scholarly journals Experimental and Numerical Study on Flow Resistance and Bubble Transport in a Helical Static Mixer

Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1228 ◽  
Author(s):  
Fangyang Yuan ◽  
Zhengwei Cui ◽  
Jianzhong Lin

Flow resistance and bubble transport in a helical static mixer were studied experimentally and numerically. The inline mixer increases the volume fraction of gas in liquids by breaking bubbles into smaller sizes with a micrometer size in the flow experiments. The gas–liquid flow was simulated by a combination of computational fluid dynamics and Taylor expansion methods of moments. The friction factor of the helical static mixer is much smaller than that of the Kenics static mixers. The pressure drop increases with the Reynolds number, and the increment is larger when the Reynolds number is higher. The equidistant pressure drop increases with the argument of Reynolds number, and increases when the pitch decreases from upstream to downstream. The energy expenditure increases significantly when the variable-pitch coefficient is too small. The bubble geometric mean diameter decreases and the geometric standard deviation increases when the gas–liquid fluid flows through the mixer. The variable pitch structure enhances the bubble breakup effectively. The change of the bubble size decreases with the argument of the Reynolds number. The effect of the mixer has a limitation on breaking the bubbles.

Entropy ◽  
2019 ◽  
Vol 21 (8) ◽  
pp. 739 ◽  
Author(s):  
Hao Ma ◽  
Zhipeng Duan ◽  
Liangbin Su ◽  
Xiaoru Ning ◽  
Jiao Bai ◽  
...  

The flow in channels of microdevices is usually in the developing regime. Three-dimensional laminar flow characteristics of a nanofluid in microchannel plate fin heat sinks are investigated numerically in this paper. Deionized water and Al2O3–water nanofluid are employed as the cooling fluid in our work. The effects of the Reynolds number (100 < Re < 1000), channel aspect ratio (0 < ε < 1), and nanoparticle volume fraction (0.5% < Φ < 5%) on pressure drop and entropy generation in microchannel plate fin heat sinks are examined in detail. Herein, the general expression of the entropy generation rate considering entrance effects is developed. The results revealed that the frictional entropy generation and pressure drop increase as nanoparticle volume fraction and Reynolds number increase, while decrease as the channel aspect ratio increases. When the nanoparticle volume fraction increases from 0 to 3% at Re = 500, the pressure drop of microchannel plate fin heat sinks with ε = 0.5 increases by 9%. It is demonstrated that the effect of the entrance region is crucial for evaluating the performance of microchannel plate fin heat sinks. The study may shed some light on the design and optimization of microchannel heat sinks.


2013 ◽  
Vol 291-294 ◽  
pp. 791-794
Author(s):  
Yan Liu ◽  
Shao Feng Zhang ◽  
Jiang Tao Wang

In order to obtain the pressure drop of the horizontal liquid-solid circulation fluidization bed with Kenics static mixers, experiments were carried out in four Kenics static mixers with different aspect ratio of mixing element(AR) over a range of 30000 to 51000 to get pressure drop data. Dimension analysis revealed that the pressure drop characteristic of the Kenics static mixer can be described by three dimensionless parameters, such as the friction factor, Reynolds number, and aspect ratio of mixing element. According to the experiment data, a new dimensionless pressure drop correlation was developed. The results indicate that the value of Cf becomes constant and has no correlation with the value of Re in fixed AR. The value of Cf was increased with the increase of AR.


2017 ◽  
Vol 139 (6) ◽  
Author(s):  
V. S. Duryodhan ◽  
Shiv Govind Singh ◽  
Amit Agrawal

Aspect ratio is an important parameter in the study of flow through noncircular microchannel. In this work, three-dimensional numerical study is carried out to understand the effect of cross aspect ratio (height to width) on flow in diverging and converging microchannels. Three-dimensional models of the diverging and converging microchannels with angle: 2–14 deg, aspect ratio: 0.05–0.58, and Reynolds number: 130–280 are employed in the simulations with water as the working fluid. The effects of aspect ratio on pressure drop in equivalent diverging and converging microchannels are studied in detail and correlated to the underlying flow regime. It is observed that for a given Reynolds number and angle, the pressure drop decreases asymptotically with aspect ratio for both the diverging and converging microchannels. At small aspect ratio and small Reynolds number, the pressure drop remains invariant of angle in both the diverging and converging microchannels; the concept of equivalent hydraulic diameter can be applied to these situations. Onset of flow separation in diverging passage and flow acceleration in converging passage is found to be a strong function of aspect ratio, which has not been shown earlier. The existence of a critical angle with relevance to the concept of equivalent hydraulic diameter is identified and its variation with Reynolds number is discussed. Finally, the effect of aspect ratio on fluidic diodicity is discussed which will be helpful in the design of valveless micropump. These results help in extending the conventional formulae made for uniform cross-sectional channel to that for the diverging and converging microchannels.


