scholarly journals Influence of α-Calcium Sulfate Hemihydrate on Setting, Compressive Strength, and Shrinkage Strain of Cement Mortar

Materials ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 163 ◽  
Author(s):  
Bokyeong Lee ◽  
Gyuyong Kim ◽  
Jeongsoo Nam ◽  
Kyehyouk Lee ◽  
Gyeongtae Kim ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Calcium Sulfate ◽  
Cement Mortar ◽  
Setting Time ◽  
Shrinkage Strain ◽  
Replacement Ratio ◽  
Initial Setting Time ◽  
Initial Setting ◽  
Furnace Slag ◽  
Calcium Sulfate Hemihydrate

This study focused on the quick initial setting time and the expansion strain that occurs during the early aging of α-calcium sulfate hemihydrate (αHH) and examined the setting, compressive strength, and shrinkage strain of αHH-replaced cement mortar. The results show that the initial setting time significantly decreased with an increase in the αHH replacement ratio. Drastic occurrence of ettringite was observed early in the aging of cement mortar when αHH was substituted into the cement; however, the ettringite was not converted to monosulfate with increasing age and thus was not favorable for the development of the compressive strength. When αHH was substituted into cement, using Portland blast-furnace slag cement (PSC) was more advantageous than using ordinary Portland cement (OPC) for the development of the compressive strength. Meanwhile, the expansion of early age αHH can decrease the shrinkage strain of cement mortar. The generation of ettringite is more effective when αHH is substituted into PSC than into OPC and is thus more effective in suppressing the shrinkage strain.

scholarly journals Aplikasi Response Surface Methodology pada Optimasi Penambahan Blast Furnace Slag Terhadap Waktu Pengikatan dan Kuat Tekan Semen

2020 ◽  
Vol 4 (1) ◽  
pp. 61
Author(s):  
Hardjono Hardjono ◽  
Cucuk Evi Lusiani ◽  
Agung Ari Wibowo ◽  
Mochammad Agung Indra Iswara
Keyword(s):  
Compressive Strength ◽  
Response Surface Methodology ◽  
Blast Furnace ◽  
Response Surface ◽  
Blast Furnace Slag ◽  
Setting Time ◽  
Initial Setting Time ◽  
Initial Setting ◽  
Central Composite ◽  
Furnace Slag

Produksi semen setengah jadi (clinker) membutuhkan energi yang tinggi sehingga menggunakan batu bara dalam jumlah besar. Hal ini menyebabkan biaya produksi dari pabrik semen juga tinggi. Kebutuhan energi yang besar untuk menghasilkan clinker tersebut dapat dikurangi dengan menambahan blast furnace slag sebagai campuran pembuatan semen. Campuran clinker dapat menghasilkan produk semen yang memiliki waktu pengikatan dan kuat tekan sesuai SNI. Pengaruh penambahan blast furnace slag sebagai campuran clinker terhadap waktu pengikatan dan kuat tekan semen dapat dioptimalkan dengan response surface methodology (RSM) menggunakan Central Composite Design (CCD). Optimasi dengan menggunakan RSM bertujuan untuk mengetahui kondisi optimum pada penambahan blast furnace slag dan clinker terhadap variabel respon berupa waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Hasil uji ANOVA dan analisis response surface menunjukkan bahwa penambahan blast furnace slag sebagai campuran dalam pembuatan semen memberikan pengaruh yang signifikan terhadap waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Penambahan 5% blast furnace slag dengan 92,5% clinker pada campuran clinker dan gypsum merupakan kondisi optimum yang memberikan pengaruh signifikan terhadap variabel respon.The production of clinker consumes high energy and causes high production cost of cement industry. It can be reduced by adding blast furnace slag as a mixture in cement production. The blast furnace slag - clinker mixture can produce cement with setting time and compressive strength according to SNI. The effect of the addition of blast furnace slag as a clinker mixture to the setting time and compressive strength of cement can be optimized by response surface methodology (RSM) using Central Composite Design (CCD). Optimization by using RSM aims to determine the optimum condition of the blast furnace slag – clinker mixture to the initial setting time, final setting time, and compressive strength. ANOVA test results and response surface analysis show that the addition of blast furnace slag into the cement mixture has a significant influence on the initial setting time, final setting time, and compressive strength. The addition of  5% blast furnace slag with  92.5% clinker in the mixture of clinker and gypsum is the optimum condition which gives a significant effect on the response variable.

scholarly journals Preparation and Performance of a New-Type Alkali-Free Liquid Accelerator for Shotcrete

