scholarly journals Techno-Economic Analysis of Integrating Soybean Biorefinery Products into Corn-Based Ethanol Fermentation Operations

Fermentation ◽  
2021 ◽  
Vol 7 (2) ◽  
pp. 82
Author(s):  
Kurt A. Rosentrater ◽  
Weitao Zhang

With the development of agricultural biorefineries and bioprocessing operations, understanding the economic efficiencies and environmental impacts for these have gradually become popular for the deployment of these industrial processes. The corn-based ethanol and soybean oil refining industries have been examined extensively over the years, especially details of processing technologies, including materials, reaction controls, equipment, and industrial applications. The study focused on examining the production efficiency changes and economic impacts of integrating products from the enzyme-assisted aqueous extraction processing (EAEP) of soybeans into corn-based ethanol fermentation processing. Using SuperPro Designer to simulate production of corn-based ethanol at either 40 million gallons per year (MGY) or 120 MGY, with either oil separation or no oil removal, we found that indeed integrating soy products into corn ethanol fermentation may be slightly more expensive in terms of production costs, but economic returns justify this integration due to substantially greater quantities of ethanol, distillers corn oil, and distillers dried grains with solubles being produced.

2019 ◽  
Vol 26 (12) ◽  
pp. 27-38
Author(s):  
M. R. Еfimova ◽  
N. A. Korolkova

The article proposes an improved system of statistical indicators for assessing the state and development of the fuel and energy complex of Russia, which defines a methodological approach to identifying factors and trends in its development. The introduction highlights the relevance of modernization of information and methodological support for reaching decisions on new tasks, including those related to the digitalization of the economy and implementation of the national projects’ portfolio. The body of the article critically examines the current configuration of official and departmental statistical information, based on which the authors selected 85 key indicators reflecting the state and development level of the fuel and energy complex of Russia. All of them can be delineated by sectors and analysis tasks. This evaluation system includes 7 blocks: general block characterizing the role of the fuel and energy complex in the economic system; key industry performance indicators; indicators of the production structure by industry; technological indicators of industries; prices for fuel and energy resources; production costs by industry; distribution indicators of fuel and energy resources. The paper analyses development trends in the fuel and energy sectors for 2008-2018. In particular, the authors’ research showed that modern oil production is characterized by a change in the territorial structure, as well as the reinstatement of the role of vertically integrated companies in the development of oil production. The article presents findings on the technological upgrading of Russian oil refining. However, the authors’ research proved that oil refining depth has ceased to be a reliable indicator of the level of technological equipment and modernization level of oil refineries. With regard to the development of the gas industry, there has been a steady increase in gas production, which is supported by maintaining a steady increase in demand for Russian gas in the domestic and foreign markets. The all-time high domestic consumer demand for gas fuel, associated with the Russian Regions Gasification Program implemented by the Ministry of Energy of Russia, was recorded. At the same time, the authors identified the main risk factors in the development of the industry related to Gazprom (a backbone of the energy sector) activities. The persistent positive growth dynamics in commodity production of associated petroleum gas was established. It was also noted that the highest percentage of its beneficial use is characteristic of operators of production sharing agreements. As for the results of the analysis of the coal industry, a matter of interest is the growth of domestic prices for coal products and related derivative trends. Particular attention is paid to the development of the possibilities of using over-the-counter coal price indicators. Replacement of coal with natural gas at a thermal power station in most regions of the country is of interest within the identified development trends of the electric power industry in Russia, which is explained by the environmental friendliness of electricity generation.


2020 ◽  
Vol 90 (23-24) ◽  
pp. 2769-2781
Author(s):  
Xin rong Li ◽  
LiuBo Wu ◽  
Zhaoning Bu ◽  
Lidong Liu

Pullout theory is very important in improving efficiency, quality, and production costs. Because production efficiency is too low for mechanical drafting equipment, a simple multi-field coupling model of fiber mechanics based on conserving momentum is proposed that considers the distribution of the fiber speed point, slip rate, and friction mechanics. When the roller draft multiple is increased, the position near the rear roller clamp mouth in the draft area will show a sharp decrease of fiber, which is caused by the rapid movement of the front fiber to drive the floating fiber movement, and it is also the existence of the fiber change point. When the roller spacing increases, the draft efficiency decreases, although the pressure applied by the roller to the fibrous strip has a weak effect on the draft efficiency. This research increases our understanding of drawing and provides theoretical support for the design of a new type of drawing.


