scholarly journals The Influence of Clamping Pressure on Joint Formation and Mechanical Performance of Ti6Al4V/CF-PEEK Friction-Riveted Joints

Materials ◽  
2019 ◽  
Vol 12 (5) ◽  
pp. 745 ◽  
Author(s):  
Natascha Z. Borba ◽  
Jorge F. dos Santos ◽  
Sergio T. Amancio-Filho
Keyword(s):  
Mechanical Strength ◽  
Friction Force ◽  
Mechanical Performance ◽  
Image Correlation ◽  
Squeezing Flow ◽  
Joint Formation ◽  
Pull Out ◽  
Lap Shear ◽  
Riveted Joints ◽  
Clamping Pressure

This work aims at investigating the influence of pre-set clamping pressure on the joint formation and mechanical strength of overlapping direct-friction-riveted joints. A pneumatic fixture device was developed for this work, with clamping pressure varying from 0.2 MPa to 0.6 MPa. A case study on overlapping joints using Ti6Al4V rivets and woven carbon fiber-reinforced polyether-ether-ketone (CF-PEEK) parts were produced. Digital image correlation and microscopy revealed the expected compressive behavior of the clamping system and the continuous pressure release upon the joining process owing to the rivet plastic deformation and the polymer squeezing flow. Two preferential paths of material flow were identified through the alternate replacement of the upper and lower composite parts by a poly-methyl-methacrylate (PMMA) plate—the composite upward and squeezing flow between the parts which induced their separation. The ultimate lap shear forces up to 6580 ± 383 N were achieved for the direct-friction-riveted CF-PEEK overlap joints. The formation of a gap to accommodate squeezed polymer between the composite parts during the process had no influence on the joint mechanical performance. The increase in the clamping pressure for joints produced with a low friction force did not affect the joint-anchoring efficiency and consequently the joint strength. On the other hand, the combined effect of a high-friction force and clamping pressure induced the inverted bell shape of the plastically deformed rivet tip, a lower anchoring efficiency, and the delamination of the composite, all of which decrease the mechanical strength by 31%. Therefore, the higher the friction force and clamping pressure, the more defects would be generated in the composite parts and the more changes in the shape of the plastically deformed rivet tip, leading to a lower level of quasi-static mechanical performance. All the joints failed by initial bearing of the composite and final rivet pull-out. The findings of this work can contribute to further improvement of the clamping design for industrial application.

scholarly journals Process-Related Changes in Polyetherimide Joined by Friction-Based Injection Clinching Joining (F-ICJ)

Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1027
Author(s):  
André B. Abibe ◽  
Marilia Sônego ◽  
Leonardo B. Canto ◽  
Jorge F. dos Santos ◽  
Sergio T. Amancio-Filho
Keyword(s):  
Mechanical Strength ◽  
Physical Aging ◽  
Mechanical Performance ◽  
Base Material ◽  
Chain Scission ◽  
Size Exclusion ◽  
Lap Shear ◽  
Local Strength ◽  
Exclusion Chromatography ◽  
Static Mechanical

This work presents a comprehensive study on the effects of the Friction-based Injection Clinching Joining (F-ICJ) process on the microstructure and local properties of the stake head. The manuscript evaluates the consequences on the quasi-static mechanical performance of hybrid joints of amorphous polyetherimide (PEI) with aluminium AA6082. Through an overlay of microhardness map on a cross-polarized transmitted-light optical microscopy (CP-TLOM) image, two lower-strength microstructural zones in the PEI stake head were observed: a plastically-deformed zone (PDZ) and a thermo-mechanically-affected zone (PTMAZ). When compared to the base material, PDZ and PTMAZ have a reduction of 12%–16% and 8%–12%, respectively, in local mechanical properties. The reduced local strength was associated with distinct volumes of loosely packed PEI chains with unsteady chain conformation and thus larger free volume in the affected regions. The mechanical strength reduction is reversible through physical aging by thermal annealing the joints, which additionally shows that process-induced thermomechanical degradation of PEI by chain scission, as evidenced by size exclusion chromatography (SEC) analysis, does not appear to affect local mechanical strength. An evaluation of typical loading regimes of staked joints in lap shear (average ultimate force of 1419 ± 43 N) and cross tensile (average ultimate force of 430 ± 44 N) testing indicates that the process-induced changes of PEI do not compromise the global mechanical performance of such a structure. These findings provide a better understanding of the relationships between processing, microstructure, and properties for further F-ICJ process optimization.