2017 ◽  
Vol 2017 ◽  
pp. 1-9
Author(s):  
Yanping Sheng ◽  
Bin Xue ◽  
Haibin Li ◽  
Yunyan Qiao ◽  
Huaxin Chen ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Cement Paste ◽  
Cement Mortar ◽  
Retention Rate ◽  
Setting Time ◽  
Test Results ◽  
Initial Setting Time ◽  
Initial Setting ◽  
New Type ◽  
And Performance

A new type of alkali-free liquid accelerator for shotcrete was prepared. Specifically, the setting time and strength and shrinkage performance of two kinds of Portland cement with the accelerator were fully investigated. Moreover, the accelerating mechanism of alkali-free liquid accelerator and the hydration process of the shotcrete with accelerator were explored. Results show that alkali-free liquid accelerator significantly shortened the setting time of cement paste, where the initial setting time of cement paste with 8 wt% of the accelerator was about 3 min and the final setting time was about 7 min. Compressive strength at 1 day of cement mortar with the accelerator could reach 23.4 MPa, which increased by 36.2% compared to the strength of cement mortar without the accelerator, and the retention rate of 28-day compressive strength reached 110%. In addition, the accelerator still shows a good accelerating effect under low temperature conditions. However, the shrinkage rate of the concrete increased with the amount of the accelerator. 5~8% content of accelerator is recommended for shotcrete in practice. XRD and SEM test results showed that the alkali-free liquid accelerator promoted the formation of ettringite crystals due to the increase of Al3+ and SO42- concentration.

scholarly journals Compressive Strength of Concrete with Nano Cement

2021 ◽  
Author(s):  
Jemimah Carmichael Milton ◽  
Prince Arulraj Gnanaraj
Keyword(s):  
Compressive Strength ◽  
Specific Surface ◽  
Surface Area ◽  
Specific Surface Area ◽  
Cement Paste ◽  
Cement Mortar ◽  
Setting Time ◽  
Replacement Level ◽  
Initial Setting Time ◽  
Initial Setting

Nano technology plays a very vital role in all the areas of research. The incorporation of nano materials in concrete offers many advantages and improves the workability, the strength and durability properties of concrete. In this study an attempt has been made to carry out an experimental investigation on concrete in which cement was replaced with nano sized cement. Ordinary Portland cement of 53 grade was ground in a ball grinding mill to produce nano cement. The characterization of nano cement was studied using Scanning Electron Microscope (SEM), Brunauer Emmett–Teller (BET), Energy Dispersive X ray microanalysis (EDAX) and Fourier Transform Infrared Spectroscopy (FTIR). From the characterization studies, it was confirmed that particles were converted to nano size, the specific surface area increased and the chemical composition remained almost the same. The properties of cement paste with and without nano cement were found. For the experimental study, cement was replaced with 10%, 20%, 30%, 40% and 50% of nano cement. Cement mortar of ratio 1:3 and concrete of grades M20, M30, M40 and M50 were used. Compressive strength of cement mortar and concrete with different percentages of nano cement was found. The cement mortar was also subjected to micro structural study. It was found that the strength increased even up to the replacement level of 50%. Further increase in the replacement is not possible since the addition of nano cement reduces the initial and final setting time of cement paste. At 50% replacement level, the initial setting time got reduced to 30 minutes which the least permitted value as per IS 12269: 2013. The increase in strength was due to the fact that nano cement acts not only as a filler material but also the reactivity increased due to the higher specific surface area. The SEM image shows the formation of additional C-S-H gel. The percentage increase in compressive strength was found to increase up to 32%. The workability of concrete with nano cement was found to be significantly more than that of the normal cement concrete.

Setting Time Comparison of Four Antimicrobial Laden Calcium Sulfate Plasters

2013 ◽  
Vol 3 (1) ◽  
pp. 36-40 ◽  
Author(s):  
Serkan Inceoglu ◽  
Jared Kroger ◽  
Pierre Beaufond ◽  
Victoria Maskiewicz ◽  
Wayne Cheng ◽  
...  
Keyword(s):  
Amphotericin B ◽  
Calcium Sulfate ◽  
Setting Time ◽  
Control Group ◽  
Initial Setting Time ◽  
General Guideline ◽  
Setting Times ◽  
Initial Setting ◽  
Post Hoc ◽  
Calcium Sulfate Hemihydrate