2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Peng-Ying Jiang ◽  
Kai-Fang Fan ◽  
Shaoyu Li ◽  
Shao-Hua Xiang ◽  
Bin Tan

AbstractAs an important platform molecule, atropisomeric QUINOL plays a crucial role in the development of chiral ligands and catalysts in asymmetric catalysis. However, efficient approaches towards QUINOL remain scarce, and the resulting high production costs greatly impede the related academic research as well as downstream industrial applications. Here we report a direct oxidative cross-coupling reaction between isoquinolines and 2-naphthols, providing a straightforward and scalable route to acquire the privileged QUINOL scaffolds in a metal-free manner. Moreover, a NHC-catalyzed kinetic resolution of QUINOL N-oxides with high selectivity factor is established to access two types of promising axially chiral Lewis base catalysts in optically pure forms. The utility of this methodology is further illustrated by facile transformations of the products into QUINAP, an iconic ligand in asymmetric catalysis.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jiawei Lian ◽  
Junhong He ◽  
Yun Niu ◽  
Tianze Wang

Purpose The current popular image processing technologies based on convolutional neural network have the characteristics of large computation, high storage cost and low accuracy for tiny defect detection, which is contrary to the high real-time and accuracy, limited computing resources and storage required by industrial applications. Therefore, an improved YOLOv4 named as YOLOv4-Defect is proposed aim to solve the above problems. Design/methodology/approach On the one hand, this study performs multi-dimensional compression processing on the feature extraction network of YOLOv4 to simplify the model and improve the feature extraction ability of the model through knowledge distillation. On the other hand, a prediction scale with more detailed receptive field is added to optimize the model structure, which can improve the detection performance for tiny defects. Findings The effectiveness of the method is verified by public data sets NEU-CLS and DAGM 2007, and the steel ingot data set collected in the actual industrial field. The experimental results demonstrated that the proposed YOLOv4-Defect method can greatly improve the recognition efficiency and accuracy and reduce the size and computation consumption of the model. Originality/value This paper proposed an improved YOLOv4 named as YOLOv4-Defect for the detection of surface defect, which is conducive to application in various industrial scenarios with limited storage and computing resources, and meets the requirements of high real-time and precision.


Author(s):  
Keiya Ishiyama ◽  
Ryo Koike ◽  
Yasuhiro Kakinuma ◽  
Tetsuya Suzuki ◽  
Takanori Mori

Additive manufacturing (AM) for metals has attracted attention from industry because of its great potential to enhance production efficiency and reduce production costs. Directed energy deposition (DED) is a metal AM process suitable to produce large-scale freeform metal products. DED entails irradiating the baseplate with a laser beam and launching the metal powder onto the molten spot to produce a metal part on the baseplate. Because the process enables powder from different materials to be used, DED is widely applicable to valuable production work such as for a dissimilar material joint, a graded material, or a part with a special structure. With regard to parts with a special structure, directional solidification can prospectively be used in the power plant and aerospace industries because it can enhance the stiffness in a specific direction via only a simple process. However, conventional approaches for directional solidification require a special mold in order to realize a long-lasting thermal gradient in the part. On the other hand, from the viewpoint of thermal distribution in a produced part, DED is able to control the gradient by controlling the position of the molten pool, i.e., the position of the laser spot. Moreover, unlike casting, the thermal gradient can be precisely oriented in the expected direction, because the laser supplies heat energy on the regulated spot. In this study, the applicability of DED to directional solidification in Inconel® 625 is theoretically and experimentally evaluated through metal structure observation and Vickers hardness measurements. Furthermore, the effect of two different cooling processes on directional solidification is also considered with the aim of improving the mechanical stiffness of a part produced by DED. The observations and experimental results show that both the cooling methods (baseplate cooling and intermittent treatment with coolant) are able to enhance the hardness while retaining the anisotropy.


2020 ◽  
Vol 3 (1) ◽  
pp. 60-70
Author(s):  
Elsyintia Dwi Putri ◽  
Cepriadi Cepriadi ◽  
Fajar Restuhadi

Chicken broiler is the main commodities  and largest in Indonesia, where Kampar district into production centre in the province of Riau. According to the company's partners, breeder who partnered with the pattern contract farming hasn't been able to combine the use of livestock production facilities as well as labor. This resulted in not maximizing the profits obtained by breeders. The purpose of the research was to analyze broiler chicken farming and analyze the efficiency of broiler chicken production. Analytical method used is the analysis method of broiler chicken flocks and the DEA method. Respondents needed is 40 farmers who have partnered with the contract farming pattern. The results showed that the production costs of Rp.180.031.229 /period, revenue Rp.203.573.865/period, so that the profit amounting to Rp 23.542.636/period with R/C ratio of 1.13. The results of the efficiency analysis show that inefficient farmers are more numerous than those who have been efficient. It showed breeders hasn't been able to use the minimum input produce output that is optimal and maximum profit.


