scholarly journals Effect of Zonal Hydraulics on Energy Consumption and Boom Structure of a Micro-Excavator

Energies ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 2088 ◽  
Author(s):  
Abinab Niraula ◽  
Shuzhong Zhang ◽  
Tatiana Minav ◽  
Matti Pietola

This paper investigates the effect of extra weight caused by the Direct Driven Hydraulics (DDH) in a micro-excavator. These projects are investigating the implementation of zonal or decentralized hydraulics for non-road mobile machinery (NRMM) and stationary industrial applications. The benefit of DDH is the combination of electric and hydraulic technologies in a compact package compared to conventional hydraulics, which enables a reduction of potential leakage points, flexible tubing, and boosting of the system efficiency due to switching to direct pump control instead of a loss-generating conventional valve-based control. In order to demonstrate these benefits for the excavator case, this paper proposes a system model approach to assess and predict energy consumption of the zonal hydraulics approach implemented with DDH in various working cycles, complemented by a structural analysis. The finite element analysis utilized for this demonstrated that the extra weight and selected location of DDH units do not negatively affect the structure of the excavator. Simulation results demonstrated that the energy consumption is approximately 15% higher with extra weight added by the three DDH units. Although approximately 20% more regeneration energy is produced, taking into account the regeneration energy, the increases in energy consumption are about 12%.

2013 ◽  
Vol 371 ◽  
pp. 183-187 ◽  
Author(s):  
Ioan Dan ◽  
Romeo Cioară

Reducing exploitation energy consumption for any technical system is an effective way, which is in complete accordance with the concept of sustainable development [1]. The presses, particularly the mechanical ones, are machine tools with a long-term exploitation [2]. At these ones, the operating energy consumption, significant in value, decreases only if the rigidity of the structure of resistance increases, including that of the frame. Several analytical models, developed and studied by the authors, confirmed the hypothesis that a solution to increase the rigidity of a mechanical press with open frame is obtained by shortening it. Moreover, it occurs also a slight decrease in material consumption integrated into the frame, which is a favourable effect. There have been developed more new constructive solutions [3, 4], characterized by minimal changes to the reference design solution, that of the press frame PAI 25. The new suggested constructive solutions are obtained as 3D models, accomplished in Pro Engineer Wildfire 4, and the finite element analysis was made in Catia V5 R16. The present paper shows results on increasing stiffness and reducing stress state for a few constructive solutions of shortened C-frame, having reduced distance between the working surface of the table and the spindle bore axis.


2019 ◽  
Vol 13 (3) ◽  
pp. 5334-5346
Author(s):  
M. N. Nguyen ◽  
L. Q. Nguyen ◽  
H. M. Chu ◽  
H. N. Vu

In this paper, we report on a SOI-based comb capacitive-type accelerometer that senses acceleration in two lateral directions. The structure of the accelerometer was designed using a proof mass connected by four folded-beam springs, which are compliant to inertial displacement causing by attached acceleration in the two lateral directions. At the same time, the folded-beam springs enabled to suppress cross-talk causing by mechanical coupling from parasitic vibration modes. The differential capacitor sense structure was employed to eliminate common mode effects. The design of gap between comb fingers was also analyzed to find an optimally sensing comb electrode structure. The design of the accelerometer was carried out using the finite element analysis. The fabrication of the device was based on SOI-micromachining. The characteristics of the accelerometer have been investigated by a fully differential capacitive bridge interface using a sub-fF switched-capacitor integrator circuit. The sensitivities of the accelerometer in the two lateral directions were determined to be 6 and 5.5 fF/g, respectively. The cross-axis sensitivities of the accelerometer were less than 5%, which shows that the accelerometer can be used for measuring precisely acceleration in the two lateral directions. The accelerometer operates linearly in the range of investigated acceleration from 0 to 4g. The proposed accelerometer is expected for low-g applications.


