scholarly journals Anticorrosion Properties of Epoxy Composite Coating Reinforced by Molybdate-Intercalated Functionalized Layered Double Hydroxide

2019 ◽  
Vol 3 (1) ◽  
pp. 11 ◽  
Author(s):  
Suman Chhetri ◽  
Pranab Samanta ◽  
Naresh Murmu ◽  
Tapas Kuila

Herein, an intercalation modification technique is proposed to improve the anticorrosion performance of polymeric coatings. Molybdate, an inhibitor, was intercalated to bestow inhibitive attributes, while functionalization of the layered double hydroxide (LDH) reservoir was performed to augment the interfacial adhesion of LDH with the polymer matrix and steel surfaces. The intercalation and functionalization of Mg–Al–LDH was characterized by Fourier-transform infrared spectroscopy, X-ray diffraction, and thermogravimetric analysis. The corrosion inhibition effectiveness of the prepared composite coating was analyzed using potentiodynamic polarization and electrochemical impedance spectroscopy. The electrochemical results revealed that the protective performance of epoxy coating was significantly enhanced by the addition of functionalized double hydroxide. The corrosion protection efficiency of the composite coating was improved by more than 98%, while the corrosion rate was lowered by ~98%, respectively, with the addition of 1 wt.% of functionalized LDH.

2012 ◽  
Vol 19 (03) ◽  
pp. 1250017 ◽  
Author(s):  
PENG LIU ◽  
YUANBIN ZHANG ◽  
HUI LUO ◽  
YUSHUANG HUO

In this study, Al–Ti–Co was used to improve the surface performance of pure Ti . Laser cladding is an important surface modification technique, which can be used to improve the surface performance of pure Ti . Laser cladding of the Al–Ti–Co + TiB2 pre-placed powders on pure Ti can form ceramics reinforced the composite coating, which improved the wear resistance of the substrate. Characteristics of the composite coating were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness and wear tests. And the laser-cladded coating can also have major dilution from the substrate. Due to the action of the fine grain strengthening and the phase constituent, the wear resistance and microhardness of pure Ti surface were greatly improved.


2013 ◽  
Vol 591 ◽  
pp. 138-141
Author(s):  
Zhi Dong Han ◽  
Xin Ke Zhang ◽  
Yue Wang ◽  
Zheng Quan Jiang ◽  
Peng Wang

Mg-Al layered double hydroxide (LDH) was modified with sodium dodecyl sulfate (SDS) by regeneration method. The structure of modified LDH (SDS-LDH) was investigated by X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The composites of SDS-LDH and polyethylene (PE) were prepared by melt blending and solution mixing method with maleated PE (PEgMA) as compatibilizer. The structure of the composites and the dispersion of SDS-LDH in the matrix were investigated by XRD and transmission electron microscopy (TEM), respectively. The results reveal that SDS was successfully intercalated into the interlayer space of LDH. SDS-LDH was hardly exfoliated in PE/PEgMA by melt blending. The nanocomposites of PE/(PEgMA/SDS-LDH) were successfully prepared by melt blending PE with SDS-LDH/PEgMA master-batch obtained by solution mixing. Homogeneous dispersion of SDS-LDH in the matrix was observed by TEM.


2013 ◽  
Vol 325-326 ◽  
pp. 79-82
Author(s):  
An Tao Xu ◽  
Bing Luo ◽  
Fan Zhang ◽  
Fu Jin ◽  
Yang Yang Liu

By adopting coating damage simulation research method with open circuit potential and electrochemical impedance spectroscopy, the influence of different damage levels of green organic composite coating to its protective performance has been studied. The research found that the variation of open circuit potential partly reflected the damage level of the coating. When K is less than or equal to 0.04, the coating still has favorable protective performance, while K is higher than 16, the protective performance of the coating is basically unavailable, but when K falls in between, the protective performance of the coating is fair good.


2012 ◽  
Vol 557-559 ◽  
pp. 371-374
Author(s):  
Lian Liu ◽  
Teng Yu ◽  
Pei Wang ◽  
Guang Shuo Wang

Nanocomposites of poly(ε-caprolactone) (PCL) and layered double hydroxide (LDH) were prepared by in situ polymerization at low LDHs loadings in this work. The resultants were characterized by FTIR spectroscopy, X-ray diffraction (XRD), differential scanning calorimeter (DSC) and UV-visible spectroscopy (UV-vis). FTIR showed that the PCL/LDHs nanocomposites were prepared successfully by in situ polymerization and XRD spectra showed that the crystal structure did not change greatly in the presence of LDHS. DSC results confirmed that LDHs could act as nucleating agents. UV-vis spectra showed that LDHs had stronger absorbance peak than LDH. Moreover, the PCL/LDHs nanocomposites had strong anti-ultraviolet effect by introduction of LDHs into polymer matrix.