2021 ◽  
Vol 20 (1) ◽  
Author(s):  
Nai-Xin Lin ◽  
Rui-Zhen He ◽  
Yan Xu ◽  
Xiao-Wei Yu

Abstract Background Thermotolerant yeast has outstanding potential in industrial applications. Komagataella phaffii (Pichia pastoris) is a common cell factory for industrial production of heterologous proteins. Results Herein, we obtained a thermotolerant K. phaffii mutant G14 by mutagenesis and adaptive evolution. G14 exhibited oxidative and thermal stress cross-tolerance and high heterologous protein production efficiency. The reactive oxygen species (ROS) level and lipid peroxidation in G14 were reduced compared to the parent. Oxidative stress response (OSR) and heat shock response (HSR) are two major responses to thermal stress, but the activation of them was different in G14 and its parent. Compared with the parent, G14 acquired the better performance owing to its stronger OSR. Peroxisomes, as the main cellular site for cellular ROS generation and detoxification, had larger volume in G14 than the parent. And, the peroxisomal catalase activity and expression level in G14 was also higher than that of the parent. Excitingly, the gene knockdown of CAT encoding peroxisomal catalase by dCas9 severely reduced the oxidative and thermal stress cross-tolerance of G14. These results suggested that the augmented OSR was responsible for the oxidative and thermal stress cross-tolerance of G14. Nevertheless, OSR was not strong enough to protect the parent from thermal stress, even when HSR was initiated. Therefore, the parent cannot recover, thereby inducing the autophagy pathway and resulting in severe cell death. Conclusions Our findings indicate the importance of peroxisome and the significance of redox balance in thermotolerance of yeasts.


Author(s):  
Claudia Capusoni ◽  
Immacolata Serra ◽  
Silvia Donzella ◽  
Concetta Compagno

Phytic acid is an anti-nutritional compound able to chelate proteins and ions. For this reason, the food industry is looking for a convenient method which allows its degradation. Phytases are a class of enzymes that catalyze the degradation of phytic acid and are used as additives in feed-related industrial processes. Due to their industrial importance, our goal was to identify new activities that exhibit best performances in terms of tolerance to high temperature and acidic pH. As a result of an initial screening on 21 yeast species, we focused our attention on phytases found in Cyberlindnera jadinii, Kluyveromyces marxianus, and Torulaspora delbrueckeii. In particular, C. jadinii showed the highest secreted and cell-bound activity, with optimum of temperature and pH at 50°C and 4.5, respectively. These characteristics suggest that this enzyme could be successfully used for feed as well as for food-related industrial applications.


Sensors ◽  
2019 ◽  
Vol 19 (23) ◽  
pp. 5117 ◽  
Author(s):  
Panagiotis Koulountzios ◽  
Tomasz Rymarczyk ◽  
Manuchehr Soleimani

This work presents an ultrasound tomography imaging system and method for quantitative mapping of the sound speed in liquid masses. It is highly desirable to be able to inspect vessel fluid mass distribution, notably in the chemical and food industrial operations. Optimization of industrial reactors has been crucial to the improvement of industrial processes. There is a great need to investigate how and if tomographic imaging sensors could aid the automatic control of these process tanks. Single-measurement ultrasound techniques and especially spectrometric methods have been a subject of study of industrial applications. Tomographic systems provide key multi-dimensional and spatial information when compared to the well-established single-channel measurement system. Recently, ultrasound tomography has attracted a great deal of interest in a wide spectrum of industrial applications. The system has been designed as 32 piezoelectric ring-array positioned in a 30 cm tank, with an excitation frequency of 40 kHz. Two-dimensional transmission travel-time tomography was developed to reconstruct the fluid mass distributions. Prior experiments are mainly based on inclusions of a few centimetres and on a liquid solution of different concentrations. They have been conducted to test the spatial and quantitative resolution of the ultrasound imaging device. Analysing the reconstructed images, it is possible to provide accurate spatial resolution with low position errors. The system also demonstrated inclusion movement with a temporal resolution of 4 frames per second (fps) in dynamical imaging sense. Sound velocity quantitative imaging was developed for the investigation of ultrasonic propagation in different liquids. This work, for the first time, shows how quantitative sound velocity imaging using transmission mode time of flight data could be used to characterize liquid density distribution of industrial reactors. The results suggest that ultrasound tomography can be used to quantitatively monitor important process parameters.


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