scholarly journals Experimental and Numerical Investigations of Thin-Walled Stringer-Stiffened Panels Welded with RFSSW Technology under Uniaxial Compression

Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1785 ◽  
Author(s):  
Andrzej Kubit ◽  
Tomasz Trzepiecinski ◽  
Łukasz Święch ◽  
Koen Faes ◽  
Jan Slota

Many aircraft structures are thin walled and stringer-stiffened, and therefore, prone to a loss of stability. This paper deals with accurate and validated stability analysis of the model of aircraft skin under compressive loading. Both experimental and numerical analyzes are conducted. Two different methods of joining panel elements are considered. In the first case, the panel is fabricated using rivets. In the second variant, the refill friction stir spot welding technique is used. Both types of panels are loaded in axial compression in a uniaxial tensile testing machine. The geometrically and physically nonlinear finite element analyzes of the panels were carried out in ABAQUS/Standard. The Digital Image Correlation measurement system ARAMIS has been utilized to monitor the buckling behavior and failure mode in the skin-stringer interface of the stiffened panels. The results of experiments and the digital image correlation system are presented and compared to the numerical simulations.

2012 ◽  
Vol 585 ◽  
pp. 82-86 ◽  
Author(s):  
N. Srinivasan ◽  
N. Raghu ◽  
B. Venkatraman

Studies on characterizing heterogeneous deformations in many materials under different loading conditions using imaging NDE techniques like Infrared thermography (IRT) and Digital image correlation (DIC) began in the last decade and have been reported by many researchers. This work aims in experimental investigation of one such heterogeneous deformation namely Lüders band phenomenon in welded IS 2062 E250-B mild steel during monotonic, uniaxial tensile testing using IRT and DIC. Also attempt has been made to study the generation of pre-yield microstrain in welded material. An understanding of nucleation and propagation of Lüders band in welded specimen is made based on temperature and strain changes.


2020 ◽  
Vol 979 ◽  
pp. 107-113
Author(s):  
V. Karthik Srinivas ◽  
A.K. Lakshminarayanan

The uniaxial tensile test is often used to determine the mechanical properties of a material like its yield strength and elastic limit. However, some of the recent advances in imaging Non Destructive Evaluation (NDE) modalities offer experimental tools which, apart from determining the conventional properties, also make it possible to visualise and map the dynamic strain evolution during monotonic loading and correlate it with the micro mechanisms of deformation. Infrared thermal imaging (IRT) and digital image correlation (DIC) are two such advanced NDE methods which are being widely used in experimental mechanics. Infrared thermal imaging maps the thermal gradient including the dynamic thermal transients that may occur during the tensile testing and is based on the detection of infrared radiation. Digital image correlation, a non-contact optical method based on grey value correlation before and after deformation, maps the magnitude of deformation on the surface of the object under load. In this investigation, the global and local properties of a friction stir welded joint of 304 Austenitic Stainless steel through the simultaneous application of thermal imaging and digital image correlation. By characterising the various stages of tensile deformation, this study enabled correlation of the thermal and strain evolutions and to provide deeper insights into the micro-mechanisms of the associated deformation phenomenon.


2015 ◽  
Vol 787 ◽  
pp. 485-489 ◽  
Author(s):  
Karthik Srinivas ◽  
R. Saranarayanan ◽  
A.K. Lakshminarayanan ◽  
N. Srinivasan ◽  
B. Venkatraman

Recent developments in imaging non destructive evaluation techniques offer possibilities of quantitative measurement of strain localizations associated with plastic instabilities. Digital image correlation is a technique now being widely employed for studying the temporal strain evolution associated during tensile deformation. This work focuses on the application of digital image correlation to visualise the two dimensional strain evolutions in the weld zone, heat affected zone and the base metal during monotonic uniaxial tensile deformation of friction stir weld samples of copper – stainless steel. The results indicated that the Cu- Stainless steel weld interface exhibited a lower tensile strength compared to the other regions. The experimental observations are discussed in relation with the current theoretical understanding. The experiments also reveal the potential of advanced imaging NDE methods for providing better insights of the micro mechanisms of deformation and failure including local deformation characteristics of the material under study.