ABSTRACT Background The surgeon may implant calcium sulfate pellets (aka gypsum) as a resorbable antimicrobial vehicle at the surgical site in severe cases of osteomyelitis. Gypsum setting times with or without antibiotic additives are found scattered throughout the literature, but often factors known to alter setting time are either not disclosed or not held constant between experiments. To our knowledge, no prior study compares the setting time of calcium sulfate plaster mixed with the four commonly used antibiotics under constant conditions as presented here. Purpose To compare the setting times of calcium sulfate hemihydrate mixtures containing vancomycin, cefazolin, tobramycin, or amphotericin B. Materials and methods Groups consisted of samples comprised of 6.3 gm calcium sulfate hemihydrate (CSH) mixed with approximately 1/4th a vial of lyophilized antimicrobial (vancomycin, cefazolin, tobramycin or amphotericin B) with CSH powder to normal saline ratio of 1.7 gm/ml and mixed for 30 seconds at controlled speed and humidity. Each sample initial setting time (Ti) and final setting time (Tf) were established by Gillmore needles method according to ASTM standard C266- 08 apparatus specifications. Results Kruskal-Wallis one-way analysis of variance by ranks revealed that antibiotic type affected the initial and final setting times of gypsum (p < 0.05). Post hoc analysis using Dunn's multiple comparisons indicated that there was no difference between control Ti (7.2 ± 1.1 min) and that of vancomycin or cefazolin group (9.8 ± 1.7 or 14.2 ± 1.3 min, respectively, p > 0.05), but the Ti of the tobramycin and amphotericin B groups (31.8 ± 5.7 and 140.4 ± 18.0 min) differed from the control Ti (p < 0.05). Likewise, there was no difference of control Tf (p > 0.05, 12.2 ± 1.1 min) when compared to vancomycin or cefazolin groups (22.2 ± 6.9 or 25.7 ± 4.1 min), but that the Tf of tobramycin and amphotericin B groups (76.3 ± 5.9 and 200.0 ± 21.1 min) each differed from the control group (p < 0.05). Conclusion This experiment is aimed to help surgeons plan when they should begin preparing their calcium sulfate antibiotic beads during surgery. As a general guideline, allow 15 minutes to set when adding a 1 gm vial of vancomycin or cefazolin, 30 minutes for adding a 1.2 gm vial tobramycin, and 2.5 hours for adding a 50 mg vial of amphotericin B. Kroger J, Beaufond P, Inceoglu S, Maskiewicz V, Cheng W, Brier-Jones JE. Setting Time Comparison of Four Antimicrobial Laden Calcium Sulfate Plasters. The Duke Orthop J 2013;3(1):36-40.

scholarly journals Effect of Calcium Nitrate on the Properties of Portland–Limestone Cement-Based Concrete Cured at Low Temperature

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1611
Author(s):  
Gintautas Skripkiūnas ◽  
Asta Kičaitė ◽  
Harald Justnes ◽  
Ina Pundienė
Keyword(s):  
Compressive Strength ◽  
Cement Paste ◽  
Setting Time ◽  
Calcium Nitrate ◽  
Curing Temperature ◽  
Hardened Concrete ◽  
Cement Pastes ◽  
Initial Setting Time ◽  
Initial Setting ◽  
Early Strength

The effect of calcium nitrate (CN) dosages from 0 to 3% (of cement mass) on the properties of fresh cement paste rheology and hardening processes and on the strength of hardened concrete with two types of limestone-blended composite cements (CEM II A-LL 42.5 R and 42.5 N) at different initial (two-day) curing temperatures (−10 °C to +20 °C) is presented. The rheology results showed that a CN dosage up to 1.5% works as a plasticizing admixture, while higher amounts demonstrate the effect of increasing viscosity. At higher CN content, the viscosity growth in normal early strength (N type) cement pastes is much slower than in high early strength (R type) cement pastes. For both cement-type pastes, shortening the initial and final setting times is more effective when using 3% at +5 °C and 0 °C. At these temperatures, the use of 3% CN reduces the initial setting time for high early strength paste by 7.4 and 5.4 times and for normal early strength cement paste by 3.5 and 3.4 times when compared to a CN-free cement paste. The most efficient use of CN is achieved at −5 °C for compressive strength enlargement; a 1% CN dosage ensures the compressive strength of samples at a −5 °C initial curing temperature, with high early strength cement exceeding 3.5 MPa but being less than the required 3.5 MPa in samples with normal early strength cement.

scholarly journals Properties of non-standard fly ash – slag cements containing calcareous fly ash

2013 ◽  
Vol 12 (3) ◽  
pp. 215-222
Author(s):  
Katarzyna Synowiec
Keyword(s):  
Fly Ash ◽  
Blast Furnace Slag ◽  
Strength Class ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Initial Setting Time ◽  
Granulated Blast Furnace Slag ◽  
Unfavorable Effect ◽  
Initial Setting ◽  
Furnace Slag

