scholarly journals Tensile and Compressive Behavior in the Experimental Tests for PLA Specimens Produced via Fused Deposition Modelling Technique

2020 ◽  
Vol 4 (3) ◽  
pp. 140 ◽  
Author(s):  
Salvatore Brischetto ◽  
Roberto Torre
Keyword(s):  
Mechanical Properties ◽  
Young Modulus ◽  
Polymeric Materials ◽  
Experimental Tests ◽  
Test Method ◽  
Fused Deposition Modelling ◽  
Compression Tests ◽  
Fused Deposition ◽  
Capability Analysis ◽  
3D Printed

In this paper, polymeric specimens are produced via the Fused Deposition Modelling (FDM) technique. Then, experimental tensile and compression tests are conducted to evaluate the main mechanical properties of elements made of PolyLacticAcid (PLA) material. A standardized characterization test method for FDM 3D printed polymers has not been developed yet. For this reason, the ASTM D695 (usually employed for polymers produced via classical methods) has been here employed for FDM 3D printed polymers after opportune modifications suggested by appropriate experimental checks. A statistical analysis is performed on the geometrical data of the specimens to evaluate the machine process employed for the 3D printing. A capability analysis is also conducted on the mechanical properties (obtained from the experimental tests) in order to calculate acceptable limits useful for possible structural analyses. The Young modulus, the proportional limit and the maximum strength here defined for PLA specimens allow to confirm the different behavior of FDM printed PLA material in tensile and compressive state. These differences and the calculated acceptable limits for the found mechanical properties must be considered when this technology will be employed for the design of small structural objects made of PLA, as in the present study, or ABS (Acrilonitrile Butadiene Stirene). From the statistical and capability analysis, the employed printing process appears as quite stable and replicable. These types of research together with other similar ones that will be conducted in the future will allow to use polymeric materials and the FDM technique to produce small structural elements and also to carry out the appropriate verifications.

Effect of heat treatment on mechanical properties of 3D printed polylactic acid parts

2021 ◽  
Vol 63 (1) ◽  
pp. 73-78
Author(s):  
Pulkin Gupta ◽  
Sudha Kumari ◽  
Abhishek Gupta ◽  
Ankit Kumar Sinha ◽  
Prashant Jindal
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Polylactic Acid ◽  
Recrystallization Temperature ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Dog Bone ◽  
Heat Treated ◽  
Maximum Decrease ◽  
3D Printed

Abstract Fused deposition modelling (FDM) is a layer-by-layer manufacturing process type of 3D-printing (3DP). Significant variation in the mechanical properties of 3D printed specimens is observed because of varied process parameters and interfacial bonding between consecutive layers. This study investigates the influence of heat treatment on the mechanical strength of FDM 3D printed Polylactic acid (PLA) parts with constant 3DP parameters and ambient conditions. To meet the objectives, 7 sets, each containing 5 dog-bone shaped samples, were fabricated from commercially available PLA filament. Each set was subjected to heat treatment at a particular temperature for 1 h and cooled in the furnace itself, while one set was left un-treated. The temperature for heat treatment (Th) varied from 30 °C to 130 °C with increments of 10 °C. The heat-treated samples were characterized under tensile loading of 400 N and mechanical properties like Young’s modulus (E), Strain % ( ε ) and Stiffness (k) were evaluated. On comparing the mechanical properties of heat-treated samples to un-treated samples, significant improvements were observed. Heat treatment also altered the geometries of the samples. Mechanical properties improved by 4.88 % to 10.26 % with the maximum being at Th of 110 °C and below recrystallization temperature (Tr) of 65 °C. Deformations also decreased significantly at higher temperatures above 100 °C, by a maximum of 36.06 %. The dimensions of samples showed a maximum decrease of 1.08 % in Tr range and a maximum decrease of 0.31 % in weight at the same temperature. This study aims to benefit the society by establishing suitable Th to recover the lost strength in PLA based FDM 3D printed parts.

scholarly journals Evaluation of Reliefs’ Properties on Design of Thermoformed Packaging Using Fused Deposition Modelling Moulds.

Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 478
Author(s):  
Lucía Rodríguez-Parada ◽  
Pedro F. Mayuet ◽  
Antonio J. Gámez
Keyword(s):  
Mechanical Properties ◽  
Physical Properties ◽  
Food Industry ◽  
Research Study ◽  
Comparative Data ◽  
Fused Deposition Modelling ◽  
Compression Tests ◽  
Fused Deposition ◽  
Packaging Industry

The increased consumption of food requiring thermoformed packaging implies that the packaging industry demands customized solutions in terms of shapes and sizes to make each packaging unique. In particular, food industry increasingly requires more transparent packaging, with greater clarity and a better presentation of the product they contain. However, in turn, the differentiation of packaging is sought through its geometry and quality, as well as the arrangement of food inside the packaging. In addition, these types of packaging usually include ribs in the walls to improve their physical properties. However, these ribs also affect the final aesthetics of the product. In accordance with this, this research study analyses the mechanical properties of different relief geometries that can affect not only their aesthetics but also their strength. For this purpose, tensile and compression tests were carried out using thermoformed PET sheets. The results provide comparative data on the reliefs studied and show that there are differences in the mechanical properties according to shape, size and disposition in the package.

Mechanical Properties of Diamond Schwarzites: From Atomistic Models to 3D-Printed Structures

MRS Advances ◽  
2020 ◽  
Vol 5 (33-34) ◽  
pp. 1775-1781 ◽  
Author(s):  
Levi C. Felix ◽  
Vladimir Gaál ◽  
Cristiano F. Woellner ◽  
Varlei Rodrigues ◽  
Douglas S. Galvao
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Uniaxial Compression ◽  
Chemical Vapour ◽  
Md Simulations ◽  
Atomic Model ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Structural Applications ◽  
3D Printed

ABSTRACTTriply Periodic Minimal Surfaces (TPMS) possess locally minimized surface area under the constraint of periodic boundary conditions. Different families of surfaces were obtained with different topologies satisfying such conditions. Examples of such families include Primitive (P), Gyroid (G) and Diamond (D) surfaces. From a purely mathematical subject, TPMS have been recently found in materials science as optimal geometries for structural applications. Proposed by Mackay and Terrones in 1991, schwarzites are 3D crystalline porous carbon nanocrystals exhibiting a TPMS-like surface topology. Although their complex topology poses serious limitations on their synthesis with conventional nanoscale fabrication methods, such as Chemical Vapour Deposition (CVD), schwarzites can be fabricated by Additive Manufacturing (AM) techniques, such as 3D Printing. In this work, we used an optimized atomic model of a schwarzite structure from the D family (D8bal) to generate a surface mesh that was subsequently used for 3D-printing through Fused Deposition Modelling (FDM). This D schwarzite was 3D-printed with thermoplastic PolyLactic Acid (PLA) polymer filaments. Mechanical properties under uniaxial compression were investigated for both the atomic model and the 3D-printed one. Fully atomistic Molecular Dynamics (MD) simulations were also carried out to investigate the uniaxial compression behavior of the D8bal atomic model. Mechanical testings were performed on the 3D-printed schwarzite where the deformation mechanisms were found to be similar to those observed in MD simulations. These results are suggestive of a scale-independent mechanical behavior that is dominated by structural topology.

Anisotropy Evaluation of Different Raster Directions, Spatial Orientations, and Fill Percentage of 3D Printed PETG Tensile Test Specimens

2019 ◽  
Vol 821 ◽  
pp. 167-173 ◽  
Author(s):  
Muammel M. Hanon ◽  
Róbert Marczis ◽  
László Zsidai
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Tensile Test ◽  
Fused Deposition Modelling ◽  
Elongation At Break ◽  
Know How ◽  
Fused Deposition ◽  
Test Pieces ◽  
3D Printed ◽  
Fill Percentage

In this paper, the mechanical properties of Polyethylene terephthalate-glycol (PETG) tensile test specimens have been investigated. The test pieces were prepared using fused deposition modelling (FDM) 3D printing technology. Three print settings were examined which are: raster direction angles, print orientations, and infill percentage and patterns in order to evaluate the anisotropy of objects when employing FDM print method. The variations in stress-strain curves, tensile strength values and elongation at break among the tested samples were studied and compared. Illustration for the broken specimens after the tensile test was accomplished to know how the test pieces printed with various parameters were fractured. A comparison with some previous results regarding the elongation at break has been carried out.

