scholarly journals Recycling of Cement Kiln Dust as a Raw Material for Cement

Environments ◽  
2019 ◽  
Vol 6 (10) ◽  
pp. 113 ◽  
Author(s):  
Minhye Seo ◽  
Soo-Young Lee ◽  
Chul Lee ◽  
Sung-Su Cho
Keyword(s):  
Removal Efficiency ◽  
Raw Material ◽  
Cement Kiln Dust ◽  
Cement Kiln ◽  
Distilled Water ◽  
Leaching Solution ◽  
High Concentrations ◽  
Cement Manufacturing ◽  
Exchange Resins ◽  
Kiln Dust

Cement kiln dust (CKD) is a major by-product of cement manufacturing and has the potential to be recycled as a raw material if the high concentrations of chlorine and potassium are removed. This study tested four leaching solutions (distilled water and three organic acids) and determined the optimum reaction conditions. At a liquid/solid (L/S ratio) of 10, the removal efficiency of formic, citric, and oxalic acid was higher than that of distilled water, but at L/S 20, distilled water also achieved a high removal efficiency of Cl (≥90%) and K (≥70%). In addition, to minimize the discharge of wastewater after leaching, the efficiency of ion-exchange resins for the recovery of leaching solution was tested. When the cation- and anion-exchange resins were arranged together, more than 95% of both Cl and K contained in the leaching solution could be removed. Leaching solution without Cl and K was found to have a high leaching efficiency even after being recycled three times, resulting in a significant reduction in wastewater emissions.

scholarly journals Use of Factory-Waste Shingles and Cement Kiln Dust to Enhance the Performance of Soil Used in Road Works

2009 ◽  
Vol 2009 ◽  
pp. 1-9 ◽  
Author(s):  
Aly Ahmed ◽  
Medhat Shehata ◽  
Said Easa
Keyword(s):  
Tensile Strength ◽  
Compressive Strength ◽  
Unconfined Compressive Strength ◽  
Capillary Rise ◽  
Cement Kiln Dust ◽  
Cement Kiln ◽  
Fine Grained Soil ◽  
Stabilized Soil ◽  
Cement Manufacturing ◽  
Kiln Dust

An experimental work was conducted to study the use of factory-waste roof shingles to enhance the properties of fine-grained soil used in road works. Cement kiln dust (CKD), a cogenerated product of Portland cement manufacturing, was used as a stabilizing agent while the processed shingles were added to enhance the soil tensile strength. The effects of shingles on strength and stability were evaluated using the unconfined compressive strength, splitting tensile strength, and California Bearing Ratio (CBR) tests. The results showed that the use of CKD alone resulted in a considerable increase in the unconfined compressive strength but had a small effect on the tensile strength. The addition of shingles substantially improved the tensile strength of the stabilized soil. A significant reduction in the capillary rise and a slight decrease in the permeability were obtained as a result of shingle addition. An optimal shingle content of 10% is recommended to stabilize the soil.

scholarly journals The Effect of Using Cement Kiln Dust as a Partial Replacement of Cement on The Mechanical Properties of Concrete: Review and Modelling

2020 ◽  
pp. 99-116
Author(s):  
Nawdar Sabir Faraj ◽  
Mahdi Osman Hassun
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Partial Replacement ◽  
Cement Kiln Dust ◽  
Cement Kiln ◽  
Model Equations ◽  
Cement Manufacturing ◽  
Kiln Dust ◽  
Proper Disposal ◽  
Curing Age

There have been many efforts in reusing Cement Kiln Dust (CKD), a by-product of cement manufacturing, in various areas of civil works. These efforts have been made due to the necessity of the material for proper disposal, because of its very fine texture and the fact that if not handled properly, it will be harmful to human health and the environment. Numerous studies have been conducted to investigate the effects of incorporating CKD in concrete as an approach of reusing it. In the current study, the effect of using cement kiln dust on the mechanical properties of concrete as a partial replacement of cement was reviewed. The investigated mechanical properties were compressive strength for the curing ages of 7 and 28 days and tensile and flexural strengths, modulus of elasticity, and water absorption for the curing age of 28 days. It was concluded that replacing cement with CKD leads to detrimental effects on all mechanical properties of concrete. There were sufficient amount of data to establish correlations between the amount of cement replacement with CKD, and its effect on all mechanical properties of concrete except for water absorption. Regression analyses were performed and model equations with acceptably high R2s were prepared. The optimal CKD content regarding all mechanical properties was concluded to be 10% by the cement weight, at which 7 and 28 days compressive strengths, 28 days tensile and flexural strengths, and elastic modulus decreased by amounts of 11%, 12%, 8%, 9%, and 8% respectively.