The paper presents the tests results of the properties of non - standard fly ash - slag cements composition. Both natural (unprocessed) and activated by grinding calcareous fly ash was used. It was found that the calcareous fly ash next to the granulated blast furnace slag may be a component of low - clinker cements (ca. 40%). Those cements are characterized by low heat of hydration and overdue of initial setting time in comparison with Ordinary Portland Cement, moreover they have an unfavorable effect on consistency and its upkeep in time. Production of fly ash - slag cements is possible for strength class 32,5 N when the component of cement is raw fly ash, and for strength classes 32,5 N, 32,5 R and 42,5 N when ground fly ash was used. Fly ash activated by grinding was characterized by higher activity.

scholarly journals Analysis of the Influence of Crystalline Admixtures at Early Age Performance of Cement-Based Mortar by Electrical Resistance Monitoring

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5705
Author(s):  
Rubén Beltrán Cobos ◽  
Fabiano Tavares Pinto ◽  
Mercedes Sánchez Moreno
Keyword(s):  
Compressive Strength ◽  
Thermogravimetric Analysis ◽  
Remote Monitoring ◽  
Electrical Resistance ◽  
Setting Time ◽  
Early Age ◽  
Resistance Monitoring ◽  
Initial Setting Time ◽  
Characterization Techniques ◽  
Initial Setting

Crystalline admixtures are employed for waterproofing concrete. This type of admixtures can affect the early age performance of cement-based mixes. The electrical resistance properties of cement have been related to the initial setting time and to the hydration development. This paper proposes a system for remote monitoring of the initial setting time and the first days of the hardening of cement-based mortars to evaluate the effect of the incorporation of crystalline admixtures. The electrical resistance results have been confirmed by other characterization techniques such as thermogravimetric analysis and compressive strength measurements. From the electrical resistance monitoring it has been observed that the incorporation of crystalline admixtures causes a delay in the initial setting time and hydration processes. The measurements also allow to evaluate the influence of the amount of admixture used; thus, being very useful as a tool to define the optimum admixture dosage to be used.

Preliminary Study on Reaction of Fresh Concrete with Carbon Dioxide

2018 ◽  
Vol 382 ◽  
pp. 230-234
Author(s):  
Ming Ju Lee ◽  
Ming Gin Lee ◽  
Yung Chih Wang ◽  
Yu Min Su ◽  
Jia Lun Deng
Keyword(s):  
Carbon Dioxide ◽  
Compressive Strength ◽  
Fresh Concrete ◽  
Setting Time ◽  
Cement Matrix ◽  
Cement Ratio ◽  
Water Cement Ratio ◽  
Initial Setting Time ◽  
Initial Setting ◽  
Short Time

In order to let fresh concrete react with carbon dioxide sufficiently, the carbon dioxide was added to mixing concrete. The study used three water cement ratio (0.55, 0.65, 0.75), three CO2 pressures (0.2, 0.4, 0.6 MPa), and two CO2 concentration (50% and 100%) to make concrete samples, and observed the effect of carbon dioxide adsorption in the above parameters. Finally, the compressive strength and carbonation degree of concretes were tested after three curing time (7, 14 and 28 days). The research showed that concrete could be more efficient to absorb carbon dioxide by using this pressure method. The results found that the mixing concrete react with carbon dioxide in a short time, and shorten the initial setting time of concrete. But this method would greatly reduce the workability of concrete after mixing with carbon dioxide and it might be enhanced by water or superplasticizer. The bond of cement matrix might cut down after reacting with carbon dioxide. Based on the above, the compressive strength of concrete which was mixed with carbon dioxide would be impaired. The proposed CO2-mixing method has the capacity to uptake 9.5% carbon dioxide based on water cement ratio and CO2 pressure.

scholarly journals Testing the Supplementary Cementitious Material Based on GGBFS and Zeolite for Prediction of the Activity Index

Proceedings ◽  
2018 ◽  
Vol 2 (20) ◽  
pp. 1287
Author(s):  
Marek Kovac ◽  
Alena Sicakova ◽  
Matej Spak
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Activity Index ◽  
Setting Time ◽  
Cementitious Material ◽  
Supplementary Cementitious Material ◽  
Initial Setting Time ◽  
Granulated Blast Furnace Slag ◽  
Initial Setting ◽  
Furnace Slag

The article deals with cement supplementary materials based on ground granulated blast furnace slag and zeolite. Purpose of the experiment was to observe dependences (if they exist) between selected parameters (modulus of basicity, modulus of hydraulicity and initial setting time) and activity indexes, for easier and quicker way to determine or predict the activity index. Testing showed that moderate dependences between those parameters and activity indexes were observed. Results showed that prediction of activity indexes based on chemical composition is feasible.

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