scholarly journals A Novel Exergy Indicator for Maximizing Energy Utilization in Low-Temperature ORC

Energies ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1598 ◽  
Author(s):  
Marcin Jankowski ◽  
Aleksandra Borsukiewicz

In the last decade, particular attention has been paid to the organic Rankine cycle (ORC) power plant, a technology that implements a classical steam Rankine cycle using low-boiling fluid of organic origin. Depending on the specific application and the choice of the designer, the ORC can be optimized using one or several criteria. The selected objectives reflect various system performance aspects, such as: thermodynamic, economic, environmental or other. In this study, a novel criterion called exergy utilization index (XUI) is defined and used to maximize the utilization of an energy source in the ORC system. The maximization of the proposed indicator is equivalent to bring the heat carrier outlet temperature to the ambient temperature as close as possible. In the studied case, the XUI is applied along with the total heat transfer area of the system, and the multi-objective optimization is performed in order to determine the optimal operating conditions of the ORC. Moreover, to reveal a relationship between the XUI and important ORC performance indicators, a parametric study is conducted. Based on the results, it has been found that high values of the XUI (~80%) correspond to optimal values of exergy-based indicators such as: exergy efficiency, waste exergy ratio, environmental effect factor or exergetic sustainability index. Furthermore, the values of the XUI = 60%–80% are associated with beneficial economic characteristics reflected in a low payback period (<11.3 years). When considering the ecological aspect, the maximization of XUI has resulted in minimization of exergy waste to the environment. In general, the simple formulation and straightforward meaning make the XUI a particularly useful indicator for the preliminary evaluation and design of the ORC. Furthermore, the comparative analysis with respect to other well-known performance indicators has shown that it has a potential to be successfully applied as the objective function in the optimization of ORC power plants.

Author(s):  
Francesco Casella ◽  
Tiemo Mathijssen ◽  
Piero Colonna ◽  
Jos van Buijtenen

New promising applications of organic Rankine cycle (ORC) technology, e.g., concentrated solar power, automotive heat recovery and off-grid distributed electricity generation, demand for more dynamic operation of ORC systems. Accurate physically-based dynamic modeling plays an important role in the development of such systems, both during the preliminary design as an aid for configuration and equipment selection, and for control design and optimization purposes. A software library of modular reusable dynamic models of ORC components has been developed in the MODELICA language and is documented in the paper. The model of an exemplary ORC system, namely the 150 kWe Tri-O-Gen ORC turbogenerator is validated using few carefully conceived experiments. The simulations are able to reproduce steady-state and dynamic measurements of key variables, both in nominal and in off-design operating conditions. The validation of the library opens doors to control-related studies, and to the development of more challenging dynamic applications of ORC power plants.


2013 ◽  
Vol 597 ◽  
pp. 87-98
Author(s):  
Dariusz Mikielewicz ◽  
Jan Wajs ◽  
Elżbieta Żmuda

A preliminary evaluation has been made of a possibility of bottoming of a conventional Brayton cycle cooperating with the CHP power plant with the organic Rankine cycle installation. Such solution contributes to the possibility of annual operation of that power plant, except of operation only in periods when there is a demand for the heat. Additional benefit would be the fact that an optimized backpressure steam cycle has the advantage of a smaller pressure ratio and therefore a less complex turbine design with smaller final diameter. In addition, a lower superheating temperature is required compared to a condensing steam cycle with the same evaporation pressure. Bottoming ORCs have previously been considered by Chacartegui et al. for combined cycle power plants [ Their main conclusion was that challenges are for the development of this technology in medium and large scale power generation are the development of reliable axial vapour turbines for organic fluids. Another study was made by Angelino et al. to improve the performance of steam power stations [. This paper presents an enhanced approach, as it will be considered here that the ORC installation could be extra-heated with the bleed steam, a concept presented by the authors in [. In such way the efficiency of the bottoming cycle can be increased and an amount of electricity generated increases. A thermodynamic analysis and a comparative study of the cycle efficiency for a simplified steam cycle cooperating with ORC cycle will be presented. The most commonly used organic fluids will be considered, namely R245fa, R134a, toluene, and 2 silicone oils (MM and MDM). Working fluid selection and its application area is being discussed based on fluid properties. The thermal efficiency is mainly determined by the temperature level of the heat source and the condenser conditions. The influence of several process parameters such as turbine inlet and condenser temperature, turbine isentropic efficiency, vapour quality and pressure, use of a regenerator (ORC) will be presented. Finally, some general and economic considerations related to the choice between a steam cycle and ORC are discussed.


2014 ◽  
Vol 2014 ◽  
pp. 1-12 ◽  
Author(s):  
Tzu-Chen Hung ◽  
Duen-Sheng Lee ◽  
Jaw-Ren Lin

The objective of this study is to collect energy on the waste heat from air produced by solar ventilation systems. This heat used for electricity generation by an organic Rankine cycle (ORC) system was implemented. The advantages of this method include the use of existing building’s wall, and it also provides the region of energy scarcity for reference. This is also an innovative method, and the results will contribute to the efforts made toward improving the design of solar ventilation in the field of solar thermal engineering. In addition, ORC system would help generate electricity and build a low-carbon building. This study considered several critical parameters such as length of the airflow channel, intensity of solar radiation, pattern of the absorber plate, stagnant air layer, and operating conditions. The simulation results show that the highest outlet temperature and heat collecting efficiency of solar ventilation system are about 120°C and 60%, respectively. The measured ORC efficiency of the system was 6.2%. The proposed method is feasible for the waste heat from air produced by ventilation systems.