Incorporating of CKD in binder course cold asphalt emulsion mixtures

2021 ◽  
Author(s):  
Abbas Al-Hdabi ◽  
Mohammed Al-Jumaili ◽  
Huda Abdulzahra
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Portland Cement ◽  
Manufacturing Industry ◽  
Energy Savings ◽  
Cement Kiln Dust ◽  
Cement Kiln ◽  
Asphalt Emulsion ◽  
Cement Manufacturing ◽  
Kiln Dust

AbstractCold asphalt emulsion mixtures are produced at ambient temperature and it have several advantages i.e., energy savings, safety and reducing CO2 emission during manufacturing and construction, reduction of adverse environmental impact. Cement kiln dust is a fine powdery substance with appearance similar to Portland cement that is generated as a by-product material of cement manufacturing industry. The aim of this research is addition of cement kiln dust instead of Portland cement as filler in asphalt emulsion mixtures. Cement kiln dust was added with 2, 4, 6, and 8% from total weight of aggregate to improve the mechanical properties and durability of this mixture. The results were very positive and encouraging, due to the improvement of the mechanical properties and durability of the mixtures.

Characteristics of controlled low-strength materials incorporating cement kiln dust

2007 ◽  
Vol 34 (4) ◽  
pp. 485-495 ◽  
Author(s):  
M Lachemi ◽  
K M.A Hossain ◽  
M Shehata ◽  
W Thaha
Keyword(s):  
Strength Properties ◽  
Cement Industry ◽  
Cement Kiln Dust ◽  
Cement Kiln ◽  
Study Phase ◽  
Strength Material ◽  
Preliminary Study ◽  
Low Strength ◽  
Cement Manufacturing ◽  
Kiln Dust

This paper presents a study that focuses on evaluating the feasibility of incorporating cement kiln dust (CKD) in the development of controlled low-strength materials (CLSM). A preliminary study (phase I) was conducted (based on fresh and strength properties) to understand the behaviour of 12 selected CLSM mixtures where CKD and cement content varied from 4% to 45% and from 2% to 4% of total mass, respectively. Subsequently, four best CLSM mixes were selected for a detailed study (phase II), which investigated fresh and hardened properties, addressed durability issues, and made recommendations for suitable mix designs for field applications. The research suggests that CLSM with acceptable properties can be developed using moderate volumes of CKD (up to 15% by mass). A combination of 2% cement and 10% CKD or 15% CKD and no cement can provide a mix that satisfies the requirements of a CLSM. Sustainable development in the cement industry can be partly achieved by producing CKD-based CLSM, as it consumes cogenerated products from the cement manufacturing process.Key words: cement kiln dust, controlled low-strength material, mix design, fresh–mechanical properties, durability.

scholarly journals Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

2018 ◽  
Vol 149 ◽  
pp. 01072
Author(s):  
H. Beltagui ◽  
M. Sonebi ◽  
K. Maguire ◽  
S. Taylor
Keyword(s):  
Compressive Strength ◽  
Alternative Fuels ◽  
Cement Kiln Dust ◽  
Cement Kiln ◽  
X Ray Diffraction ◽  
Free Lime ◽  
Pulverized Fuel ◽  
Pulverized Fuel Ash ◽  
Cement Manufacturing ◽  
Kiln Dust

Cement kiln dust (CKD) is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA) due to its high alkalinity, which can be utilised in low strength un-reinforced applications. One potential application involves the backfill of mines, reducing the need for continuous maintenance of the mine. This study focuses on the compressive strength achieved by various blends of CKD, PFA, and cement. Samples were hand mixed and compacted in 100 mm x 50 mm diameter cylinders, and unconfined compressive strength measurements taken at 28 and 56 days. The hydration products were assessed through the use of x-ray diffraction and thermogravimetric analysis. Aiming to maximise the use of CKD at a water to binder (w/b) ratio of 0.2, it was found that the maximum CKD content possible to achieve the required strength was 90% CKD blended with 10% cement.

Properties of Self-Compacting Cementitious Composite Materials Containing Cement Kiln Dust Powder

2020 ◽  
Vol 38 (6A) ◽  
pp. 879-886
Author(s):  
Ahmed S. Kadhim ◽  
Alaa A. Atiyah ◽  
Shakir A. Salih
Keyword(s):  
Composite Materials ◽  
Total Porosity ◽  
Cement Kiln Dust ◽  
Cement Kiln ◽  
Cementitious Composite ◽  
Cement Dust ◽  
Micro Cracks ◽  
Load Carrying ◽  
Sustainable Materials ◽  
Kiln Dust

This paper aims to investigate the influence of utilization micro cement kiln dust as a sustainable materials additive in order to reduce the voids and micro cracks in the cementitious mortar materials which cause a drastic reduction in the load carrying capacity of the element. Its therefore very important to decrease the pores and enhance the mechanical strength of the cementitious composite materials. In this article, the properties of self-compacting mortar containing micro cement dust additive was experimentally assessed. Micro cement dust powder was added to the self-compacting mortar in (1, 2, 3, 4 and 5 %) percentage by weight of cement to be used as cementitious sustainable materials. The experimental results indicated that the modification and enhancement of the workability of fresh mixture and the mechanical strengths of self-compacting mortar were increased as micro cement dust additives increases. Also; the water absorption and total porosity were decreased with increases of micro cement dust powder.

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