Author(s):  
Parisa Vaziee ◽  
Omid Abouali

Effectiveness of the microchannel heat sink cooled by nanofluids with various particle volume fractions is investigated numerically using the latest theoretical models for conductivity and viscosity of the nanofluids. Both laminar and turbulent flows are considered in this research. The model of conductivity used in this research accounts for the fundamental role of Brownian motion of the nanoparticles which is in good agreement with the experimental data. The changes in viscosity of the nanofluid due to temperature variation are considered also. Final results are compared with the experimental measurements for heat transfer coefficient and pressure drop in microchannel. Enhancement in heat transfer is achieved for laminar flow with increasing of volume fraction of Al2O3 nanoparticles. But for turbulent flow an enhancement of heat removal was not seen and using higher volume fractions of nanoparticles increases the maximum substrate temperature. Pressure drop is increased with using nanofluids because of the augmentation in the viscosity and this increase is more noticeable in higher Reynolds numbers.


2016 ◽  
Vol 819 ◽  
pp. 382-391 ◽  
Author(s):  
Nor Azwadi Che Sidik ◽  
Mohammed Raad Abdulwahab

A numerical study using computational fluid dynamics method with an approach of single phase has been presented in order to determine the effects of the concentration of the nanoparticles and flow rate on the convective heat transfer and friction factor in turbulent regime flowing through three different straight channels (straight, circular and triangular) with different Reynolds number (5000 ≤ Re ≤ 20000) using constant applied heat flux. The nanofluid was used consist of Fe3O4 magnetic nanoparticles with average diameter of (13nm) dispersed in water with four volume fraction (0, 0.2, 0.4, 0.6%). The results revealed that as volume fraction and Reynolds number increase Nusselt number increase and the heat transfer rate in circular cross section tube is better than that in square and triangular cross section channels.


Author(s):  
Ramin K. Rahmani ◽  
Theo G. Keith ◽  
Anahita Ayasoufi

Static mixers are increasingly being used to perform a variety of mixing tasks in industries, ranging from simple blending to complex multi-phase reaction systems. Use of static mixers to process non-Newtonian fluids is quite common. Data on the pressure drop of non-Newtonian fluids in static mixers and the degree of mixing of materials through the mixer are very useful in the design and engineering application of these tools. This paper extends a previous study by the authors on an industrial helical static mixer and illustrates how static mixing processes of single-phase viscous liquids can be simulated numerically. A further aim is to provide an improved understanding of the flow pattern of non-Newtonian single-phase liquids through the mixer. A three-dimensional finite volume simulation is used to study the performance of the mixer. The non-Newtonian fluid is modeled by the Carreau law model for the shear stress. The effects of the Reynolds number of the flow and also properties of non-Newtonian fluids on the static mixer performance have been studied. The flow velocities, pressure drops, etc. are calculated for various flow rates. The computed pressure drop is in good agreement with existing experimental data. A comparison of the mixer performance for both Newtonian and non-Newtonian fluids is presented. It is shown that for low Reynolds number flows, the fluid type is less effective on the degree of mixing, while as flow Reynolds number increases and the viscosity decreases, it manifests more influence on the downstream mixing. It is also shown that the fluid type has a major impact on the pressure drop across the mixer.


Otopro ◽  
2021 ◽  
pp. 15-20
Author(s):  
Diastian Vinaya Wijanarko

The numerical study of pressure drop on a tandem cylinder with the addition of a splitter plate and a vortex generator with the effect of a blockage ratio has been completed. The cross-sectional height and diameter of the cylinder in this study used H= 125 mm and D= 37.5 mm, respectively. The blockage ratio is 30%. The Reynolds number (Re) is 52100 ≤ Re ≤ 156000. The distance between cylinders is 5 to 8, where “s” is the distance from cylinder one to cylinder two. The dimensions of the splitter plate are L=D, L=1,5D, and L=2D where "L" is the length of the splitter plate, while the thickness in this study is 1, 75mm. The dimensions of the vortex generator in this study are used those of Hu, et al. [6]. The angle of the vortex generator is = 350 while the length of the vortex generator is H = 3 mm. All variations of this numerical study were carried out using the URANS (Unsteady Reynold Average Navier Stoke) method with a Reynolds number (Re) 52,100 Re 156,000. The smallest pressure drop value is obtained at the Reynolds number 52.100 for all variations, while the highest Reynolds number is obtained at Re 156.000. the addition of a splitter plate and a vortex generator, gives a higher pressure drop when compared to a circular cylinder.


10.30544/455 ◽  
2020 ◽  
Vol 26 (1) ◽  
pp. 103-119
Author(s):  
Kamel Chadi ◽  
Nourredine Belghar ◽  
Belhi Guerira ◽  
Aissam Messaoudi

In the present work, we have studied the thermal exchanges of different geometry sections of mini-channels of a cooler numerically. Particularly, we have chosen a mini channels cooler copper for cooling an electronic chip IGBT. In our simulation of three-dimensional (3D), we have compared the numerical results for the different forms of the proposed mini-channels and the three different types of nano-fluids by using the Cu-water, the Ag-water, and the Diamond-water with a volume fraction of 0.02%. The numerical results are obtained by choosing a Reynolds number (Re) between 100 and 900 and considering that the flow regime is stationary. The simulation was performed using commercial software, ANSYS-Fluent 15.0. The results obtained show that the increase of the exchange surface between the walls of the mini channels and the cooling fluid makes increases the heat exchange coefficient and the improvement of the maximum junction temperature of the electronic chip IGBT with the increase of the Reynolds number. The choice of nanoparticles has considerable effects on improving the heat transfer and the maximum junction temperature of the chip IGBT.


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