scholarly journals Microstructures and Isothermal Oxidation of the Alumina Scale Forming Nb1.45Si2.7Ti2.25Al3.25Hf0.35 and Nb1.35Si2.3Ti2.3Al3.7Hf0.35 Alloys

Materials ◽  
2019 ◽  
Vol 12 (5) ◽  
pp. 759 ◽  
Author(s):  
Mohammad Ghadyani ◽  
Claire Utton ◽  
Panos Tsakiropoulos

Coating system(s) will be required for Nb-silicide based alloys. Alumina forming alloys that are chemically compatible with the Nb-silicide based alloy substrate could be components of such systems. The intermetallic alloys Nb1.45Si2.7Ti2.25Al3.25Hf0.35 (MG5) and Nb1.35Si2.3Ti2.3Al3.7Hf0.35 (MG6) were studied in the cast, heat treated and isothermally oxidised conditions at 800 and 1200 °C to find out if they are αAl2O3 scale formers. A (Al/Si)alloy versus Nb/(Ti + Hf)alloy map, which can be considered to be a map for Multi-Principle Element or Complex Concentrated Nb-Ti-Si-Al-Hf alloys, and a [Nb/(Ti + Hf)]Nb5Si3 versus [Nb/(Ti + Hf)]alloy map were constructed making use of the alloy design methodology NICE and data from a previously studied alloy, and were used to select the alloys MG5 and MG6 that were expected (i) not to pest, (ii) to form αAl2O3 scale at 1200 °C, (iii) to have no solid solution, (iv) to form only hexagonal Nb5Si3 and (v) to have microstructures consisting of hexagonal Nb5Si3, Ti5Si3, Ti5Si4, TiSi silicides, and tri-aluminides and Al rich TiAl. Both alloys met the requirements (i) to (v). The alumina scale was able to self-heal at 1200 °C. Liquation in the alloy MG6 at 1200 °C was linked with the formation of a eutectic like structure and the TiAl aluminide in the cast alloy. Key to the oxidation of the alloys was the formation (i) of “composite” silicide grains in which the Nb5Si3 core was surrounded by the Ti5Si4 and TiSi silicides, and (ii) of tri-aluminides with high Al/Si ratio, particularly at 1200 °C and very low Nb/Ti ratio forming in-between the “composite” silicide grains. Both alloys met the “standard definition” of high entropy alloys (HEAs). Compared with HEAs with bcc solid solution and intermetallics, the VEC values of both the alloys were outside the range of reported values. The parameters VEC,  and  of Nb-Ti-Si-Al-Hf coating alloys and non-pesting Nb-silicide based alloys were compared and trends were established. Selection of coating alloys with possible “layered” structures was discussed and alloy compositions were proposed.

Materials ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 222 ◽  
Author(s):  
Mohammad Ghadyani ◽  
Claire Utton ◽  
Panos Tsakiropoulos

Nb–silicide based alloy will require some kind of coating system. Alumina forming alloys that are chemically compatible with the Nb–silicide based alloy substrate could be components of such systems. The intermetallic alloys Nb1.7Si2.4Ti2.4Al3Hf0.5 and Nb1.3Si2.4Ti2.4Al3.5Hf0.4 were studied in the cast, heat treated and isothermally oxidised conditions at 800 and 1200 °C to find out if they are alumina scale formers. The alloys were designed using the alloy design methodology NICE and were required (i) not to have stable solid solution phase in their microstructures; (ii) not to pest and (iii) to form alumina scale. Their microstructures consisted of silicides and aluminides. Both alloys satisfied (i) and (ii) and formed thin scales at 800 °C. At 1200 °C the former alloy suffered from internal oxidation and formed alumina intermixed with Ti rich oxide beneath a thick “layered” scale of mixed oxides that contained Ti and/or Al and/or Si. There was no internal oxidation in the latter alloy that formed a thin continuous well adhering α-Al2O3 scale that was able to repair itself during oxidation at 1200 °C. In both alloys there was severe macrosegregation of Si, which in Nb1.3Si2.4Ti2.4Al3.5Hf0.4 was almost double that in Nb1.7Si2.4Ti2.4Al3Hf0.5. The severe macrosegregation of Si contributed to the formation of a “layered” structure in the former alloy that was retained at 800 and 1200 °C. Both alloys met the “standard definition” of High Entropy Alloys (HEAs). Compared with the range of values of the parameters valence band (VEC), δ and Δχ of bcc solid solution plus intermetallic(s) HEAs, only the Δχ of the alloy Nb1.7Si2.4Ti2.4Al3Hf0.5 was within the range and the parameters VEC and δ of both alloys respectively were outside and within the corresponding ranges. The alloy Nb1.3Si2.4Ti2.4Al3.5Hf0.4 exhibited strong correlations between the parameters Δχ, δ and VEC, and the range of values of each parameter was wider compared with the alloy Nb1.7Si2.4Ti2.4Al3Hf0.5. There was a strong correlation only between the parameters Δχ and δ of the latter alloy that was similar to that of the former alloy.