2020 ◽  
Vol 24 (4) ◽  
pp. 19-30
Author(s):  
Anna Makuch ◽  
Grzegorz Mońka ◽  
Joanna Klimek ◽  
Konstanty Skalski

The problem of the possibility of using digital image correlation to assess changes in the mechanical properties of a polymer composite with the addition of graphene (1% by weight) in the form of flakes was taken up in the paper. Samples for uniaxial tensile testing were produced by selective laser sintering from polyamide powder particles and multi-flake graphene. In the tests carried out using the three-camera system, a variable strain distribution was recorded in the heterogenic PA-G composite material. Maps developed in the evaluation process – in particular, tangential deformations – allowed to conclude the impact of axial load on PA-G behaviour in time in the area of the polymer matrix, graphene agglomerates, and their interfaces. The research showed that the digital image correlation technique is a perfect complement to traditional mechanical tests when determining the properties of new heterogeneous composites, in particular, polyamide-graphene composite. Real-time observation of changes in the material map allows for a detailed analyzes of complex micromechanical aspects.


2018 ◽  
Vol 196 ◽  
pp. 01032 ◽  
Author(s):  
Andrzej Piotrowski ◽  
Marcin Gajewski ◽  
Cezary Ajdukiewicz

In the presented paper the local instabilities occurring in compression test of perforated thin-walled bars of low slenderness are observed using digital image correlation system ARAMIS. The tested samples slenderness is so low, that from theoretical point of view we are dealing with compression tests of some perforated shells. The samples are made from typical low carbon steel, which has to be treated as elasto-plastic material. Because of that, the final geometry of the sample (after unloading) is also analysed giving a good data for calibration of the theory of elasto-plasticity for large deformations. In analysed cases the total strain values are not exceptionally large, while local rotation (and permanent deformations) have significant values.


2011 ◽  
Vol 70 ◽  
pp. 135-140 ◽  
Author(s):  
G. Le Louëdec ◽  
M.A. Sutton ◽  
Fabrice Pierron

Welding is one of the most popular joining technologies in industry. Depending on the materials to be joined, the geometry of the parts and the number of parts to be joined, there is a wide variety of methods that can be used. These joining techniques share a common feature: the material in the weld zone experiences different thermo-mechanical history, resulting in significant variations in material microstructure and spatial heterogeneity in mechanical properties. To optimize the joining process, or to refine the design of welded structures, it is necessary to identify the local mechanical properties within the different regions of the weld. The development of full-field kinematic measurements (digital image correlation, speckle interferometry, etc.) helps to shed a new light on this problem. The large amount of experimental information attained with these methods makes it possible to visualize the spatial distribution of strain on the specimen surface. Full-field kinematic measurements provide more information regarding the spatial variations in material behaviour. As a consequence, it is now possible to quantify the spatial variations in mechanical properties within the weld region through a properly constructed inverse analysis procedure. High speed tensile tests have been performed on FSW aluminium welds. The test was performed on an MTS machine at a cross-head speed of up to 76 mm/s. Displacement fields were measured across the specimen by coupling digital image correlation with a high-speed camera (Phantom V7.1) taking 1000 frames per second. Then, through the use of the virtual fields method it is possible to retrieve the mechanical parameters of the different areas of the weld from the strain field and the loading. The elastic parameters (Young’s modulus and Poisson’s ratio) are supposed to be constant through the weld. Their identification was carried out using the virtual fields method in elasticity using the data of the early stage of the experiment. Assuming that the mechanical properties (elastic and plastic) of the weld are constant through the thickness, the plastic parameters were identified on small sections through the specimen, using a simple linear hardening model. This method leads to a discrete identification of the evolution of the mechanical properties through the weld. It allows the understanding of the slight variations of yield stress and hardening due to the complexity of the welding process.


2020 ◽  
Vol 142 (5) ◽  
Author(s):  
X. Wu ◽  
J. Shuai ◽  
K. Xu ◽  
Z. Lv

Abstract Although the identification of local constitutive behaviors is possible based on digital image correlation (DIC), few studies have been reported that characterize the properties of the girth-welded joints of pipeline steel. The DIC technique was used to measure the strain fields of undermatched girth-welded joints of X80 pipeline steel under uniaxial tension in this paper. First, microstructure optical observations and micrometer hardness measurements were used to test the size and hardness of the subregions in the specimens. Second, the local strain data in different regions of the girth-welded joint were obtained via DIC technology, and the stress data were obtained via uniaxial tensile tests. Then, the stress–strain relationships of the weld metal (WM), base metal (BM), and subregions of the heat-affected zone (HAZ) of the girth-welded joints of pipeline steel were obtained. Finally, the constitutive parameters of the Ramberg–Osgood model in the different regions were determined by curve fitting of the strain and stress data. The local yield strength, elastic modulus, and hardening exponent of the welded joints were obtained. The yield stresses of the different subregions of the welded steel joint followed the sequence BM > WM > HAZ, which was consistent with the results of the hardness measurements. The hardening exponents of the different subregions of the welded steel joint followed the sequence HAZ > WM> BM.


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