Mechanical properties and water absorption of surface modified ABS 3D printed by fused deposition modelling

2018 ◽  
Vol 24 (1) ◽  
pp. 195-203 ◽  
Author(s):  
Marco Leite ◽  
André Varanda ◽  
António Relógio Ribeiro ◽  
Arlindo Silva ◽  
Maria Fátima Vaz
Keyword(s):  
Mechanical Properties ◽  
Absorption Coefficient ◽  
Water Absorption ◽  
Dimensional Stability ◽  
Open Porosity ◽  
Fused Deposition Modelling ◽  
Content Type ◽  
Fused Deposition ◽  
Tension Properties ◽  
3D Printed

Purpose The purpose of this paper is to investigate the effect of a sealing protective treatment on the water absorption and mechanical properties of acrylonitrile butadiene styrene (ABS)-printed parts by fused deposition modelling. Protective products include aqueous acetone solutions with different concentrations, polyurethane wood sealer and aqueous acrylic-based varnish. Design/methodology/approach Open porosity was estimated by the absorption coefficient and the total amount of water retained, obtained from water absorption tests. Mechanical characterization was performed by compressive and tensile tests. Different specimens with different build directions and raster angles were used. Findings The treatments with acetone solutions were not effective in reducing the porosity of ABS parts, as the amount of acetone that reduces effectively the porosity will also affect the sample dimensional stability. The polyurethane treatment was found to reduce the absorption coefficient, but the maximum water content and the open porosity remain almost unchanged in comparison with the ones obtained for untreated specimens. The treatment with an acrylic-based varnish was found to preserve the dimensional stability of the specimens, to reduce the open porosity and to maintain the compression and tension properties of the specimens in different build directions and raster angles. Originality/value Surface modification for water tight applications of ABS 3D printing parts enables new designs where both sealing and the preservation of mechanical properties are important. As per the knowledge of the authors, the water absorption and the mechanical behaviour of ABS 3D printed parts, before and after treatment, were not previously investigated.

scholarly journals Parameters Affecting the Mechanical Properties of Three-Dimensional (3D) Printed Carbon Fiber-Reinforced Polylactide Composites

Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2456
Author(s):  
Demei Lee ◽  
Guan-Yu Wu
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
3D Printing ◽  
Three Dimensional ◽  
Fused Deposition Modelling ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Bed Temperature ◽  
3D Printed ◽  
The Impact

Three-dimensional (3D) printing is a manufacturing technology which creates three-dimensional objects layer-by-layer or drop-by-drop with minimal material waste. Despite the fact that 3D printing is a versatile and adaptable process and has advantages in establishing complex and net-shaped structures over conventional manufacturing methods, the challenge remains in identifying the optimal parameters for the 3D printing process. This study investigated the influence of processing parameters on the mechanical properties of Fused Deposition Modelling (FDM)-printed carbon fiber-filled polylactide (CFR-PLA) composites by employing an orthogonal array model. After printing, the tensile and impact strengths of the printed composites were measured, and the effects of different parameters on these strengths were examined. The experimental results indicate that 3D-printed CFR-PLA showed a rougher surface morphology than virgin PLA. For the variables selected in this analysis, bed temperature was identified as the most influential parameter on the tensile strength of CFR-PLA-printed parts, while bed temperature and print orientation were the key parameters affecting the impact strengths of printed composites. The 45° orientation printed parts also showed superior mechanical strengths than the 90° printed parts.

scholarly journals Effects of In-Process Temperatures and Blending Polymers on Acrylonitrile Butadiene Styrene Blends

Inventions ◽  
2021 ◽  
Vol 6 (4) ◽  
pp. 93
Author(s):  
Muhammad Harris ◽  
Johan Potgieter ◽  
Hammad Mohsin ◽  
Karnika De Silva ◽  
Marie-Joo Le Guen
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Large Scale ◽  
Acrylonitrile Butadiene Styrene ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
High Thermal Resistance ◽  
3D Printed ◽  
First Time ◽  
Butadiene Styrene

Acrylonitrile butadiene styrene (ABS) is a renowned commodity polymer for additive manufacturing, particularly fused deposition modelling (FDM). The recent large-scale applications of 3D-printed ABS require stable mechanical properties than ever needed. However, thermochemical scission of butadiene bonds is one of the contemporary challenges affecting the overall ABS stability. In this regard, literature reports melt-blending of ABS with different polymers with high thermal resistance. However, the comparison for the effects of different polymers on tensile strength of 3D-printed ABS blends was not yet reported. Furthermore, the cumulative studies comprising both blended polymers and in-process thermal variables for FDM were not yet presented as well. This research, for the first time, presents the statistical comparison of tensile properties for the added polymers and in-process thermal variables (printing temperature and build surface temperature). The research presents Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA) to explain the thermochemical reasons behind achieved mechanical properties. Overall, ABS blend with PP shows high tensile strength (≈31 MPa) at different combinations of in-process parameters. Furthermore, some commonalities among both blends are noted, i.e., the tensile strength improves with increase of surface (bed) and printing temperature.

scholarly journals Friction Behavior of 3D-printed Polymeric Materials Used in Sliding Systems