Materials ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 3719
Author(s):  
Jiang Zhao ◽  
Claire Utton ◽  
Panos Tsakiropoulos

The microstructures and properties of the alloys JZ3 (Nb-12.4Ti-17.7Si-6Ta-2.7W-3.7Sn-4.8Ge-1Hf-4.7Al-5.2Cr) and JZ3+(Nb-12.4Ti-19.7Si-5.7Ta-2.3W-5.7Sn-4.9Ge-0.8Hf-4.6Al-5.2Cr) were studied. The densities of both alloys were lower than the densities of Ni-based superalloys and many of the refractory metal complex concentrated alloys (RCCAs) studied to date. Both alloys had Si macrosegregation and the same phases in their as cast and heat treated microstructures, namely βNb5Si3, αNb5Si3, A15-Nb3X (X = Al, Ge, Si, Sn), C14-Cr2Nb and solid solution. W-rich solid solutions were stable in both alloys. At 800 °C only the alloy JZ3 did not show pest oxidation, and at 1200 °C a thin and well adhering scale formed only on JZ3+. The alloy JZ3+ followed parabolic oxidation with rate constant one order of magnitude higher than the single crystal Ni-superalloy CMSX-4 for the first 14 h of oxidation. The oxidation of both alloys was superior to that of RCCAs. Both alloys were predicted to have better creep at the creep goal condition compared with the superalloy CMSX-4. Calculated Si macrosegregation, solid solution volume fractions, chemical compositions of solid solution and Nb5Si3, weight changes in isothermal oxidation at 800 and 1200 °C using the alloy design methodology NICE agreed well with the experimental results.


Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7615
Author(s):  
Tophan Thandorn ◽  
Panos Tsakiropoulos

We studied the effect of the addition of Hf, Sn, or Ta on the density, macrosegregation, microstructure, hardness and oxidation of three refractory metal intermetallic composites based on Nb (RM(Nb)ICs) that were also complex concentrated alloys (i.e., RM(Nb)ICs/RCCAs), namely, the alloys TT5, TT6, and TT7, which had the nominal compositions (at.%) Nb-24Ti-18Si-5Al-5B-5Cr-6Ta, Nb-24Ti-18Si-4Al-6B-5Cr-4Sn and Nb-24Ti-17Si-5Al-6B-5Cr-5Hf, respectively. The alloys were compared with B containing and B free RM(Nb)ICs. The macrosegregation of B, Ti, and Si was reduced with the addition, respectively of Hf, Sn or Ta, Sn or Ta, and Hf or Sn. All three alloys had densities less than 7 g/cm3. The alloy TT6 had the highest specific strength in the as cast and heat-treated conditions, which was also higher than that of RCCAs and refractory metal high entropy alloys (RHEAs). The bcc solid solution Nbss and the tetragonal T2 and hexagonal D88 silicides were stable in the alloys TT5 and TT7, whereas in TT6 the stable phases were the A15-Nb3Sn and the T2 and D88 silicides. All three alloys did not pest at 800 °C, where only the scale that was formed on TT5 spalled off. At 1200 °C, the scale of TT5 spalled off, but not the scales of TT6 and TT7. Compared with the B free alloys, the synergy of B with Ta was the least effective regarding oxidation at 800 and 1200 °C. Macrosegregation of solutes, the chemical composition of phases, the hardness of the Nbss and the alloys, and the oxidation of the alloys at 800 and 1200 °C were considered from the perspective of the Niobium Intermetallic Composite Elaboration (NICE) alloy design methodology. Relationships between properties and the parameters VEC, δ, and Δχ of alloy or phase and between parameters were discussed. The trends of parameters and the location of alloys and phases in parameter maps were in agreement with NICE.


2020 ◽  
Vol 18 ◽  
pp. 228080001988790 ◽  
Author(s):  
Dexue Liu ◽  
Tianshui Zhou ◽  
Zehua Liu ◽  
Bing Guo

Fast degradation rate and inhomogeneous corrosion are obstacles for magnesium alloy bio-corrosion properties. In this paper, a quaternary Mg-Zn-Ca-Mn alloy was designed by an orthogonal method and prepared by vacuum induction melting to investigate its bio-corrosion. Microstructure, corrosion morphology, and bio-corrosion properties of as-cast alloys 1 to 5 with good corrosion resistance were characterized by scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction with immersion and electrochemical tests in simulated body fluid (SBF), respectively. Both the orthogonal method and in vitro degradation experiments demonstrated that alloy 3 exhibited the lowest degradation rate among the tested quaternary Mg-Zn-Ca-Mn alloys. Then, as-cast alloy 3 was treated by solid-solution and solid-solution aging. In vitro experimental results indicated that as-cast alloy 3 showed better corrosion resistance than heat-treated specimens and the average corrosion rate was approximately 0.15 mm/y. Heat-treated alloy 3 exhibited more uniform corrosion than as-cast alloy specimens. These results suggest that alloy 3 has the potential to become a biodegradable candidate material.


