scholarly journals Activated Carbon from Winemaking Waste: Thermoeconomic Analysis for Large-Scale Production

Energies ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 6462
Author(s):  
Isaac Lorero ◽  
Arturo J. Vizcaíno ◽  
Francisco J. Alguacil ◽  
Félix A. López

An activated carbon manufacturing process from winemaking waste is analyzed. In that way, vine shoots conversion is studied as a basis for plant designing, and mass and energy balances of hydrothermal carbonization and physical activation are fulfilled. To develop an energy-integrated plant, a network of heat exchangers is allocated to recover heat waste, and a cogeneration cycle is designed to provide electricity and remaining heat process demands. Furthermore, thermoeconomic analysis is applied to determine the thermodynamic efficiency and the economic viability of the plant. Energy balance indicates that heat exchangers energy integration covers 48.9% of the overall demands by crossing hot and cold streams and recovering heat from residual flue gas. On the other hand, the exergy costs analysis identifies combustion of pruning wood as the main source of exergy destruction, confirming the suitability of the integration to improve the thermodynamic performance. Attending to economic costs analysis, production scale and vineyard pruning wood price are identified as a critical parameter on process profitability. With a scale of 2.5 ton/h of pruning wood carbonization, a break-event point to compete with activated carbons from biomass origin is reached. Nevertheless, cost of pruning wood is identified as another important economic parameter, pointing out the suitability of wet methods such as hydrothermal carbonization (HTC) to treat them as received form the harvest and to contribute to cutting down its prices.

Author(s):  
Isaac Lorero ◽  
Arturo J. Vizcaíno ◽  
Francisco J. Alguacil ◽  
Félix A. López

An activated carbon manufacturing process using winemaking waste is analyzed and designed at industrial scale. Starting from experimental research, the chemical transformations and thermodynamics during pruning wood conversion are studied as a basis for plant design. In this way, mass and energy balances of hydrothermal carbonization and physical activation are fulfilled and a thermoeconomic methodology is applied to develop an energy-integrated plant. To achieve this target, a network of heat exchangers is allocated to minimize heat consumption and supply hot domestic water, while a cogeneration cycle is designed to provide electricity and satisfy the remaining heat demand. Furthermore, a sensitivity analysis is carried out to determine the influence of the production scale and other operation parameters, such as annual workload, service life, and capital and feedstock costs, on the economic viability of the plant. The energy balance of the plant indicates that the energy integration design manages to provide 48.9% of the overall process energy demand by crossing hot and cold streams and recovering heat from residual flue gas. On the other hand, the exergy cost analysis identifies the combustion of pruning wood used to provide heat demands as the main source of exergy destruction, confirming the suitability of integration to improve the thermodynamic performance. Including activated carbon production, electricity, and hot domestic water, the exergy efficiency of the plant stands at 11.5%.


2020 ◽  
Vol 175 ◽  
pp. 10008
Author(s):  
Thi Hoai Nguyen ◽  
Duc Luan Nguyen

In this paper, the authors analyze the current situation of agricultural production in Vietnam and affirm that fragmentation is one of the basic causes leading to ineffective potentials and low labor productivity. Based on this, the authors propose a number of solutions to convert small-scale production to large-scale production in order to improve labor productivity and optimally exploit resources in the agricultural sector in Vietnam today.


Catalysts ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1279
Author(s):  
Manuel Checa ◽  
Sergio Nogales-Delgado ◽  
Vicente Montes ◽  
José María Encinar

Once a biorefinery is ready to operate, the main processed materials need to be completely evaluated in terms of many different factors, including disposal regulations, technological limitations of installation, the market, and other societal considerations. In biorefinery, glycerol is the main by-product, representing around 10% of biodiesel production. In the last few decades, the large-scale production of biodiesel and glycerol has promoted research on a wide range of strategies in an attempt to valorize this by-product, with its transformation into added value chemicals being the strategy that exhibits the most promising route. Among them, C3 compounds obtained from routes such as hydrogenation, oxidation, esterification, etc. represent an alternative to petroleum-based routes for chemicals such as acrolein, propanediols, or carboxylic acids of interest for the polymer industry. Another widely studied and developed strategy includes processes such as reforming or pyrolysis for energy, clean fuels, and materials such as activated carbon. This review covers recent advances in catalysts used in the most promising strategies considering both chemicals and energy or fuel obtention. Due to the large variety in biorefinery industries, several potential emergent valorization routes are briefly summarized.


2020 ◽  
Vol 40 (1) ◽  
pp. 34-44
Author(s):  
Karen L. Martínez-Mendoza ◽  
Juan Manuel Barraza Burgos ◽  
Nilson Marriaga-Cabrales ◽  
Fiderman Machuca-Martinez ◽  
Mariber Barajas ◽  
...  

In this work, activated carbons were produced using coal as raw matter from seven Colombian carboniferous zones. Physical activation was performed in two stages: a carbonization stage with Nitrogen at a temperature of 850 °C and a residence time of 2 h, followed by an activation stage using steam at temperatures of 700 and 850 °C with residence times of 1,5 h and 2,5 h. From the pore volume characterization for the adsorption of gold, two activated carbons from Cundinamarca, obtained at 850 °C (1,5 h), 850 °C (2,5 h), and a commercial carbon (GRC 22) were selected. Gold adsorption tests were performed with those three activated carbons using synthetic aurocyanide solutions and a gold waste solution. The data of the adsorption isotherms were adjusted using the Freundlich adsorption model for the synthetic solution, as well as Langmuir for the waste solution. The results showed that, using a solution of 1 ppm, the activated carbons C-850-2.5 and C- 850-1.5 produced the higher maximum gold loading capacities in the equilibrium (8,7 and 9,3 mg Au/g, respectively) in comparison to the commercial activated carbon (4,7 mg Au/g).  Gold adsorption test using a waste solution (21 ppm of gold) showed that the activated carbon C-850-1.5 had the highest value of adsorption capacity (4,58 mg Au/g) compared to C-850-2.5 (2,95 mgAu /g).