Influence of Filler Amount and Content on the Mechanical Performance of Joints Bonded with Metal Powder Filled Adhesive

2013 ◽  
Vol 773-774 ◽  
pp. 226-233
Author(s):  
Nergizhan Kavak ◽  
Erhan Altan
Keyword(s):  
Surface Roughness ◽  
Mechanical Strength ◽  
Shear Test ◽  
Mechanical Performance ◽  
Bonded Joints ◽  
Aluminium Powder ◽  
Lap Shear ◽  
Lap Shear Test ◽  
Adhesive Bonded Joints ◽  
Single Lap Shear Test

The objective of this study is to investigate the surface roughness that effect the capability of adhesive with adding aluminium powder and 63/37 Sn-Pb soft solder powder to the epoxy to increase the mechanical strength of joints. The adhesive strength of the joints was determined by utilizing the single-lap shear test. As seen from the experiments, the surface roughness has an important effect on the strength of adhesive bonded joints. Experimental results show that joints prepared by adhesive which was modified, adding in the amount of 5 wt% 63/37 Sn-Pb powder have more mechanical strength than joints compared to one which is prepared by adding aluminium powder with different ratios as 5, 25,50 wt%.

scholarly journals Microstructure and Mechanical Performance of Resistance Spot Welded Martensitic Advanced High Strength Steel

Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 1021
Author(s):  
Yunzhao Li ◽  
Huaping Tang ◽  
Ruilin Lai
Keyword(s):  
Mechanical Properties ◽  
Failure Modes ◽  
Mechanical Performance ◽  
Strong Dependence ◽  
High Strength ◽  
Weld Nugget ◽  
Resistance Spot ◽  
Pull Out ◽  
Cross Tension ◽  
Spot Welded

Resistance spot welded 1.2 mm (t)-thick 1400 MPa martensitic steel (MS1400) samples are fabricated and their microstructure, mechanical properties are investigated thoroughly. The mechanical performance and failure modes exhibit a strong dependence on weld-nugget size. The pull-out failure mode for MS1400 steel resistance spot welds does not follow the conventional weld-nugget size recommendation criteria of 4t0.5. Significant softening was observed due to dual phase microstructure of ferrite and martensite in the inter-critical heat affected zone (HAZ) and tempered martensite (TM) structure in sub-critical HAZ. However, the upper-critical HAZ exhibits obvious higher hardness than the nugget zone (NZ). In addition, the mechanical properties show that the cross-tension strength (CTS) is about one quarter of the tension-shear strength (TSS) of MS1400 weld joints, whilst the absorbed energy of cross-tension and tension-shear are almost identical.

scholarly journals Impact of Prolonged Exposure of Eleven Years to Hot Seawater on the Degradation of a Thermoset Composite

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2154
Author(s):  
Amir Hussain Idrisi ◽  
Abdel-Hamid I. Mourad ◽  
Muhammad M. Sherif
Keyword(s):  
Exposure Time ◽  
Prolonged Exposure ◽  
Mechanical Performance ◽  
Matrix Cracking ◽  
Pull Out ◽  
Strength Based ◽  
Different Temperatures ◽  
River Line ◽  
Composite Samples

This paper presents a long-term experimental investigation of E-glass/epoxy composites’ durability exposed to seawater at different temperatures. The thermoset composite samples were exposed to 23 °C, 45 °C and 65 °C seawater for a prolonged exposure time of 11 years. The mechanical performance as a function of exposure time was evaluated and a strength-based technique was used to assess the durability of the composites. The experimental results revealed that the tensile strength of E-glass/epoxy composite was reduced by 8.2%, 29.7%, and 54.4% after immersion in seawater for 11 years at 23 °C, 45 °C, and 65 °C, respectively. The prolonged immersion in seawater resulted in the plasticization and swelling in the composite. This accelerated the rate of debonding between the fibers and matrix. The failure analysis was conducted to investigate the failure mode of the samples. SEM micrographs illustrated a correlation between the fiber/matrix debonding, potholing, fiber pull-out, river line marks and matrix cracking with deterioration in the tensile characteristics of the thermoset composite.