Materials ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 2655 ◽  
Author(s):  
Zifu Li ◽  
Panos Tsakiropoulos

The microstructures and hardness of the as cast and heat treated (1400 °C/100 h) alloys Nb-24Ti-18Si-5Ge-5Cr-5Al (ZF6) and Nb-24Ti-18Si-5Ge-5Cr-5Al-5Hf (ZF9) were studied. Both alloys were compared with refractory metal bcc solid solution + intermetallic High Entropy Alloys (HEAs). There was macrosegregation of Si, Ti, Cr and Al in both alloys. The roles of Ge and Hf on macrosegregation are discussed. In both alloys the primary phase was the βNb5Si3. In the as cast alloy ZF6 the Nbss, βNb5Si3 and C14-NbCr2 Laves phase and Nbss + βNb5Si3 eutectic were formed. The microstructure of the as cast alloy ZF9 consisted of Nbss, βNb5Si3, γNb5Si3 and C14-NbCr2 Laves phase. The heat-treated microstructures of the alloys ZF6 and ZF9 consisted of Nbss, βNb5Si3 and αNb5Si3 and Nbss, βNb5Si3, αNb5Si3 and γNb5Si3, respectively. The surfaces of both alloys were contaminated by oxygen where TiO2 and HfO2 formed respectively in the alloys ZF6 and ZF9. Alloying with Hf increased the lattice parameter of Nbss and decreased the hardness of ZF9 and Nb5Si3. The roles of alloying additions on the hardness of the Nbss and Nb5Si3 and relationships between alloy hardness and alloy parameters VEC (valence electron concentration), δ (related to atomic size) and Δχ (related to electronegativity) were discussed.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 722 ◽  
Author(s):  
Ofelia Hernández-Negrete ◽  
Panos Tsakiropoulos

The research presented in this paper aspired to understand how the simultaneous addition of Ge and Sn in an Hf-free Nb-silicide-based alloy affected its oxidation resistance. Results are presented for the Nb-24Ti-18Si-5Al-5Cr-5Ge-5Sn alloy (at.%) which was studied in the as-cast and heat-treated (1400 °C/100 h) conditions and after isothermal oxidation in air at 800 and 1200 °C. There was macrosegregation in the cast alloy, in which the Nbss formed at a low volume fraction and was not stable after heat treatment at 1400 °C. The βNb5Si3, A15-Nb3Sn, and C14-NbCr2 were stable phases. The alloy did not undergo pest oxidation at 800 °C, and there was no spallation of its scale at 1200 °C. There was enrichment in Ge and Sn in the substrate below the scale/substrate interface, where the compounds Nb3Sn, Nb5Sn2Si, (Ti,Nb)6Sn5, and Nb5Ge3 were formed. After the oxidation at 1200 °C, the solid solution in the bulk of the alloy was very Ti-rich (Ti,Nb)ss. Improvement of oxidation resistance at both temperatures was accompanied by a decrease and increase, respectively, of the alloy parameters VEC (valence electron concentration) and δ, in agreement with the alloy design methodology NICE (Niobium Intermetallic Composite Elaboration). The elimination of scale spallation at 1200 °C was attributed (a) to the formation of Ti-rich (Ti,Nb)ss solid solution and (Ti,Nb)6Sn5, respectively, in the bulk and below the scale, (b) to the low concentration of Cr in the scale, (c) to the absence of GeO2 in the scale, (d) to the formation of αAl2O3 in the scale, and (e) to the presence (i) of Nb5Ge3 below the scale/substrate interface and (ii) of oxides in the scale, namely, SiO2, Al2O3, TiO2, and SnO2, and Ti2Nb10O29,TiNb2O7, and AlNbO4, respectively, with a range of intrinsic thermal shock resistances and coefficient of thermal expansion (CTE) values that reduced stresses in the scale and the substrate below it.