2001 ◽  
Vol 29 (3) ◽  
pp. 134-154 ◽  
Author(s):  
J. R. Luchini ◽  
M. M. Motil ◽  
W. V. Mars

Abstract This paper discusses the measurement and modeling of tire rolling resistance for a group of radial medium truck tires. The tires were subjected to tread depth modifications by “buffing” the tread surface. The experimental work used the equilibrium test method of SAE J-1269. The finite element analysis (FEA) tire model for tire rolling resistance has been previously presented. The results of the testing showed changes in rolling resistance as a function of tread depth that were inconsistent between tires. Several observations were also inconsistent with published information and common knowledge. Several mechanisms were proposed to explain the results. Additional experiments and models were used to evaluate the mechanisms. Mechanisms that were examined included tire age, surface texture, and tire shape. An explanation based on buffed tread radius, and the resulting changes in footprint stresses, is proposed that explains the observed experimental changes in rolling resistance with tread depth.


1985 ◽  
Vol 13 (3) ◽  
pp. 127-146 ◽  
Author(s):  
R. Prabhakaran

Abstract The finite element method, which is a numerical discretization technique for obtaining approximate solutions to complex physical problems, is accepted in many industries as the primary tool for structural analysis. Computer graphics is an essential ingredient of the finite element analysis process. The use of interactive graphics techniques for analysis of tires is discussed in this presentation. The features and capabilities of the program used for pre- and post-processing for finite element analysis at GenCorp are included.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


2020 ◽  
Vol 15 (2) ◽  
Author(s):  
Sugunarani S ◽  
Santhosh V

This work deals with the analysis of heat generation and dissipation in the disc brake of a car during braking and the following release period by using computer-aided engineering software for three different materials of the rotor disc and brake pad. The objective of this work is to analyze the temperature distribution of rotor disc during operation using COMSOL Multiphysics. The work uses the finite element analysis techniques to calculate and predict the temperature distribution on the brake disc and to identify the critical temperature of the brake rotor disc. Conduction, convection and radiation of heat transfer have been analyzed. The results obtained from the analysis indicates that different material on the same retardation of the car during braking shows different temperature distribution. A comparative study was made between grey cast iron (GCI), Aluminium Metal Matrix Composite (AMMC), Alloy steel materials are used for brake disc and the best material for making brake disc based on the rate of heat dissipation have been suggested.


2018 ◽  
Vol 55 (4) ◽  
pp. 666-675
Author(s):  
Mihaela Tanase ◽  
Dan Florin Nitoi ◽  
Marina Melescanu Imre ◽  
Dorin Ionescu ◽  
Laura Raducu ◽  
...  

The purpose of this study was to determinate , using the Finite Element Analysis Method, the mechanical stress in a solid body , temporary molar restored with the self-curing GC material. The originality of our study consisted in using an accurate structural model and applying a concentrated force and a uniformly distributed pressure. Molar structure was meshed in a Solid Type 45 and the output data were obtained using the ANSYS software. The practical predictions can be made about the behavior of different restorations materials.


2018 ◽  
Vol 251 ◽  
pp. 04040
Author(s):  
Zaven Ter-Martirosyan ◽  
Ivan Luzin

The article presents the results of a comprehensive research of the dynamic impacts on a modified base. The modified base was obtained as a result of compensatory injection at the experimental site for the accident recovery at the hydraulic engineering structure. The complex study of the dynamic impacts includes special laboratory tests to determine the soil parameters, the finite element analysis of the experimental site, taking into account the dynamic properties, the selection of the necessary equipment for field experiments based on the numerical solution results, a full-scale experiment with the measurement of the foundation sediments of the experimental site.


2013 ◽  
Vol 83 (7) ◽  
pp. 1087-1096 ◽  
Author(s):  
A. Ranjbaran ◽  
H. Rousta ◽  
M. O. Ranjbaran ◽  
M. A. Ranjbaran ◽  
M. Hashemi ◽  
...  

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