Predictions of the Mechanical Performance of Leaf Fiber Thermoplastic Composites by FEA

2021 ◽  
Author(s):  
Faris M. AL-Oqla
Keyword(s):  
Composite Materials ◽  
Cantilever Beam ◽  
Mechanical Performance ◽  
Natural Fiber ◽  
Fiber Composite ◽  
Fiber Composites ◽  
Fiber Types ◽  
Natural Fiber Composites ◽  
Pull Out ◽  
Structural Applications

The available potential plant waste could be worthy material to strengthen polymers to make sustainable products and structural components. Therefore, modeling the natural fiber polymeric-based composites is currently required to reveal the mechanical performance of such polymeric green composites for various green products. This work numerically investigates the effect of various fiber types, fiber loading, and reinforcement conditions with different polymer matrices towards predicting the mechanical performance of such natural fiber composites. Cantilever beam and compression schemes were considered as two different mechanical loading conditions for structural applications of such composite materials. Finite element analysis was conducted to modeling the natural fiber composite materials. The interaction between the fibers and the matrices was considered as an interfacial friction force and was determined from experimental work by the pull out technique for each polymer and fiber type. Both polypropylene and polyethylene were considered as composite matrices. Olive and lemon leaf fibers were considered as reinforcements. Results have revealed that the deflection resistance of the natural fiber composites in cantilever beam was enhanced for several reinforcement conditions. The fiber reinforcement was capable of enhancing the mechanical performance of the polymers and was the best in case of 20 wt.% polypropylene/lemon composites due to better stress transfer within the composite. However, the 40 wt.% case was the worst in enhancing the mechanical performance in both cantilever beam and compression cases. The 30 wt.% of polyethylene/olive fiber was the best in reducing the deflection of the cantilever beam case. The prediction of mechanical performance of natural fiber composites via proper numerical analysis would enhance the process of selecting the appropriate polymer and fiber types. It can contribute finding the proper reinforcement conditions to enhance the mechanical performance of the natural fiber composites to expand their reliable implementations in more industrial applications.

Structure Optimization on FEM Biomechanical Model of Bioabsorable Pure Magnesium Skin Staple

2014 ◽  
Vol 1049-1050 ◽  
pp. 511-514
Author(s):  
Yong Hua Lao ◽  
Yue Shan Huang ◽  
Wei Rong Li ◽  
Ying Jun Wang
Keyword(s):  
Stainless Steel ◽  
Mechanical Strength ◽  
316L Stainless Steel ◽  
Mechanical Performance ◽  
Structure Optimization ◽  
Biomechanical Model ◽  
Pure Magnesium ◽  
Structural Deformation ◽  
Medical Implants ◽  
Surgical Suture

Skin Stapler is an alternative instrument, which makes surgy easily and quickly and owns fine-looking effect without scars after the wound healed, to traditional surgical suture for the wound skin sewing. Magnesium recently is considered to develop medical implants because of its beneficial biocompatibility and bioabsorability. Due its less mechanical strength than traditional 316L stainless steel used in common staple, this paper try to optimize the structure of pure magnesium skin staple by FEM models and simulation as so to assure its biomechanical safty. Using ADINA software, two staples with different pre-bended shoulders and the traditional staple without shoulder are modeling to analyze its stress and plastical strain during structural deformation under load. The results, not only of pure magnesium models but also of 316L stainless steel models, showed that the shoulders optimization on staple structure has important role in its mechanical performance. The research increases the possibility of bioabsorable magnesium material application on medical skin staple.

scholarly journals Experimental Study on the Riveted Joints in Glass Fibre Reinforced Plastics (GFRP)

2017 ◽  
Vol 64 (3) ◽  
pp. 301-313 ◽  
Author(s):  
Radosław Bielawski ◽  
Michał Kowalik ◽  
Karol Suprynowicz ◽  
Witold Rządkowski ◽  
Paweł Pyrzanowski
Keyword(s):  
Finite Element Method ◽  
Experimental Study ◽  
Finite Element ◽  
Measurement Methods ◽  
Image Correlation ◽  
Clamping Force ◽  
Reinforced Plastics ◽  
Riveted Joints ◽  
Glass Fibre Reinforced ◽  
Glass Fibre Reinforced Plastics