2013 ◽  
Vol 745-746 ◽  
pp. 706-714 ◽  
Author(s):  
Sheng Guo Ma ◽  
Zhao Di Chen ◽  
Yong Zhang

The microstructure and Vickers hardness of the AlxCrCuFeNi2(x=0.5, 1.0, and 2.0 in molar ratio) high-entropy alloys with as-cast and heat-treated states were investigated. X-ray diffraction (XRD) patterns suggested that for the Al0.5 alloy annealed at 900,an incomplete phase transformation from FCC to BCC occurred, while for the Al2.0 alloy as heated at 500 and 700, a converse phase transformation from BCC to FCC was obtained. Compared with the as-cast dendrites, after heat treatment, the microstructure of the alloys was obviously coarsened or spheroidized or homogenized, whereas the resultant hardness has almost not decreased even at high heating temperatures, which indicated the probability of ordering for this alloy system and thus effectively compensating the stress and structural relaxations. The Al2.0 alloy reached the maximum hardness value of 610 HV by annealing at 1100, which might be ascribed to the worm-like nanoprecipitations and the enhanced fraction of B2-ordered precipitations. By cold rolling, the Al0.5 alloy is able to reach the yield strength of 1055 MPa and the fracture strength of 1179 MPa, which was a significant improvement in comparison with the as-cast alloy.


2019 ◽  
Vol 969 ◽  
pp. 466-471
Author(s):  
Vinay Kumar Soni ◽  
Shubhashis Sanyal ◽  
Sudip Kumar Sinha

High entropy alloys (HEA’s) have found a very special place in aerospace industries due to their property of forming solid solution. In past literatures on high entropy alloys, it is established that parameters like atomic size difference (), topological parameter (Ω) and electro-negativity difference (∆) plays a vital role in deciding whether solid solution will be formed or not. Therefore, the present study deals with the selection of optimal high entropy composition based on the three parameters δ, Ω and with the help of TOPSIS (Technique for Order of Preference by Similarity to Ideal Solution). Ranking is done for 38 HEA different compositions such that the first rank represents the HEA which is most likely to form solid solution. The study reveals that TOPSIS method can be successfully implemented to predict the formation of solid solution in HEA’s.


2015 ◽  
Vol 1760 ◽  
Author(s):  
Daisuke Edatsugi ◽  
Yasuyuki Kaneno ◽  
Hiroshi Numakura ◽  
Takayuki Takasugi

ABSTRACTThe effect of W addition on microstructure and mechanical properties of Ni3Al (L12) and Ni3V (D022) two-phase intermetallic alloys has been investigated. W was added to the base alloy composition, Ni75Al10V12Nb3 (at. %) in place of either Ni, Al or V. The W-added alloy ingots were heat-treated in vacuum at 1575 K for 5 h. The majority of W-added alloys showed a dual two-phase microstructures while the alloy in which 3 at. % W substituted for Ni exhibited the dual two-phase microstructure containing W solid solution dispersions. Vickers hardness was significantly enhanced by W addition, which is primarily due to solid-solution strengthening.


Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1868
Author(s):  
Nikos Vellios ◽  
Paul Keating ◽  
Panos Tsakiropoulos

The microstructure, isothermal oxidation, and hardness of the Nb-23Ti-5Si-5Al-5Hf-5V-2Cr-2Sn alloy and the hardness and Young’s moduli of elasticity of its Nbss and Nb5Si3 were studied. The alloy was selected using the niobium intermetallic composite elaboration (NICE) alloy design methodology. There was macrosegregation of Ti and Si in the cast alloy. The Nbss, aNb5Si3, gNb5Si3, and HfO2 phases were present in the as-cast or heat-treated alloy plus TiN in the near-the-surface areas of the latter. The vol.% of Nbss was about 80%. There were Ti- and Ti-and-Hf-rich areas in the solid solution and the 5-3 silicide, respectively, and there was a lamellar microstructure of these two phases. The V partitioned to the Nbss, where the solubilities of Al, Cr, Hf, and V increased with increasing Ti concentration. At 700, 800, and 900 °C, the alloy did not suffer from catastrophic pest oxidation; it followed parabolic oxidation kinetics in the former two temperatures and linear oxidation kinetics in the latter, where its mass change was the lowest compared with other Sn-containing alloys. An Sn-rich layer formed in the interface between the scale and the substrate, which consisted of the Nb3Sn and Nb6Sn5 compounds at 900 °C. The latter compound was not contaminated with oxygen. Both the Nbss and Nb5Si3 were contaminated with oxygen, with the former contaminated more severely than the latter. The bulk of the alloy was also contaminated with oxygen. The alloying of the Nbss with Sn increased its elastic modulus compared with Sn-free solid solutions. The hardness of the alloy, its Nbss, and its specific room temperature strength compared favourably with many refractory metal-complex-concentrated alloys (RCCAs). The agreement of the predictions of NICE with the experimental results was satisfactory.


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