scholarly journals Fracture Analysis of Particulate Metal Matrix Composite Using X-ray Tomography and Extended Finite Element Method (XFEM)

2020 ◽  
Vol 4 (2) ◽  
pp. 62
Author(s):  
Rui Yuan ◽  
Sudhanshu S. Singh ◽  
Xiao Liao ◽  
Jay Oswald ◽  
Nikhilesh Chawla

Particle reinforced metal matrix composites (MMCs) offer high strength, low density, and high stiffness, while maintaining reasonable cost. The damage process in these MMCs starts with either the fracture of particles or by the de-cohesion of the particle-matrix interfaces. In this study, the extended finite elements method (XFEM) has been used in conjunction with X-ray synchrotron tomography to study fracture mechanisms in these materials under tensile loading. The initial 3D reconstructed microstructure from X-ray tomography has been used as a basis for the XFEM to simulate the damage in the 20 vol.% SiC particle reinforced 2080 aluminum alloy composite when tensile loading is applied. The effect of mesh sensitivity on the Weibull probability has been studied based on a single sphere and several particles with realistic geometries. Additionally, the effect of shape and volume of particles on the Weibull fracture probability was studied. The evolution of damage with the applied traction has been evaluated using simulation and compared with the experimental results obtained from in situ tensile testing.

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1034
Author(s):  
Massoud Malaki ◽  
Alireza Fadaei Tehrani ◽  
Behzad Niroumand ◽  
Manoj Gupta

Metal matrix composites (MMCs) have been developed in response to the enormous demand for special industrial materials and structures for automotive and aerospace applications, wherein both high-strength and light weight are simultaneously required. The most common, inexpensive route to fabricate MMCs or metal matrix nanocomposites (MMNCs) is based on casting, wherein reinforcements like nanoceramics, -carbides, -nitrides, elements or carbon allotropes are added to molten metal matrices; however, most of the mentioned reinforcements, especially those with nanosized reinforcing particles, have usually poor wettability with serious drawbacks like particle agglomerations and therefore diminished mechanical strength is almost always expected. Many research efforts have been made to enhance the affinity between the mating surfaces. The aim in this paper is to critically review and comprehensively discuss those approaches/routes commonly employed to boost wetting conditions at reinforcement-matrix interfaces. Particular attention is paid to aluminum matrix composites owing to the interest in lightweight materials and the need to enhance the mechanical properties like strength, wear, or creep resistance. It is believed that effective treatment(s) may enormously affect the wetting and interfacial strength.


2021 ◽  
Vol 30 ◽  
pp. 2633366X2092971
Author(s):  
Ying Ba ◽  
Shu Sun

Fiber-reinforced metal matrix composites have mechanical properties highly dependent on directions, possessing high strength and fatigue resistance in fiber longitudinal direction achieved by weak interface bonding. However, the disadvantage of weak interface combination is the reduction of transversal performances. In this article, tensile and fatigue properties of carbon fiber-reinforced 5056 aluminum alloy matrix (Cf/5056Al) composite under the condition of medium-strength interface combination are carried out. The fatigue damage mechanisms of Cf/5056Al composite under tension–tension and tension–compression loads are not the same, but the fatigue life curves are close, which may be the result of the medium-strength interface combination.


Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1979 ◽  
Author(s):  
Jing Zhang ◽  
Shibo Li ◽  
Shujun Hu ◽  
Yang Zhou

Ti3C2Tx MXene, a new 2D nanosheet material, is expected to be an attractive reinforcement of metal matrix composites because its surfaces are terminated with Ti and/or functional groups of –OH, –O, and –F which improve its wettability with metals. Thus, new Ti3C2Tx/Al composites with strong interfaces and novel properties are desired. To prepare such composites, the chemical stability of Ti3C2Tx with Al at high temperatures should be investigated. This work first reports on the chemical stability of Ti3C2Tx MXene with Al in the temperature range 500–700 °C. Ti3C2Tx is thermally stable with Al at temperatures below 700 °C, but it reacts with Al to form Al3Ti and TiC at temperatures above 700 °C. The chemical stability and microstructure of the Ti3C2Tx/Al samples were investigated by differential scanning calorimeter, X-ray diffraction analysis, scanning electron microscopy, and transmission electron microscopy.


