new method to improve the crack-resistance of the ceramic mould, i.e., glass fiber dispersion into the ceramic mould.

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