2012 ◽  
Vol 567 ◽  
pp. 127-130
Author(s):  
Jian Ye Song ◽  
Ming Zhe Leng ◽  
Xing Qi Fu ◽  
Jian Qiang Liu

Single-phase ZnAl2O4 spinel has been prepared by a novel simple route using layered double hydroxide as a precursor. ZnAl2O4 spinel is directly obtained by calcination of zinc aluminum layered double hydroxide (Zn/Al molar radio is 0.5) without further chemical treatment. The key feature of this method is that it affords uniform distribution of all metal cations on an atomic level in the precursor. The structural characteristics of the as-synthesized precursor and the resulted calcined products are obtained by X-ray diffraction and scanning electron microscope.


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7389
Author(s):  
Michael Kahl ◽  
Teresa D. Golden

Modified zaccagnaite layered double hydroxide (LDH) type films were synthesized on steel substrates by pulsed electrochemical deposition from aqueous solutions. The resulting films were characterized by X-ray diffraction, scanning electron microscopy/X-ray dispersive spectroscopy, and Fourier transform infrared spectroscopy. Structural characterization indicated a pure layered double hydroxide phase; however, elemental analysis revealed that the surface of the films contained Zn:Al ratios outside the typical ranges of layered double hydroxides. Layer thickness for the deposited films ranged from approximately 0.4 to 3.0 μm. The corrosion resistance of the film was determined using potentiodynamic polarization experiments in 3.5 wt.% NaCl solution. The corrosion current density for the coatings was reduced by 82% and the corrosion potential was shifted 126 mV more positive when 5 layers of modified LDH coatings were deposited onto the steel substrates. A mechanism was proposed for the corroding reactions at the coating.


2019 ◽  
Vol 965 ◽  
pp. 133-141
Author(s):  
Rayane Z.C. Demoner ◽  
Alexandre R.P. Castro ◽  
Adriana L. Barros ◽  
J.P. Quintela ◽  
Jefferson R. de Oliveira ◽  
...  

Two types of polymeric coating were applied on an AISI 1020 steel, where one of them was reinforced by carbon nanotubes, with the objective of protection against corrosion in a medium containing saline solution, NaCl 3% wt satured with CO2, at 75 bar and tested at 50oC and 75oC for 360 hours. Electrochemical techniques, such as Linear Polarization Resistance, (LPR), Electrochemical Impedance Spectroscopy (EIS), Tafel curves and weight loss method, were used for coating evaluation performance. Scanning Electron Microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) were used to determine both the morphology and chemical composition of the layer formed on the analyzed surfaces. The coating adhesion to metallic surface was evaluated using pull-off test according to ASTM D4541-09. For the studied conditions, the results obtained showed that there was no adequate coating protection, occurring failures and indicating that both coatings may not be used in the tested conditions.


2016 ◽  
Vol 23 (02) ◽  
pp. 1550111 ◽  
Author(s):  
JIBO JIANG ◽  
CHENQI FENG ◽  
WEI QIAN ◽  
LIBIN YU ◽  
FENGYING YE ◽  
...  

The electrodeposition of Ni–nano-Cr2O3 composite coatings was studied in electrolyte containing different contents of Cr2O3 nanoparticles (Cr2O3 NPs) on mild steel surfaces. Some techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness, the potentiodynamic polarization curves (Tafel) and electrochemical impedance spectroscopy (EIS) were used to compare pure Ni coatings and Ni–nano-Cr2O3 composite coatings. The results show that the incorporation of Cr2O3 NPs resulted in an increase of hardness and corrosion resistance, and the maximum microhardness of Ni-nano-Cr2O3 composite coatings reaches about 495 HV. The coatings exhibit an active-passive transition and relatively large impedance values. Moreover, the effect of Cr2O3 NPs on Ni electrocrystallization is also investigated by cyclic voltammetry (CV) and EIS spectroscopy, which demonstrates that the nature of Ni-based composite coatings changes attributes to Cr2O3 NPs by offering more nucleation sites and less charge transfer resistance.


1998 ◽  
Vol 63 (5) ◽  
pp. 741-748 ◽  
Author(s):  
Mohamed Badreddine ◽  
Ahmed Legrouri ◽  
Allal Barroug ◽  
André De Roy ◽  
Jean-Pierre Besse

The exchange of chloride ion by phosphate ions in [Zn-Al-Cl] layered double hydroxide was investigated using X-ray diffraction and infrared spectroscopy. The effects of the pH of the solution containing the phosphate ions on the ion exchange was studied. The best sample in terms of crystallinity, was obtained at pH 8. This sample was further characterized by scanning electron microscopy and microanalysis.


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