1993 ◽  
Vol 8 (12) ◽  
pp. 3192-3201 ◽  
Author(s):  
Willy M. Balaba ◽  
Douglas A. Weirauch ◽  
Anthony J. Perrotta ◽  
George H. Armstrong ◽  
Princewill N. Anyalebechi ◽  
...  

Carbon fibers were treated with siloxane spin-on-glass and reaction bonded silicon oxycarbide coatings. The spin-on-glass (SOG) coatings were prepared by pyrolyzing solutions of polymethylsilsesquioxane (PMSO), polydimethoxysilane (PDSO), and poly(ethoxysilane)ethyltitanate copolymer (ESET). Since the flexibility of the coatings was found to be dependent on the concentration of the siloxane solution, only those of PMSO and PDSO below 1.25% were determined to be suitable for fiber coatings, and an alternative approach to the formation of a pliable silicon-based ceramic coating on the fibers was developed. Carbon fiber tows were impregnated by ethanolic solutions of organosilicon chlorides and fired at temperatures up to 900 °C to form a flexible reaction bonded silicon oxycarbide (RB–SiOC) coatings. Uncoated, SOG coated, and RB–SiOC coated carbon fibers were embedded in aluminum metal at 1000 °C. While both silica-based coatings protected the carbon surface, no wetting was observed, leading to fiber pull-out. When the coated fibers were treated with a mixture of Ti and B prior to immersion into the molten aluminum, complete wetting of the fibers occurred. In the presence of molten aluminum, the Ti/B coating enabled the exothermic formation of TiB2 and titanium aluminides, which facilitate wetting. This reaction is termed ASPIRE (Aluminum Self-Propagating Interfacial Reaction) and in combination with silicon-based ceramic coatings provides a scientific approach to the formation of stable carbon fiber/aluminum metal-matrix composites. The coated fibers and composites were characterized by scanning electron microscopy (SEM) with energy dispersive x-ray (EDX) analysis, and x-ray photoelectron spectroscopy (XPS).


Author(s):  
David K. Hsu ◽  
Peter K. Liaw ◽  
George Y. Baaklini

Metal matrix composites (MMC) and intermetallic matrix composites (IMC) are materials of complex structure. Nominally defect-free, as-manufactured MMC requires nondestructive evaluation (NDE) for quality assurance and process monitoring purposes. In this work, three NDE techniques — ultrasonics, eddy current, and X-ray radiography — were applied to un-damaged NiFeAI/Wf coupons. Images of the coupons were obtained using the three techniques. The NDE results were compared among themselves, and correlations were sought between these results and microstructural features of the specimen. Consistencies were found among the NDE results and a strong correlation was found between the spatial variation of fiber density and the NDE signals.


Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2828
Author(s):  
Dae-Young Kim ◽  
Hyun-Joo Choi

Metal matrix composites (MMCs) are promising alternatives to metallic alloys. Their high strength-to-weight ratios; high temperature stabilities; and unique thermal, electrical, and chemical properties make them suitable for automotive, aerospace, defense, electrical, electronic, energy, biomedical, and other applications. The wide range of potential combinations of materials allows the properties of MMCs to be tailored by manipulating the morphology, size, orientation, and fraction of reinforcement, offering further opportunities for a variety of applications in daily life. This Special Issue, “Metal Matrix Composites”, addresses advances in the material science, processing, material modeling and characterization, performance, and testing of metal matrix composites.


1990 ◽  
Vol 34 ◽  
pp. 719-727 ◽  
Author(s):  
Sumio Tanaka ◽  
Yukio Hirose ◽  
Keisuke Tanaka

The residual stress left on the fracture surface is one of the important parameters in X-ray fractographic study. It has been used to analyze fracture mechanisms in fracture toughness and fatigue tests especially of high strength steels.In this paper, X-ray fractography was applied to brittle fracture of alumina (Al2O3) and zirconia (ZΓO2) ceramics.


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