Abstract The aim of the paper is to validate the use of measurement methods in the study of GFRP joints. A number of tests were carried out by means of a tensile machine. The studies were concerned with rivet connection of composite materials. One performed two series of tests for two different forces and two fibre orientations. Using Finite Element Method (FEM) and Digital Image Correlation (DIC), strain maps in the test samples were defined. The results obtained with both methods were analysed and compared. The destructive force was analysed and, with the use of a strain gauge, the clamping force in a plane parallel to the annihilated sample was estimated. Destruction processes were evaluated and models of destruction were made for this type of materials taking into account their connections, such as riveting.

scholarly journals Cement-Based Materials Containing Graphene Oxide and Polyvinyl Alcohol Fiber: Mechanical Properties, Durability, and Microstructure

Nanomaterials ◽  
2018 ◽  
Vol 8 (9) ◽  
pp. 638 ◽  
Author(s):  
Wenguang Jiang ◽  
Xiangguo Li ◽  
Yang Lv ◽  
Mingkai Zhou ◽  
Zhuolin Liu ◽  
...  
Keyword(s):  
Graphene Oxide ◽  
Flexural Strength ◽  
Polyvinyl Alcohol ◽  
Mechanical Strength ◽  
Mechanical Performance ◽  
Control Sample ◽  
Corrosion Condition ◽  
Cement Based Materials ◽  
Strength And Durability ◽  
Pva Fiber

The influence of graphene oxide (GO) and polyvinyl alcohol (PVA) fiber on the mechanical performance, durability, and microstructure of cement-based materials was investigated in this study. The results revealed that compared with a control sample, the mechanical strength and durability of cement-based materials were significantly improved by adding PVA fiber and GO. The compressive and flexural strength at 28 d were increased by 30.2% and 39.3%, respectively. The chloride migration coefficient at 28 d was reduced from 7.3 × 10−12 m2/s to 4.3 × 10−12 m2/s. Under a sulfate corrosion condition for 135 d, the compressive and flexural strength still showed a 13.9% and 12.3% gain, respectively. Furthermore, from the Mercury Intrusion Porosimetry (MIP) test, with the incorporation of GO, the cumulative porosity decreased from more than 0.13 cm3/g to about 0.03 cm3/g, and the proportion of large capillary pores reduced from around 80% to 30% and that of medium capillary pores increased from approximately 20% to 50%. Scanning electron microscope (SEM) images showed a significant amount of hydration products adhering to the surface of PVA fiber in the GO and PVA fiber modified sample. The addition of GO coupling with PVA fiber in cement-based materials could promote hydration of cement, refine the microstructure, and significantly improve mechanical strength and durability.

scholarly journals Microstructure and mechanical properties of an ultrasonic spot welded aluminum alloy: the effect of welding energy

2021 ◽  
Author(s):  
He Peng ◽  
Daolun Chen ◽  
Xianquan Jiang
Keyword(s):  
Shear Strength ◽  
Aluminum Alloy ◽  
Cyclic Loading ◽  
Crack Growth ◽  
Failure Mode ◽  
Spot Welding ◽  
Energy Levels ◽  
Lap Shear Strength ◽  
Pull Out ◽  
Lap Shear

The aim of this study is to evaluate the microstructures, tensile lap shear strength, and fatigue resistance of 6022-T43 aluminum alloy joints welded via a solid-state welding technique–ultrasonic spot welding (USW)–at different energy levels. An ultra-fine necklace-like equiaxed grain structure is observed along the weld line due to the occurrence of dynamic crystallization, with smaller grain sizes at lower levels of welding energy. The tensile lap shear strength, failure energy, and critical stress intensity of the welded joints first increase, reach their maximum values, and then decrease with increasing welding energy. The tensile lap shear failure mode changes from interfacial fracture at lower energy levels, to nugget pull-out at intermediate optimal energy levels, and to transverse through-thickness (TTT) crack growth at higher energy levels. The fatigue life is longer for the joints welded at an energy of 1400 J than 2000 J at higher cyclic loading levels. The fatigue failure mode changes from nugget pull-out to TTT crack growth with decreasing cyclic loading for the joints welded at 1400 J, while TTT crack growth mode remains at all cyclic loading levels for the joints welded at 2000 J. Fatigue crack basically initiates from the nugget edge, and propagates with “river-flow” patterns and characteristic fatigue striations. Keywords: aluminum alloy; ultrasonic spot welding; EBSD; microstructure; tensile strength; fatigue

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