Energies ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2652 ◽  
Author(s):  
Aleš Hromádka ◽  
Martin Sirový ◽  
Zbyněk Martínek

Cogeneration power plants have already been operated in the Czech Republic for several decades. These cogeneration power plants have been mostly operated with original technologies. However, these original technologies have to be continuously innovated during the entire operation time. This paper is focused on one of the possible innovations, which could lead to better sustainability and improved flexibility of the cogeneration power plants. Backpressure turbines are still used in many cogeneration power plants. However, backpressure turbines are currently losing suitability for cogeneration power plants, because they always need sufficient heat demand for optimal operation. Backpressure turbines rapidly lose efficiency when facing a lack of heat demand, i.e., mostly in summer season. Currently, condensing turbines are a preferable option for cogeneration power plants, which generally achieve less effective operation, as condensing turbines are able to operate with optional heat demand. Therefore, backpressure turbines are often replaced by condensing turbines with regulated outputs. In spite of the current trend, this article will present an innovative topology, which retains the original backpressure turbine with the addition of the organic Rankine cycle for residual energy utilization.


Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1022
Author(s):  
Xinxin Zhang ◽  
Yin Zhang ◽  
Zhenlei Li ◽  
Jingfu Wang ◽  
Yuting Wu ◽  
...  

The organic Rankine cycle (ORC) is a popular and promising technology that has been widely studied and adopted in renewable and sustainable energy utilization and low-grade waste heat recovery. The use of zeotropic mixtures in ORC has been attracting more and more attention because of the possibility to match the temperature profile of the heat source by non-isothermal phase change, which reduces the irreversibility in the evaporator and the condenser. The selection of working fluid and expander is strongly interconnected. As a novel expander, a single screw expander was selected and used in this paper for efficient utilization of the wet zeotropic mixtures listed in REFPROP 9.1 in a low-temperature subcritical ORC system. Five indicators, namely net work, thermal efficiency, heat exchange load of condenser, temperature glide in evaporator, and temperature glide in condenser, were used to analyze the performance of an ORC system with wet and isentropic zeotropic mixtures as working fluids. The calculation and analysis results indicate that R441A with an expander outlet temperature of 320 K may be the suitable zeotropic mixture used for both open and close type heat source. R436B may be selected with an expander outlet temperature of 315 K. R432A may be selected with an expander outlet temperature from 295 K to 310 K.


Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 314 ◽  
Author(s):  
Antonio Mariani ◽  
Maria Laura Mastellone ◽  
Biagio Morrone ◽  
Maria Vittoria Prati ◽  
Andrea Unich

Organic Rankine Cycle (ORC) power plants are characterized by high efficiency and flexibility, as a result of a high degree of maturity. These systems are particularly suited for recovering energy from low temperature heat sources, such as exhaust heat from other plants. Despite ORCs having been assumed to be appropriate for stationary power plants, since their layout, size and weight constraints are less stringent, they represent a possible solution for improving the efficiency of propulsion systems for road transportation. The present paper investigates an ORC system recovering heat from the exhaust gases of an internal combustion engine. A passenger car with a Diesel engine was tested over a Real Driving Emission (RDE) cycle. During the test exhaust gas mass flow rate and temperature have been measured, thus calculating the enthalpy stream content available as heat addition to ORC plant in actual driving conditions. Engine operating conditions during the test were discretized with a 10-point grid in the engine torque–speed plane. The ten discretized conditions were employed to evaluate the ORC power and the consequent engine efficiency increase in real driving conditions for the actual Rankine cycle. N-pentane (R601) was identified as the working fluid for ORC and R134a was employed as reference fluid for comparison purposes. The achievable power from the ORC system was calculated to be between 0.2 and 1.3 kW, with 13% system efficiency. The engine efficiency increment ranged from 2.0% to 7.5%, with an average efficiency increment of 4.6% over the RDE test.


2021 ◽  
Vol 11 (5) ◽  
pp. 1984
Author(s):  
Ramin Moradi ◽  
Emanuele Habib ◽  
Enrico Bocci ◽  
Luca Cioccolanti

Organic Rankine cycle (ORC) systems are some of the most suitable technologies to produce electricity from low-temperature waste heat. In this study, a non-regenerative, micro-scale ORC system was tested in off-design conditions using R134a as the working fluid. The experimental data were then used to tune the semi-empirical models of the main components of the system. Eventually, the models were used in a component-oriented system solver to map the system electric performance at varying operating conditions. The analysis highlighted the non-negligible impact of the plunger pump on the system performance Indeed, the experimental results showed that the low pump efficiency in the investigated operating range can lead to negative net electric power in some working conditions. For most data points, the expander and the pump isentropic efficiencies are found in the approximate ranges of 35% to 55% and 17% to 34%, respectively. Furthermore, the maximum net electric power was about 200 W with a net electric efficiency of about 1.2%, thus also stressing the importance of a proper selection of the pump for waste heat recovery applications.


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