Metalurgi ◽  
2021 ◽  
Vol 36 (2) ◽  
Author(s):  
Yohana Fransiska Ferawati ◽  
Ratna Frida Susanti

This work studied the effect of nitrogen functional group modification on activated carbon synthesized from vetiver root waste on pores development. Synthesis of activated carbon was carried out by hydrothermal carbonization of vetiver root waste at a temperature of 225 ⁰C for 18 hours followed by chemical activation using K2FeO4as activated agent in a furnace at temperature of 800 ⁰C for 2 hours with nitrogen atmosphere flowed at a rate of 100 mL/minute. Urea was used as a nitrogen source. The variation of urea concentration was 1:0 (AC0–800), 1:3 (AC3–800) and 1:5 (AC5–800). The results showed that these activated carbons have mesoporous characteristics with the largest Brunauer Emmett Teller (SBET) surface area of 552.90 m2g-1 and average pore width 3,43 nm. The presence of nitrogen functional group was observed in the Fourier Transform Infrared Spectrometer analysis. Synthesis of activated carbon from vetiver root waste with an addition of urea is the newest method to produce mesoporous activated carbon for electrode and  support catalyst purposes.


Materials ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2047 ◽  
Author(s):  
Katarzyna Januszewicz ◽  
Paweł Kazimierski ◽  
Maciej Klein ◽  
Dariusz Kardaś ◽  
Justyna Łuczak

Pyrolysis of straw pellets and wood strips was performed in a fixed bed reactor. The chars, solid products of thermal degradation, were used as potential materials for activated carbon production. Chemical and physical activation processes were used to compare properties of the products. The chemical activation agent KOH was chosen and the physical activation was conducted with steam and carbon dioxide as oxidising gases. The effect of the activation process on the surface area, pore volume, structure and composition of the biochar was examined. The samples with the highest surface area (1349.6 and 1194.4 m2/g for straw and wood activated carbons, respectively) were obtained when the chemical activation with KOH solution was applied. The sample with the highest surface area was used as an adsorbent for model wastewater contamination removal.


Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 3136 ◽  
Author(s):  
Deneb Peredo-Mancilla ◽  
Imen Ghouma ◽  
Cecile Hort ◽  
Camelia Matei Ghimbeu ◽  
Mejdi Jeguirim ◽  
...  

The aim of the present work is to study the effect of different activation methods for the production of a biomass-based activated carbon on the CO 2 and CH 4 adsorption. The influence of the activation method on the adsorption uptake was studied using three activated carbons obtained by different activation methods (H 3 PO 4 chemical activation and H 2 O and CO 2 physical activation) of olive stones. Methane and carbon dioxide pure gas adsorption experiments were carried out at two working temperatures (303.15 and 323.15 K). The influence of the activation method on the adsorption uptake was studied in terms of both textural properties and surface chemistry. For the three adsorbents, the CO 2 adsorption was more important than that of CH 4 . The chemically-activated carbon presented a higher specific surface area and micropore volume, which led to a higher adsorption capacity of both CO 2 and CH 4 . For methane adsorption, the presence of mesopores facilitated the diffusion of the gas molecules into the micropores. In the case of carbon dioxide adsorption, the presence of more oxygen groups on the water vapor-activated carbon enhanced its adsorption capacity.


2019 ◽  
Vol 206 (11) ◽  
pp. 1498-1514 ◽  
Author(s):  
Romario Victor Pacheco Antero ◽  
Andreia Cristina Fonseca Alves ◽  
Paulo de Tarso Ferreira Sales ◽  
Sergio Botelho de Oliveira ◽  
Satu Anneli Ojala ◽  
...  

Molecules ◽  
2020 ◽  
Vol 25 (15) ◽  
pp. 3534
Author(s):  
J. A. Villamil ◽  
E. Diaz ◽  
M. A. de la Rubia ◽  
A. F. Mohedano

In this work, dewatered waste activated sludge (DWAS) was subjected to hydrothermal carbonization to obtain hydrochars that can be used as renewable solid fuels or activated carbon precursors. A central composite rotatable design was used to analyze the effect of temperature (140–220 °C) and reaction time (0.5–4 h) on the physicochemical properties of the products. The hydrochars exhibited increased heating values (up to 22.3 MJ/kg) and their air-activation provided carbons with a low BET area (100 m2/g). By contrast, chemical activation with K2CO3, KOH, FeCl3 and ZnCl2 gave carbons with a well-developed porous network (BET areas of 410–1030 m2/g) and substantial contents in mesopores (0.079–0.271 cm3/g) and micropores (0.136–0.398 cm3/g). The chemically activated carbons had a fairly good potential to adsorb emerging pollutants such as sulfamethoxazole, antipyrine and desipramine from the liquid phase. This was especially the case with KOH-activated hydrochars, which exhibited a maximum adsorption capacity of 412, 198 and 146 mg/g, respectively, for the previous pollutants.


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