2021 ◽  
Vol 58 (1) ◽  
pp. 176-185
Author(s):  
Georgiana Chisiu ◽  
Nicolae-Alexandru Stoica ◽  
Alina-Maria Stoica
Keyword(s):  
3D Printing ◽  
Polymeric Materials ◽  
Longitudinal Direction ◽  
Poly Lactic Acid ◽  
Fused Deposition Modelling ◽  
Friction Behavior ◽  
Speed Increase ◽  
Fused Deposition ◽  
3D Printed ◽  
Printing Direction

Recently, 3D-printed polymeric materials have been successfully replacing the usual ones especially used in sliding systems like couplings. Among the polymeric materials, Acrylonitrile Butadiene Styrene (ABS) and Poly Lactic Acid (PLA) can be the competitive materials in such application after 3D-printing. In this study, 3D printing was used to produce samples from ABS and PLA via fused deposition modelling (FDM) technology. Then friction behavior of 3D-printed samples was investigated depending on printing orientation of the samples. Ultra High Molecular Polyethylene Weight (UHMWPE), as a well-known industrial polymer, was also used for comparing the friction behavior of 3D-printed ABS and PLA polymers. Friction tests were conducted using a pin-on-plate type tribometer according to ASTM G133 under different applied loads and sliding speeds at room temperature. It was found that printing orientation of all ABS and PLA samples has a considerable effect on their friction behavior. Transverse direction (T.D) of the 3D-printed samples shows higher coefficient of friction (COF) values than the longitudinal direction under all applied loads and sliding speeds. On the other hand, COF values obtained in both 3D-printed samples increase as the load and speed increase regardless of the printing direction. When both 3D-printed materials are compared, PLA samples exhibit lower COF values than ABS samples in both printing directions and under all loads and speeds. However, the UHMWPE sample produced with traditional method shows much lower COF values and stable change in friction behavior under all conditions compared to 3D-printed PLA and ABS samples.

scholarly journals Mechanical properties comparison of PLA, tough PLA and PC 3D printed materials with infill structure – Influence of infill pattern on tensile mechanical properties

2021 ◽  
Vol 1208 (1) ◽  
pp. 012019
Author(s):  
Adi Pandzic ◽  
Damir Hodzic
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Elastic Modulus ◽  
3D Printing ◽  
Material Testing ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
3D Printed ◽  
Printed Materials ◽  
Product Weight

Abstract One of the advantages provided by fused deposition modelling (FDM) 3D printing technology is the manufacturing of product materials with infill structure, which provides advantages such as reduced production time, product weight and even the final price. In this paper, the tensile mechanical properties, tensile strength and elastic modulus, of PLA, Tough PLA and PC FDM 3D printed materials with the infill structure were analysed and compared. Also, the influence of infill pattern on tensile properties was analysed. Material testing were performed according to ISO 527-2 standard. All results are statistically analysed and results showed that infill pattern have influence on tensile mechanical properties for all three materials.

Investigations on 3D printed thermosetting and ceramic-reinforced recycled thermoplastic-based functional prototypes

2019 ◽  
pp. 089270571986462 ◽  
Author(s):  
Rupinder Singh ◽  
Ranvijay Kumar ◽  
Inderpreet Singh
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Surface Hardness ◽  
Acrylonitrile Butadiene Styrene ◽  
Experimental Investigations ◽  
Fused Deposition Modelling ◽  
Ceramic Particles ◽  
Fused Deposition ◽  
Thermoplastic Matrix ◽  
3D Printed

The 3D printing of thermoplastic polymers (both virgin and reinforced with metal/ceramic particles) has been widely explored in recent past with fused deposition modelling (FDM) process. But hitherto very little has been reported on 3D printing of thermoplastics polymers with reinforcement of thermosetting polymers and ceramic particles. This article is an extension of work reported on thermo-mechanical investigations on waste thermosetting polymer bakelite and ceramic (silicon carbide and aluminium oxide) as reinforcement in recycled acrylonitrile butadiene styrene (ABS) thermoplastic matrix for sustainability. The study reports the experimental investigations on mechanical (tensile), morphological, surface hardness and thermal stability analysis of 3D printed functional prototype as tensile specimen (as per ASTM D 638). In the present case study, it has been ascertained that composition/proportion of thermoplastic matrix has a significant role in controlling the mechanical properties, whereas other input process parameters of FDM are insignificant. The results of the study suggest that thermosetting and ceramic-reinforced ABS thermoplastic-based 3D printed parts have mechanical properties at par with unreinforced ABS.

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